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Wayne-Dalton 9800 manual

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  • Page 1

    Copyright 2009 Wayne-Dalton Corp. Part No. 334948 REV2 08/03/2009 T orsion Spring Installation Instructions and Owner’ s Manual 9800 Light Commer cial Windload IMPORT ANT NOTICE! Read these instructions carefully befor e attempting installation. If in question about any of the procedures, do not perform the work. Instead, have a trained door syst[...]

  • Page 2

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 2 Definition of key words used in this manual: INDICA TES A POTENTIALL Y HAZARDOUS SITUA TION WHICH, IF NOT [...]

  • Page 3

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 3 P ackage Contents DOOR SECTIONS (AS REQUIRED) (2) HORIZONT AL TRACKS RH/LH NOTE: DEPENDING ON THE DOOR MODE[...]

  • Page 4

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 4 T ools Needed: T ools Required POWER DRILL RA TCHET WRENCH PLIERS/WIRE CUTTERS PHILLIPS HEAD SCREWDRIVER PE[...]

  • Page 5

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 5 PRE-INST ALLA TION Removing An Existing Door A PO WE RF UL SP RI NG RE LE AS IN G IT S EN ER[...]

  • Page 6

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 6 T ools Needed: Horizontal Angles Hammer HORIZONT AL TRACK HORIZONT AL ANGLE HORIZONT AL ANGLE HORIZONT AL T[...]

  • Page 7

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 7 T ools Needed: T ools Needed: Counterbalance Cables None BOTTOM SECTION ASTRAGAL 2 IMPORT ANT : RIGHT AND L[...]

  • Page 8

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 8 T o install a u-bar across the middle of a section, align the horizontal center line of the [...]

  • Page 9

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 9 T ools Needed: T ools Needed: Bottom Section Center the bottom section in the door opening. Level section u[...]

  • Page 10

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 10 LOCK SECTION Stacking Sections NOTE: F or door section identifica tion see page 4. NOTE: M[...]

  • Page 11

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 11 INST ALLA TION T op Brackets Power Drill 7/16” Socket Driver 7 Place the top bracket base[...]

  • Page 12

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 12 8 Power Drill 7/16” Socket Driver Operator Bracket NOTE: If installing a trolley type ope[...]

  • Page 13

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 13 T op Section Place the top section in the opening and vertically align with lower sections.[...]

  • Page 14

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 14 Attaching Horizontal T rack to Wall angle T o install horizontal track, place the curved en[...]

  • Page 15

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 15 T ools Needed: T ools Needed: Adjusting T op Brackets Power Drill 7/16” Socket Driver 7/16” Wrench Ste[...]

  • Page 16

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 16 T ools Needed: Center Bearing Bracket Power Drill 7/16” Socket Driver Level T a pe Measur[...]

  • Page 17

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 17 T ools Needed: T ools Needed: NOTE: The set screws used on all torsion counterbalance winding cones and ca[...]

  • Page 18

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 18 T ools Needed: Counterbalance Cables Vice Grips 3/8” Wrench Step Ladder Thread the counte[...]

  • Page 19

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 19 18 Position a ladder slightly to the side of spring so tha t the winding cone is easily acc[...]

  • Page 20

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 20 19 Ratchet Wrench 1/2” Socket 1/2” Wrench Vice Clamps DOOR IN THE P ARTIALL Y OPEN POSI[...]

  • Page 21

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 21 PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS, ENSURE YOU’RE WINDING IN THE PROPE[...]

  • Page 22

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 22 T ools Needed: Side Lock Attach the side lock striker plate to the vertical track, in line [...]

  • Page 23

    T ools Needed: Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 23 T rolley Operator OPERA TOR MUST BE TESTED A T TIME OF INST ALLA TION AND MONTHL Y THEREAFT[...]

  • Page 24

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 24 IMPORT ANT : DO NOT USE A PRESSURE WASHER ON GARAGE DOOR! While factory-a pplied finishes on garage doors[...]

  • Page 25

    Please Do Not Return This Product T o The Store. Contact your local W ayne-Dalton dealer . T o find your W ayne-Dalton dealer; refer to your local yellow pa ges / business listings or go to Find a dealer area online at www .wayne-dalton.com 25 MAINTENANCE STEEL (SURF ACE PREP ARA TION FOR P AINTING) Wax on the surface must be removed or paint peeli[...]

  • Page 26

    Thank you for your purchase www .wayne-dalton.com Covered by one or more of the following Patents; 5,408,724; 5,409,051; 5,419,010; 5,495,640; 5,522,446; 5,562,141; 5,566,740; 5,568,672; 5,718,533; 6,019,269; 6,089,304; 6,644,378; 6,374,567; 6,561,256; 6,527,037; 6,640,872; 6,672,362; 6,725,898; 6,843,300; 6,915,573; 6,951,237; 7,014,386; 7,036,548[...]