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Weber 43721 manual

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Table of contents for the manual

  • Page 1

    SUMMIT ®  W ARNING: Follow all leak-c heck procedures carefull y in this manual prior to barbecue operation. Do this e ven if the barbecue was dealer -assembled. NO TICE T O INST ALLER: These instructions must be left with the o wner and the owner should keep them f or future use . THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONL Y .  W AR[...]

  • Page 2

    A-2  Dangers &  W arnings  D ANGER Failure to f ollow the Danger s, W arnings and Cautions contained in this Owner’ s Manual may result in serious bodily injury or death, or in a fire or an explosion causing damage to pr oper ty .  W ARNINGS  Do not store a spare or disconnected liquid pr opane cylinder under or near this barbe[...]

  • Page 3

    A-3 Contents Danger & W arnings .................................................................................. A-2 W arranty .................................................................................................. A-4 General Instructions ................................................................................. A-5 Grillin[...]

  • Page 4

    A-4 W eber-Stephen Products Co . (W eber) hereby warr ants to the ORIGINAL PURCHASER of this Weber ® gas grill that it will be free of def ects in mater ial and workmanship from the date of purchase as f ollows: when assembled and oper ated in accordance with the printed instr uctions accompanying it. W eber may require reasonab le proof of your d[...]

  • Page 5

    A-5 Gener al Instructions Y our W eber ® gas barbecue is a por table outdoor cooking appliance. With the Weber ® gas barbecue y ou can grill, barbecue, roast and bak e with results that are difficult to duplicate with indoor kitchen appliances. The closed lid and Flav orizer ® bars produce that “outdoor” flav or in the f ood. The W eber ® g[...]

  • Page 6

    A-6 Gener al Instructions Grilling Methods NO TE: If grill looses heat while cooking refer to the tr oubleshooting section of this manual.  W ARNING: Do not move the Weber ® gas barbecue when operating or while barbecue is hot. Y ou can adjust the Left and Right b ur ners in each b ur ner set as desired. The control settings are High (H), Mediu[...]

  • Page 7

    A-7 Summit ® Silv er B Exploded V iew 5 43 1 2 Summit ® Silv er B NG 111202 7 12 13 14 16 22 23 25 26 27 28 29 30 31 33 38 39 40 41 49 52 53 54 56 63 64 65 66 42 21 4 8 10 15 17 18 19 24 32 34 51 11 9 57 67 47 48 50 3 35 36 6 58 20 68 59 60 61 62 55 69 46 44 37 45[...]

  • Page 8

    A-8 Summit ® Silv er B Exploded V ie w List 1. Hinge Pin 2. Ther mometer Hardware 3. Ther mometer Bez el 4. W ar m-Up ™ Bask et 5. 12 inch Cooking Grate 6. Left Fla vorizer ® Bar Assemb ly 7. Cookbo x Assembly Hardw are 8. 1/4 - 20 He x Nut 9. Electrode Assembly 10. Crossov er ® T ube 11. Left Bur ner T ube 12. 1/4 - 20 x 1/2 inch Scre w 13. M[...]

  • Page 9

    A-9 Summit ® Gold B Exploded V iew 5 44 1 2 Summit ® Gold B NG 111202 7 13 14 15 17 23 24 26 27 28 29 30 31 32 34 39 40 41 42 45 50 53 54 55 56 57 59 64 65 66 67 68 43 22 4 8 10 16 19 20 21 25 33 35 49 52 58 11 9 60 62 69 63 47 46 48 51 3 36 37 6 70 12 18 61 38[...]

  • Page 10

    A-10 Summit ® Gold B Exploded V ie w List 1. Hinge Pin 2. Ther mometer Hardware 3. Ther mometer Bez el 4. W ar m-Up ™ Bask et 5. 12 inch Cooking Grate 6. Left Fla vorizer ® Bar Assemb ly 7. Cookbo x Assembly Hardw are 8. 1/4 - 20 inch He x Nut 9. Electrode Assembly 10. Crossov er ® T ube 11. Left Bur ner T ube 12. Right Burner T ube 13. 1/4 - [...]

  • Page 11

    A-11 Summit ® Silv er B P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assemb ly - 1 Side T ab le - 1 Side Bur ner - 1 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 W ar ming Rack - 1 W ar m-Up ™ Rack - 1 Rear F rame Rail - 1 F ront F rame Rail - 1[...]

  • Page 12

    A-12 Hose - 1 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Wrench - 1 7/16 inch Wrench - 1 Flav or izor ® Bars - 2 Sets Stainless Steel Cooking Grates - 2 Bottom T r ay - 1 Summit ® Silv er B P arts List 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic Washer - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x [...]

  • Page 13

    A-13 Summit ® Gold B P arts List Lid - 1 Cookbo x - 1 Left F rame Assemb ly - 1 Right F rame Assemb ly - 1 Side T ab le - 1 Bottom Shelf - 1 Rear P anel - 1 Left Door - 1 Right Door - 1 W ar ming Rack - 1 W ar m-Up ™ Rack - 1 Side Bur ner - 1 Rear F rame Rail - 1 F ront F rame Rail - 1[...]

  • Page 14

    A-14 Catch-P an Holder - 1 Catch-P an - 1 Disposable Drip P ans - 2 Wrench - 1 7/16 inch Wrench - 1 Flav orizor ® Bars - 2 Sets Stainless Steel Cooking Grates - 3 Bottom T ra y - 1 Summit ® Gold B P arts List Hose - 1 1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8 Plastic Washer - 1 Hinge Pin- 2 Hair Pin Cotter- 2 1-1/4 inch Bolts (1/4 x 20 x 1-1/[...]

  • Page 15

    B-a 1 Ba401.b a b c (1) (2) (3) (3)  CA UTION: Bef ore proceeding to the ne xt step check that fr ame rail (2) is on the side with the s wing tables (3). The tab on frame rail (2) must be f acing tow ard the wheels.[...]

  • Page 16

    B-b 2 b a  A TTENTION! Only start these bolts. Do not tighten yet.[...]

  • Page 17

    B-c 3[...]

  • Page 18

    B-d b c a 1 2 4  A TTENTION! Completely remove both par tially started bolts from top rear frame rail  A TTENTION! Reinstall both bolts thr ough rear panel and into rear frame rail.[...]

  • Page 19

    B-e 5 a (1) (2) (2) (1) (2) (2)  A TTENTION! Remo ve packing tape holding the gas line and brac ket(1). When installing cookbo x route the gas line and brac ket(1) inside the frame rails(2).[...]

  • Page 20

    B-f (1) (2) (3) b 6[...]

  • Page 21

    B-g 7 (1) (2) (1) (2) c[...]

  • Page 22

    B-h 8 a b[...]

  • Page 23

    B-i 9 (1) (2) (3) a b[...]

  • Page 24

    B-j a b a b 10[...]

  • Page 25

    B-1 (1) (2) a b (1) B405_NG.a 11 NO TE: Igniter Wire (1) is located up under right side of control panel.[...]

  • Page 26

    B-2 c d (1) (2)  CA UTION: Hold burner cap (1) down while pushing side burner ignition wire (2) on.[...]

  • Page 27

    B-3 a b 12 13 14[...]

  • Page 28

    B-4 15 16[...]

  • Page 29

    B-5 B[...]

  • Page 30

    B-6 B[...]

  • Page 31

    C-1 Gas Instructions Install Gas Supply General Specifications for Piping Note - Contact your local m unicipality for b uilding codes regulating outdoor gas barbecue installations. In absence of Local Codes, y ou must confirm to the latest edition of ANSI Z223.1. WE RECOMMEND THA T THIS INST ALLA TION BE DONE BY A PROFESSIONAL. Some of the f ollowi[...]

  • Page 32

    C-2 Gas Instructions (1) (1) (2) (2) a b Connect Gas Suppl y a) T o connect gas hose at the supply: Slide bac k the collar of the quick disconnect. Push male fitting of the hose into the quick disconnect, and maintain pressure(1). Slide the collar closed(2). If it does not engage or lock, repeat procedure. b) T o connect gas hose at the Grill: Slid[...]

  • Page 33

    C-3 Gas Instructions  W ARNING : The gas connections of your Summit ® gas grill have been factory tested. We do ho wever recommend that y ou leak check all gas connections before operating y our Summit ® gas grill. Remove contr ol panel P ar t required: Phillips Screwdriver . Remov e the burner control knobs (1). The screws (2) need to be remo[...]

  • Page 34

    C-4 Gas Instructions Remov e the F ront P anel by sliding the panel up and out of the slots. Check f or gas leaks  D ANGER Do not use an open flame to chec k for gas leaks. Be sure there are no sparks or open flames in the area while y ou chec k for leaks. Sparks or open flames will result in a fire or explosion whic h can cause serious bodily i[...]

  • Page 35

    C-5 Gas Instructions Check: 1) Quick disconnect hose to grill connection 2) Side bur ner hose to manif old connection 3) Side bur ner hose to side b ur ner connection 4) Hose to quick disconnect connection (gas supply) 5) V alv e to manifold connection  W ARNING: If there is a leak at connections(1),(2),(3),(4) or (5) turn OFF the gas. DO NO T O[...]

  • Page 36

    C-6 Gas Instructions (1) (2) a = Y ellow T ab with Black Wire b = White T ab with Black Wire - + - + a b a = Y ellow T ab with Black Wire b = White T ab with Black Wire c = Green T ab with Black Wire d = Grounding Wire - + - + c b a d Reinstall control panel P ar ts required: control panel, screws , and burner control knobs. Place the control panel[...]

  • Page 37

    D-1 Oper ating Instructions Grilling Methods NO TE: If grill looses heat while cooking refer to the tr oubleshooting section of this manual. Y ou can adjust the Left and Right burners in each burner set as desired. The control settings are High (H), Medium (M), Low (L), or Off (O). If burner s go out during cooking, turn off all burner s and wait 5[...]

  • Page 38

    D-2 Oper ating Instructions Indirect cooking The Indirect Method is similar to roasting, b ut with the added benefits of that grilled texture , flav or , and appearance you can ’ t get from an o ven. T o set up f or Indirect cooking, gas burners are lit on either side of the f ood but not directly beneath it. Heat rises, reflects off the lid and [...]

  • Page 39

    D-3 Oper ating Instructions 1) Open the lid. 2) Mak e sure all burner control knobs are tur ned OFF . (Push each burner control knob down and turn clockwise to ensure that the y are in the off position.) 3) T ur n the gas supply valv e on.  W ARNING: Do not lean over the open grill while lighting. 4) Select the bur ner set y ou want to operate. [...]

  • Page 40

    D-4 Oper ating Instructions Manual Lighting  D ANGER F ailure to open lid while igniting the barbecue’ s burners, or not waiting 5 minutes to allow the gas to c lear if the barbecue does not light, may result in an explosive flame-up which can cause serious bodil y injury or death. 1) Open the lid. 2) Make sure all burner control knobs are tur[...]

  • Page 41

    D-5 Oper ating Instructions Side Burner Lighting Instructions  D ANGER F ailure to open the lid while igniting the side b urner , or not waiting 5 minutes to allow the gas to c lear if the side burner does not light, may result in an e xplosive flame-up which can cause serious bodily injury or death. Lighting only the side b urner . 1) Open the [...]

  • Page 42

    D-6 Main Burner T r oubleshooting Pr oblem Check Cure Burners b urn with a yellow or orange flame, in conjunction with the smell of gas. Inspect W eber ® Insect/Spider Screens f or possible obstructions. (Blockage of holes .) Clean W eber ® Insect/Spider Screens. (See Section “ Ann ual Maintenance ” ) Burner does not light, or flame is low in[...]

  • Page 43

    D-7 Pr oblem Check Cure Side Burner does not light. Flame is low in HIGH position. Push button ignition does not work. Is gas supply off? T ur n supply on. Is the fuel hose bent or kink ed? Straighten hose . Does burner light with a match? If match lights b ur ner , checkigniter (see below). Side Burner maintenance  W ARNING: All gas controls an[...]

  • Page 44

    E-1 Maintenance (1) (1) Main Burner Flame P attern The W eber ® gas barbecue burners hav e been factory set f or the correct air and gas mixture. The correct flame pattern is shown. 1) Bur ner tube 2) Tips occasionally flick er yellow 3) Light blue 4) Dar k b lue If the flames do not appear to be unif or m throughout the burner tube, f ollow the b[...]

  • Page 45

    E-2 Maintenance Replacing Main Burners 1. Y our Summit ® gas grill must be OFF and cool. 2. T ur n gas OFF at source. 3. Disconnect regulator . 4. Remov e cooking grates . 5. Remov e Smoker bo x. 6. Remov e Flav orizer ® bars. 7. T o remov e control panel refer to “Remove the control panel” under “Chec k for Gas Leaks . ” 8. Disconnect al[...]

  • Page 46

    E-3 Maintenance 10. Disconnect the flexib le manif old from the manifold. 11. Remov e screws from the manif old assembly: (a) Locate the screws on both sides of the manif old frame. (b) Remov e the screws from manif old frame. (a) (a) (b) (b) (a) (a) (b) (b)[...]

  • Page 47

    E-4 Maintenance (a) (b) (b) 12. Pull manifold assemb ly out from the manifold fr ame. 13. Lift and twist the burner assembly slightly , to separate the Crossov er ® tube (a) from the burners (b). 14. Remov e the Crossov er ® tube. 15. Pull the selected burner(s) tube(s) from manifold fr ame and replace with a ne w bur ner tube.[...]

  • Page 48

    E-5 Maintenance Cr ossover ® Ignition System Operations If the Crossov er ® ignition system f ails to ignite the LEFT burner in a burner set, light the LEFT burner with a match. If the LEFT burner lights with a match, then check the Crossov er ® ignition system. • Check that both ignition wires (1,2) are attached properly . • Check that the [...]