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Weber 42095 manual

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Table of contents for the manual

  • Page 1

    SUMMIT ®  W ARNING: Follow all leak-c heck procedures carefull y in this manual prior to barbecue operation. Do this e ven if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instructions m ust be left with the o wner and the owner should keep them f or future use . THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y .  W A[...]

  • Page 2

    A-2  Dangers &  W arnings  D ANGER F ailure to f ollow the Danger s, W arnings and Cautions contained in this Owner’ s Manual ma y result in serious bodily injury or death, or in a fire or an explosion causing damage to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this bar[...]

  • Page 3

    A-3 Contents Danger & W arnings .................................................................................. A-2 W arranty .................................................................................................. A-4 General Instructions ................................................................................. A-5 Grillin[...]

  • Page 4

    A-4 W eber-Stephen Products Co . (Weber) hereb y warrants to the ORIGINAL PURCHASER of this Weber ® gas grill that it will be free of def ects in material and workmanship from the date of purchase as f ollows: when assemb led and operated in accordance with the printed instr uctions accompanying it. W eber may require reasonab le proof of y our da[...]

  • Page 5

    A-5 Gener al Instructions Y our W eber ® gas barbecue is a por table outdoor cooking appliance. With the Weber ® gas barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® bars produce that “outdoor” flav or in the f ood. The W eber ® g[...]

  • Page 6

    A-6 Gener al Instructions Grilling Methods NO TE: If grill looses heat while cooking ref er to the tr oubleshooting section of this manual.  W ARNING: Do not move the W eber ® gas barbecue when operating or while barbecue is hot. Y ou can adjust the Left and Right b ur ners in each b ur ner set as desired. The control settings are High (H), Med[...]

  • Page 7

    A-7 Summit ® Silv er A Exploded V ie w 5 42 1 2 Summit ® Silv er A NG 032403 7 12 13 14 16 22 23 25 26 27 28 29 30 31 33 37 38 39 40 43 47 50 51 52 53 54 57 58 59 60 41 21 4 8 10 15 17 18 19 24 32 34 49 11 9 61 45 44 46 48 3 35 36 6 56 20 62 63 55[...]

  • Page 8

    A-8 Summit ® Silv er A Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardware 3. Ther mometer Bez el 4. W ar m-Up ™ Bask et 5. 12 inch Cooking Grate 6. Left Fla vorizer ® Bar Assemb ly 7. Cookbo x Assembly Hardw are 8. 1/4 - 20 inch He x Nut 9. Electrode Assembly 10. Crossov er ® T ube 11. Left Bur ner T ube 12. 1/4 - 20 x 1/2 inch Phillips[...]

  • Page 9

    A-9 5 43 1 2 Summit ® Gold A NG 032403 7 13 14 15 17 23 24 26 27 28 29 30 31 32 34 38 39 40 41 44 48 51 52 53 54 55 57 58 59 60 61 42 22 4 8 10 16 19 20 21 25 33 35 50 11 9 62 56 63 46 45 47 49 3 36 37 6 12 64 18 Summit ® Gold A Exploded V iew[...]

  • Page 10

    A-10 Summit ® Gold A Exploded V iew List 1. Hinge Pin 2. Ther mometer Hardware 3. Ther mometer Bez el 4. W ar m-Up ™ Bask et 5. 12 inch Cooking Grate 6. Left Fla vorizer ® Bar Assemb ly 7. Cookbo x Assembly Hardw are 8. 1/4 - 20 inch He x Nut 9. Electrode Assembly 10. Crossov er ® T ube 11. Left Bur ner T ube 12. Right Bur ner T ube 13. 1/4 - [...]

  • Page 11

    A-11 Summit ® Silv er A P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assembly - 1 Side T ab le - 2 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 Wa r ming Rac k - 1 Wa r m-Up ™ Rack - 1 F ront F rame Rail - 1 Rear F rame Rail - 1[...]

  • Page 12

    A-12 Hose - 1 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Flav or izor ® Bars - 2 Sets Stainless Steel Cooking Grates - 2 Bottom T ra y - 1 Summit ® Silv er A P arts List 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic W asher - 1 Wrench - 1 7/16 inch Wrench - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x[...]

  • Page 13

    A-13 Summit ® Gold A P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assembly - 1 Side T ab le - 2 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 Wa r ming Rack - 1 Wa r m-Up ™ Rack - 1 F ront F rame Rail - 1 Rear F rame Rail - 1[...]

  • Page 14

    A-14 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Wrench - 1 7/16 inch Wrench - 1 Flav orizor ® Bars - 2 Sets Stainless Steel Cooking Grates - 3 Bottom T ra y - 1 Summit ® Gold A P arts List Hose - 1 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic Washer - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x 1-1/[...]

  • Page 15

    B-a 1 Ba402_NG.b a b c (1) (2) (3) (3)  CA UTION: Bef ore proceeding to the ne xt step check that fr ame rail (2) is on the side with the s wing tables (3). The tab on frame rail (2) m ust be f acing tow ard the wheels. Place corregated from each side of the Cookbo x under the Caster and Wheel F rame Assembly to le vel the frames f or F rame Rai[...]

  • Page 16

    B-b 2 b a  A TTENTION! Only start these bolts. Do not tighten yet.[...]

  • Page 17

    B-c 3[...]

  • Page 18

    B-d b c a 1 2 4  A TTENTION! Completely remove both par tially started bolts from top rear frame rail  A TTENTION! Reinstall both bolts thr ough rear panel and into rear frame rail.[...]

  • Page 19

    B-e 5 a (1) (2) (2) (1) (2) (2)  A TTENTION! Remo ve packing tape holding the gas line and brac ket(1). When installing cookbo x route the gas line and brac ket(1) inside the frame rails(2).[...]

  • Page 20

    B-f (1) (2) (3) b 6[...]

  • Page 21

    B-g 7 (1) (2) (1) (2) c[...]

  • Page 22

    B-h 8 b a Matchlight Holder[...]

  • Page 23

    B-i 9 (1) (2) (3) a b[...]

  • Page 24

    B-j a b a b 10[...]

  • Page 25

    B-1 B403_NG.b 11 a b 12[...]

  • Page 26

    B-2 14 13[...]

  • Page 27

    B-3 15 16[...]

  • Page 28

    B-4 A[...]

  • Page 29

    B-5 A[...]

  • Page 30

    C-1 Gas Instructions Install Gas Supply General Specifications for Piping Note - Contact your local m unicipality for b uilding codes regulating outdoor gas barbecue installations. In absence of Local Codes, y ou must confirm to the latest edition of ANSI Z223.1. WE RECOMMEND THA T THIS INST ALLA TION BE DONE BY A PROFESSIONAL. Some of the f ollowi[...]

  • Page 31

    C-2 Gas Instructions (1) (1) (2) (2) a b Connect Gas Suppl y a) T o connect gas hose at the supply: Slide bac k the collar of the quick disconnect. Push male fitting of the hose into the quick disconnect, and maintain pressure(1). Slide the collar closed(2). If it does not engage or lock, repeat procedure. b) T o connect gas hose at the Grill: Slid[...]

  • Page 32

    C-3 Gas Instructions  W ARNING : The gas connections of your Summit ® gas grill have been factory tested. We do ho wever recommend that y ou leak check all gas connections before operating y our Summit ® gas grill. Remove contr ol panel P ar t required: Phillips Screwdriver . Remov e the burner control knobs (1). The screws (2) need to be remo[...]

  • Page 33

    C-4 Gas Instructions Remov e the F ront P anel by sliding the panel up and out of the slots. Check f or gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k for leaks. Sparks or open flames will result in a fire or explosion whic h can cause serious bodily i[...]

  • Page 34

    C-5 Gas Instructions Check: 1) Quick disconnect hose to grill connection 2) V alv e to manifold connection 3) Hose to quick disconnect connection (gas supply)  W ARNING: If there is a leak at connections (1),(2), or (3) turn OFF the gas. DO NO T OPERA TE THE GRILL. Contact the Customer Service Representative in your region using the contact info[...]

  • Page 35

    C-6 Gas Instructions (1) (2) Reinstall control panel P ar ts required: control panel, screws , and burner control knobs. Place the control panel back onto the control panel brack ets on either side of the front of the cooking bo x. Line up screws with scre w holes on both the control panel and control panel brac kets. Tighten screws . Reinstall bur[...]

  • Page 36

    D-1 Oper ating Instructions Grilling Methods NOTE: If grill looses heat while cooking refer to the troubleshooting section of this manual. Y ou can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burners go out during cooking, turn off all burners and wait 5 min[...]

  • Page 37

    D-2 Oper ating Instructions Indirect cooking The Indirect Method is similar to roasting, but with the added benefits of that grilled texture, flavor , and appearance you can’t get from an oven. T o set up for Indirect cooking, gas burners are lit on either side of the food but not directly beneath it. Heat rises, reflects off the lid and inside s[...]

  • Page 38

    D-3 Oper ating Instructions Lighting Summary lighting instructions are on the control panel.  DANGER Failure to open the lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. Crossover ® [...]

  • Page 39

    D-4 Oper ating Instructions Manual Lighting  DANGER Failure to open lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to clear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodily injury or death. 1) Open the lid. 2) Make sure all burner control knobs are turned [...]

  • Page 40

    D-5 Main Burner T r oubleshooting Problem Check Cure Burners burn with a yellow or orange flame, in conjunction with the smell of gas. Inspect Weber ® Insect/Spider Screens for possible obstructions. (Blockage of holes.) Clean Weber ® Insect/Spider Screens. (See Section “Annual Maintenance”) Burner does not light, or flame is low in HIGH posi[...]

  • Page 41

    E-1 Maintenance (1) (1) Main Burner Flame P attern The W eber ® gas barbecue burners hav e been factory set f or the correct air and gas mixture. The correct flame pattern is shown. 1) Bur ner tube 2) Tips occasionally flick er yellow 3) Light blue 4) Dar k b lue If the flames do not appear to be unif or m throughout the burner tube, f ollow the b[...]

  • Page 42

    E-2 Maintenance Replacing Main Burners 1. Y our Summit ® gas grill must be OFF and cool. 2. T ur n gas OFF at source. 3. Disconnect regulator . 4. Remov e cooking grates . 5. Remov e Smoker bo x. 6. Remov e Flav orizer ® bars . 7. T o remov e control panel refer to “Remove the control panel” under “Chec k for Gas Leaks . ” 8. Disconnect a[...]

  • Page 43

    E-3 Maintenance 9. Remov e screws from the manif old assembly: (a) Locate the screws on both sides of the manif old frame. (b) Remov e the screws from manif old frame. 10. Pull manif old assembly out from the manif old frame. (a) (a) (b) (b) (a) (a) (b) (b)[...]

  • Page 44

    E-4 Maintenance (a) (b) (b) 11. Lift and twist the burner assembly slightly , to separate the Crossov er ® tube (a) from the burners (b). 12. Remov e the Crossov er ® tube. 13. Pull the selected burner(s) tube(s) from manif old frame and replace with a ne w burner tube. 14. T o reinstall the manifold assemb ly , re verse steps 7 through 13.  C[...]

  • Page 45

    E-5 Maintenance Cr ossover ® Ignition System Operations If the Crossov er ® ignition system f ails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Crossov er ® ignition system. • Check that both ignition wires (1,2) are attached properly . • Check that the [...]