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Weber 41996 manual

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Table of contents for the manual

  • Page 1

     W ARNING: Follow all leak-c heck pr ocedures carefully in this manual prior to barbecue operation. Do this e ven if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instructions must be left with the o wner and the owner should keep them f or future use . THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y .  W ARNING 1. Do[...]

  • Page 2

    A-2  Dangers &  W arnings  D ANGER Failure to f ollow the Danger s, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this barbe[...]

  • Page 3

    A-3 Contents Danger & Warnings .................................................................................. A-2 W arranty .................................................................................................. A-4 General Instructions ................................................................................. A-5 Grilling[...]

  • Page 4

    A-4 W eber-Stephen Products Co . (W eber) hereby warr ants to the ORIGINAL PURCHASER of this Weber ® gas grill that it will be free of def ects in material and workmanship from the date of purchase as f ollows: when assembled and oper ated in accordance with the printed instr uctions accompanying it. W eber may require reasonab le proof of your da[...]

  • Page 5

    A-5 Gener al Instructions Y our W eber ® gas barbecue is a por table outdoor cooking appliance. With the Weber ® gas barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® bars produce that “outdoor” flav or in the f ood. The Weber ® ga[...]

  • Page 6

    A-6 Grilling Methods NO TE: If grill looses heat while cooking refer to the troubleshooting section of this man ual.  W ARNING: Do not move the W eber ® gas barbecue when operating or while barbecue is hot. Y ou can adjust the Left and Right burners in each b ur ner set as desired. The control settings are High (H), Medium (M), Low (L), or Off [...]

  • Page 7

    A-7 Exploded V iew 8 57 1 2 Summit ® Gold D NG 032403 14 19 22 23 24 26 33 34 36 37 38 39 40 41 42 44 48 49 50 51 65 70 73 74 75 76 77 79 84 85 86 87 88 54 32 59 9 10 13 12 52 4 6 7 15 18 25 28 29 30 31 35 43 45 60 62 69 72 78 20 16 17 80 82 89 83 90 58 63 67 66 68 71 64 3 55 56 46 47 61 53 21 11 5 27 91 81[...]

  • Page 8

    A-8 Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardw are 3. Ther mometer Bez el 4. W ar m-Up ™ Basket 5. 8 inch Cooking Gr ate 6. Smok er Assembly 7. Smok er Box Chip Gr ate 8. Flav or izor ® Bar Assemb ly w/ Smok er 9. Rotisserie F or k 10. Rotisserie Motor 11. Motor Brac ket 12. Motor Brac ket Screw 13. 1/4 - 20 inch K eps Nut 14. Cookbo[...]

  • Page 9

    A-9 P arts List Lid - 1 Cookbo x - 1 F ront F rame Rail - 1 Left F rame Assemb ly - 1 Right F rame Assemb ly - 1 Side T ab le - 1 Side Bur ner - 1 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 W ar ming Rack - 1 W ar m-Up ™ Rack - 1 Rear F rame Rail - 1[...]

  • Page 10

    A-10 Hose - 1 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Wrench - 1 7/16 inch Wrench - 1 Rotisserie Motor - 1 Rotisserie Brack et - 1 Flav or izor ® Bars - 2 Sets Smok er - 1 Stainless Steel Cooking Grates - 3 Bottom T r ay - 1 Rotisserie - 1 P arts List 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic W asher - 1 Hinge Pi[...]

  • Page 11

    B-a 1 Ba402_NG.a a b c (1) (2) (3) (3)  CA UTION: Bef ore proceeding to the ne xt step check that fr ame rail (2) is on the side with the s wing tables (3). The tab on frame rail (2) m ust be f acing tow ard the wheels. Place corregated from each side of the Cookbo x under the Caster and Wheel F rame Assembly to le vel the frames f or F rame Rai[...]

  • Page 12

    B-b 2 b a  A TTENTION! Only start these bolts. Do not tighten yet.[...]

  • Page 13

    B-c 3[...]

  • Page 14

    B-d b c a 1 2 4  A TTENTION! Completely remove both par tially started bolts from top rear frame rail  A TTENTION! Reinstall both bolts thr ough rear panel and into rear frame rail.[...]

  • Page 15

    B-e 5 a (1) (2) (2) (1) (2) (2)  A TTENTION! Remo ve packing tape holding the gas line and brac ket(1). When installing cookbo x route the gas line and brac ket(1) inside the frame rails(2).[...]

  • Page 16

    B-f (1) (2) (3) b 6[...]

  • Page 17

    B-g 7 (1) (2) (1) (2) c[...]

  • Page 18

    B-h 8 b a Matchlight Holder[...]

  • Page 19

    B-i 9 (1) (2) (3) a b[...]

  • Page 20

    B-j a b a b 10[...]

  • Page 21

    B-1 (1) (2) a b (1) 11 B401_NG.d NO TE: Igniter Wire (1) is located up under right side of control panel.[...]

  • Page 22

    B-2 c d (1) (2)  CA UTION: Hold burner cap (1) down while pushing side b ur ner ignition wire (2) on.[...]

  • Page 23

    B-3 a b 13 12[...]

  • Page 24

    B-4 14 15[...]

  • Page 25

    B-5 16 17[...]

  • Page 26

    B-6 6[...]

  • Page 27

    C-1 Gas Instructions Install Gas Supply General Specifications for Piping Note - Contact your local m unicipality for b uilding codes regulating outdoor gas barbecue installations. In absence of Local Codes, y ou must confirm to the latest edition of ANSI Z223.1. WE RECOMMEND THA T THIS INST ALLA TION BE DONE BY A PROFESSIONAL. Some of the f ollowi[...]

  • Page 28

    C-2 Gas Instructions (1) (1) (2) (2) a b Connect Gas Suppl y a) T o connect gas hose at the supply: Slide bac k the collar of the quick disconnect. Push male fitting of the hose into the quick disconnect, and maintain pressure(1). Slide the collar closed(2). If it does not engage or lock, repeat procedure. b) T o connect gas hose at the Grill: Slid[...]

  • Page 29

    C-3 Gas Instructions (1) (2) (3) (2) (4)  W ARNING : The gas connections of your Summit ® gas grill have been factory tested. We do ho wever recommend that y ou leak check all gas connections before operating y our Summit ® gas grill. Remove contr ol panel P ar t required: Phillips Screwdriver . Remov e the burner control knobs (1). The screws[...]

  • Page 30

    C-4 Gas Instructions Chec k for gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while you c heck f or leaks. Sparks or open flames will result in a fire or explosion whic h can cause serious bodily injury or death and damage to pr oper ty .  W ARNING: Y ou should chec[...]

  • Page 31

    C-5 Gas Instructions Reinstall control panel P ar ts required: control panel, screws , and burner control knobs. Place the control panel back onto the control panel brack ets on either side of the front of the cooking bo x. Line up screws with scre w holes on both the control panel and control panel brac kets. Tighten screws . Reinstall burner cont[...]

  • Page 32

    D-1 Oper ating Instructions Grilling Methods NO TE: If grill looses heat while cooking refer to the tr oubleshooting section of this manual. Y ou can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burner s go out during cooking, turn off all burner s and wait 5[...]

  • Page 33

    D-2 Oper ating Instructions Indirect cooking The Indirect Method is similar to roasting, b ut with the added benefits of that grilled texture , flav or , and appearance you can ’ t get from an o ven. T o set up f or Indirect cooking, gas burners are lit on either side of the f ood but not directly beneath it. Heat rises, reflects off the lid and [...]

  • Page 34

    D-3 Oper ating Instructions Lighting Summar y lighting instructions are on the control panel.  D ANGER F ailure to open the lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to c lear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodil y injury or death. Cr ossov[...]

  • Page 35

    D-4 Oper ating Instructions Manual Lighting  D ANGER F ailure to open lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to c lear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodil y injury or death. 1) Open the lid. 2) Make sure all burner control knobs are tur[...]

  • Page 36

    D-5 Oper ating Instructions Side Burner Lighting Instructions  D ANGER F ailure to open the lid while igniting the side b urner , or not waiting 5 minutes to allow the gas to c lear if the side burner does not light, ma y result in an explosive flame-up which can cause serious bodily injury or death. Lighting only the side b urner . 1) Open the [...]

  • Page 37

    D-6 Oper ating Instructions Using the Smoker The smoker uses presoak ed wood chips. For best results with f aster cooking foods lik e steaks, b urgers and chops, etc., we recommend using finer w ood chips because they ignite and create smok e faster . For longer cooking f oods such as roasts, chic ken and turke ys, etc., we recommend using larger w[...]

  • Page 38

    D-7 Oper ating Instructions 1 8 4 5 7 4 2,3,9 6 Lighting the Smoker Burner  W ARNING: Check hose before eac h use of grill for nic ks, crac king, abrasions or cuts. If the hose is found to be dama ged in any wa y , do not use the grill. Replace using only W eber ® authorized replacement hose. Contact the Customer Service Representative in y our[...]

  • Page 39

    D-8 Oper ating Instructions 1 7,9 4 5 4 2,3,10 8 Manuall y Lighting the Smoker Burner  W ARNING: Check hose before eac h use of grill for nicks, cracking, abrasions or cuts. If the hose is f ound to be damaged in any wa y , do not use the grill. Replace using only W eber ® authorized replacement hose. Contact the Customer Service Representative[...]

  • Page 40

    D-9 Oper ating Instructions (1) (2) (1) Rotisserie Assembl y P ar ts required: rotisserie motor brack et(1), rotisserie motor(1), rotisserie shaft(1), spit forks(4) and f or k screws (4). 1) Install the motor bracket Attach the stainless steel motor brac ket to the left side of the cooking bo x, using the 1/4-20 fasteners and the 1/4-20 K eps nuts [...]

  • Page 41

    D-10 Oper ating Instructions Using the Rotisserie Note - Bef ore using your rotisserie, measure y our food at the widest point. If it exceeds 9 1/2 ” , it is too large to fit the rotisserie. If it is too large, f ood can be prepared using a roast holder and the Indirect Cooking Method. Important safeguards  W ARNINGS • Read all instructions [...]

  • Page 42

    D-11 Oper ating Instructions Lighting the Rotisserie Burner  W ARNING: Check hose before eac h use of grill for nic ks, crac king, abrasions or cuts. If the hose is found to be dama ged in any wa y , do not use the grill. Replace using only a W eber ® authorized replacement hose. Contact the Customer Service Representative in y our region using[...]

  • Page 43

    D-12 Oper ating Instructions Manuall y Lighting the Rotisserie Burner  W ARNING: Check hose before eac h use of grill for nic ks, crac king, abrasions or cuts. If the hose is found to be dama ged in any wa y , do not use the grill. Replace using only a W eber ® authorized replacement hose. Contact the Customer Service Representative in y our re[...]

  • Page 44

    D-13 Main & Smoker Burner T r oubleshooting Pr oblem Check Cure Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Inspect W eber ® Insect/Spider Screens f or possible obstructions. (Blockage of holes .) Clean Weber ® Insect/Spider Screens. (See Section “ Annual Maintenance ” ) Burner does not light, or fla[...]

  • Page 45

    D-14 Pr oblem Chec k Cure Side Burner does not light. Flame is low in HIGH position. Push button ignition does not work. Is gas supply off? T ur n supply on. Is the fuel hose bent or kink ed? Straighten hose . Does burner light with a match? If match lights b ur ner , checkigniter (see below). Side Burner maintenance  W ARNING: All gas controls [...]

  • Page 46

    D-15 Rotisserie T r oubleshooting Pr oblem Chec k Cure Burner does not light. Did you hold the b urner control knob down and hold do wn for 20 seconds until after burner ignited? T r y to relight burner by holding burner control knob down and continue holding do wn until 20 seconds after burner has ignited. Is the igniter sparking? Replace batter y[...]

  • Page 47

    E-1 Maintenance (1) (1) Main Burner Flame P attern The W eber ® gas barbecue burners hav e been factory set f or the correct air and gas mixture. The correct flame pattern is shown. 1) Bur ner tube 2) Tips occasionally flick er yellow 3) Light blue 4) Dar k b lue If the flames do not appear to be unif or m throughout the burner tube, f ollow the b[...]

  • Page 48

    E-2 Maintenance Replacing Main Burners 1. Y our Summit ® gas grill must be OFF and cool. 2. T ur n gas OFF at source. 3. Disconnect regulator . 4. Remov e cooking grates . 5. Remov e Smoker bo x. 6. Remov e Flav orizer ® bars. 7. T o remov e control panel refer to “Remove the control panel” under “Check f or Gas Leaks. ” 8. Disconnect all[...]

  • Page 49

    E-3 Maintenance 12. Lift and twist the burner assembly slightly , to separate the Crossov er ® tube (a) from the burners (b). 11. Pull manif old assembly out from the manif old frame. (a) (b) (b) 13. Remov e the Crossov er ® tube. 14. Pull the selected burner(s) tube(s) from manif old frame and replace with a ne w burner tube. (2) (1) 15. T o rei[...]

  • Page 50

    E-4 Maintenance Cr ossover ® Ignition System Operations If the Crossov er ® ignition system f ails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Crossov er ® ignition system. • Check that both ignition wires (1,2) are attached properly . • Check that the [...]