Weed Eater WE16542D manual

OWNER'S MANUAL MODEL NO . WE16542D 16.5 HP 42 Inch La wn T ractor For Parts and Service, contact our authorized distributor: call 1-800-849-1297 F or T echnical Assistance: call 1-800-829-5886 177677 12.11.00 RD PRINTED IN U .S.A. ®[...]

2 I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. • Only allow responsible adults, who are familiar with the instructions, to operate the machine. • Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. • Be sure the[...]

3 T ABLE OF CONTENTS Safe Operation Practices for Ride-On Mowers • Check brake operation frequently. Adjust and service as required. • Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. • Do not mow in reverse unless absolutely neces[...]

4 PRODUCT SPECIFICA TIONS GASOLINE CAPACITY 2.0 GALLONS AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF-SJ): SAE 30 (above 32 ° F) SAE 5W-30 (below 32 ° F) OIL CAPACITY: 3 PINTS SPARK PLUG: CHAMPION RJ19LM (GAP: .030") VALVE CLEARANCE: I NTAKE: .005" - .007" EXHAUST: .009" - .011" GROUND SPEED (MPH): FORWARD: 1st 1.2 2nd 1. 5[...]

5 UNASSEMBLED P AR TS Steering Wheel Steering Wheel Insert (1) Large Flat Washer (1) Locknut 5/16-18 (1) Hex Bolt 5/16-18 x 1-1/4 (1) Hex Bolt 3/8-16 x 1 (1) Lockwasher 3/8 Steering Boot Steering Extension Shaft Steering Wheel Adapter (1) Bolt (1) Washer 17/32 x 1-3/16 x 12 Gauge Seat (2) Keys Slope Sheet Keys (1) Lock Washer 1/2 (1) Oil Drain Tube[...]

6 ASSEMBL Y T OOLS REQUIRED FOR ASSEMBL Y A socket wrench set will make assembly easier. Standard wrench sizes are listed. (2) 1/2" wrenches Pliers (1) 9/16" wrench Tire pressure gauge Utility knife When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel). T O [...]

7 ASSEMBL Y TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of controls) • Press lift lever plunger and raise attachment lift lever to its highest position. • Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position. • Roll tractor forward off skid. • Remov[...]

8 ASSEMBL Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT. PLEASE REVIEW THE FOLLOWING CHECKLIST: All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum 1 hour[...]

9 OPERA TION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR WARNING REVERSE FORWARD FAST SLOW ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON FUEL CHOKE MOWER HEIGHT PARKING BRAKE LOCKED UNLOCKED REVERSE NEUTRAL HIGH LOW ATTACHMENT CLUTCH ENGAGED MOWER LIFT DAN[...]

10 OPERA TION KNO W Y OUR TRA CT OR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Our tractors conform to the safety standards of the American National Stan[...]

11 OPERA TION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. NOTE: Under certain [...]

12 OPERA TION TO OPERATE MOWER (See Fig. 7) Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine. • Select desired height of cut. • Start mower blades by engaging attachment clutch control. • TO STOP M[...]

13 OPERA TION MO WING TIPS • Tire chains cannot be used when the mower housing is attached to tractor. • Mower should be properly leveled for best mowing performance. See “ TO LEVEL MOWER HOUSING ” in the Service and Adjustments section of this manual. • The left hand side of mower should be used for trimming. • Drive so that clippings [...]

14 CUST OMER RESPONSIBILITIES BEFORE EACH USE T R A C T 0 R Adjust Motion Drive Belt(s) Tension Inspect Muffler/Spark Arrester Lubrication Chart Check Brake Operation Clean Air Filter Change Engine Oil Replace Air Filter Paper Cartridge Replace Spark Plug Check Battery Level Check Tire Pressure Clean Battery and Terminals FILL IN DATES AS YOU COMPL[...]

15 CUST OMER RESPONSIBILITIES BLADE REMOVAL (See Fig. 9A) • Raise mower to highest position to allow access to blades. • Remove hex bolt, lock washer and flat washer securing blade. • Install new or resharpened blade with trailing edge up towards deck as shown. IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON[...]

16 CUST OMER RESPONSIBILITIES ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF-SJ. Select the oil ’ s SAE viscosity grade according to your expected operating temperature. TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE SAE VISCOSITY GRADES -20 ° 0 ° 30 ° 40 ° 80 ° 100 ° -30 ° -20 ° 0 °[...]

17 CUST OMER RESPONSIBILITIES AIR FILTER (See Fig. 13) Your engine will not run properly using a dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every 100 hours of operation or every season, whichever occurs first. Service air cleaner more often under dusty conditions. • Remo[...]

18 CUST OMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in “ PRODUCT SPE[...]

19 SER VICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: • Depress clutch/brake pedal fully and set parking brake. • Place gearshift lever in neutral (N) position. • Place attachment clutch in “ DISENGAGED ” position. • Turn ignition key “ OFF ” and remove key. • Make sure the blades and all moving parts [...]

20 FIG. 20 IDLER PULLEYS MANDREL PULLEY MANDREL PULLEY TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 20) The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See “ TO REMOVE MOWER ” in this section of this manual). • Work belt off both ma[...]

21 SER VICE AND ADJUSTMENTS TO ADJUST BRAKE (See Fig. 21) Your tractor is equipped with an adjustable brake system which is mounted on the right side of the transaxle. If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. • Depress clutch/brake pedal and engage parking brake. • [...]

22 SER VICE AND ADJUSTMENTS NEGATIVE TERMINAL POSITIVE TERMINAL NEGATIVE TERMINAL POSITIVE TERMINAL CHARGED BATTERY CABLES CHASSIS Positive terminal must be connected first to prevent sparking from acciden- tal grounding. FIG. 26 SEAT PAN BATTERY BOX DOOR REPLACING BATTERY (See Figs. 26 AND 27) CAUTION: Do not short battery termi- nals by allowing [...]

23 SER VICE AND ADJUSTMENTS FIG. 29 TO REMOVE HOOD AND GRILL ASSEMBLY (See Fig. 28) • Raise hood. • Unsnap headlight wire connector. • Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. • To replace, reverse above procedure. FIG. 28 HEADLIGHT WIRE CONNECTOR HOOD GOVERNOR CONTROL LEVER GOVERNOR CONTRO[...]

24 ST ORA GE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark. Allow the engine to cool before storing in any enclosure. TRA CT OR Remove mower from tr[...]

25 TR OUBLESHOO TING POINTS Will not start 1. Out of fuel. 1. Fill fuel tank. 2. Engine not “ CHOKED ” properly. 2. See “ TO START ENGINE ” in Operation section. 3. Engine flooded. 3. Wait several minutes before attempting to start. 4. Bad spark plug. 4. Replace spark plug. 5. Dirty air filter. 5. Clean/replace air filter. 6. Dirty fuel fil[...]

26 TR OUBLESHOO TING POINTS PROBLEM CAUSE CORRECTION Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged Poor cut - uneven 1. Worn, bent or loose blade. 1. Rep[...]

27 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D SCHEMA TIC BATTERY FUSE IGNITION SWITCH RED RED RED BLACK IGNITION UNIT HEADLIGHTS REMOVABLE CONNECTIONS BLACK BLACK BLACK WHITE WHITE WHITE RED BLACK ORANGE BLACK BROWN BLACK BLACK BLACK STARTER M SEAT SWITCH (NOT OCCUPIED) GROUNDING CONNECTOR ATT'MENT CLUTCH (CLUTCH OFF) CLUTCH / BRAKE ([...]

28 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D ELECTRICAL 28 29 26 24 42 43 27 27 25 41 27 27 40 33 30 8 2 1 27 16 16 52 48 22 21[...]

29 REP AIR P AR TS TRACT OR - - MODEL NUMBER WE16542D ELECTRICAL 1 144925 Battery 12 Volt 25 Amp 2 74760412 B olt Hex Hd 1/4-20unc X 3/4 8 156417 Case Battery 1 6 153664 Switch Interlock Push -In 2 1 166181 Harness Asm Light W/4152J 2 2 4152J Bu l b Light #1156 2 4 4799J Cable Battery 6 Ga 11"red 2 5 146147 C able Battery 6 Ga w/16 wire,red 26[...]

30 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D CHASSIS AND ENCLOSURES 37 37 3 2 35 3 26 3 35 26 33 10 34 1 208 11 17 29 28 208 13 207 20 207 23 12 51 57 53 52 54 55 24 26 25 26 25 3 31 24 30 209 8 209 6 16 9 15 209 209 5 5 58 18 145 3 3 38 38 206 212[...]

31 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D CHASSIS AND ENCLOSURES 1 169831 Chassis 2 176554 Drawbar 3 17060612 Screw 3/8-16 x 3/4 5 155272 Bumper Hood/Dash 6 155923 Saddle Flat Lt Fender Shift 8 155138 Clip Retainer Slide-On 9 168347X011 Dash 1 0 72140608 Bolt RdHd Sqnk. 3/8-16 Unc x 1 1 1 155927 Panel Asm. Dash Lh 1 2 145660 C l i p Ti[...]

32 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D DRIVE 29 28 112 14 41 42 40 38 42 39 89 57 90 51 51 74 75 78 76 77 1 25 19 24 2 53 35 34 37 36 35 62 36 64 65 59 56 212 55 63 116 70 77 61 22 27 26 85 52 61 30 32 32 30 52 61 11 85 80 4 3 13 84 42 145 79 6 113 18 51 5 18 6 16 66 96 26 27 51 48 151 202 49 47 50 120 150 81 21 8 10 169 82 156 165 [...]

33 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D DRIVE KEY P ART N O . NO . DESCRIPTION KEY P ART N O . NO . DESCRIPTION 1 - - - - - - - - - Transaxle (Order parts from transaxle manufacturer) Peerless 206-545C 2 146682 Spring Return Brake T/a Zinc 3 123666X P ulley Transaxle 18" tires 4 12000028 Ring Retainer # 5100-62 5 121520X Strap T[...]

34 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D STEERING ASSEMBL Y 5 9 5 7 7 9 4 3 32 43 6 43 8 62 10 40 11 33 35 34 8 6 9 46 46 8 6 9 2 47 47 38 39 1 41 42 37 36 44 51 54 37 68 67 67 67 13 65 85 85 68 15 15 15 29 29 29 29 82 22 18 19 27 23 11 40 66 25 79 8 17 80 29 63 11[...]

35 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D STEERING ASSEMBL Y 1 140044X428 Wheel Steering Auto Black 2 154427 Axle Asm Front 3 169840 Spindle Asm Lh 4 169839 S p i n dl e Asm Rh 5 6266H Bearing Race Thrust Harden 6 121748X W asher 25/32 X 1 5/8 X 16ga 7 19272016 Washer 27/32 X 1 1/4 X 16 Ga 8 12000029 Ring Klip #t5304-75 9 3366R Bearing[...]

36 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D ENGINE 2 1 OPTIONAL EQUIPMENT Spark Arrester 29 44 46 32 31 33 37 33 40 62 13 4 72 78 81 3 16 78 23 45 14 38[...]

37 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D ENGINE NO TE: All component dimensions given in U . S . inches 1 inch = 25.4 mm KEY P AR T N O . NO . DESCRIPTION 1 170551 Control Throt/Ch Lh 2 17720410 S crew Hex Thd Cut 1/4-20x5/8 T 3 - - - - - - Engine B&S, Model 310707 (Order parts from engine manufacturer) 4 137352 Muffler Exhaust B&[...]

38 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D SEA T ASSEMBL Y KEY P AR T N O . NO . DESCRIPTION KEY P AR T N O . NO . DESCRIPTION 1 4 72050412 Bolt Rdhd Sht Nk 1/4-20 x 1-1/2 1 5 134300 Spacer Split 28 x 96 Yel Zinc 1 6 121250X Spring Cprsn 1 27 Blk Pnt 1 7 123976X Nut Lock 1/4 Lge Flg Gr 5 Zinc 2 1 171852 Bolt Shoulder 5/16-18 Unc Blkz-2A[...]

39 20 2 3 6 9 7 4 10 7 11 14 WHEELS & TIRES KEY P AR T N O . NO . DESCRIPTION 1 59192 Cap Valve Tire 2 65139 Stem Valve 3 106222X Tire F Ts 15 X 6 0 - 6 Service 4 59904 Tube Front (Service Item Only) 5 106732X427 Rim Asm 6"front White Service 6 2 7 8H Fitting Grease (Front Wheel Only) 7 9040H Bearing Flange (Front Wheel Only) 8 106108X427 [...]

40 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D MO WER LIFT 15 20 16 17 18 20 20 15 20 4 5 6 2 3 1 6 5 4 7 8 12 11 31 32 31 32 19 19 13 13 13 13[...]

41 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D MO WER LIFT 1 159460 Wire Asm Inner/Sprg w/Plunger 2 159471 Shaft Asm Lift 3 105767X P i n G r oove 4 12000002 E Ring #5133-62 5 19211621 Washer 21/32 x 1 x 21 Ga. 6 120183X Bearing Nylon 7 109413X Grip Handle 8 124526X Button Plunger 1 1 139865 Link Lift Lh 1 2 139866 Link Lift Rh 1 3 4939M R [...]

42 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D MO WER DECK 15 14 13 11 10 9 8 16 68 37 30 31 32 33 146 148 145 150 45 144 147 147 142 149 142 35 49 50 51 54 52 53 55 56 34 1 46 44 21 22 24 25 26 27 2 28 29 23 21 21 21 18 18 20 2 48 59 19 4 3 5 6 21 40 143 36 40 37 40 159 152 151 153 154 157 158 67 153 156 155 113 117 116 118 119 114 115 112[...]

43 REP AIR P AR TS TRA CT OR - - MODEL NUMBER WE16542D MO WER DECK 1 165892 Mower Deck Assembly, 42" 2 72140506 Bolt 3 138017 Bracket Asm Fr. Sway Bar 3/42 4 165460 B racket Asm Deck 42" Sway Bar 5 4939M R etainer Spring 6 130832 A r m, Su s pension, Rear 8 850857 Bolt 3/8-24 x 25 Grade 8 patched 9 10030600 Washer, Lock 1 0 140296 W asher[...]

44 SER VICE NO TES[...]

45 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacin[...]

46 T E C U M S E H ® Issued January 1980 Revised January 1991 T E C U M S E H ® SER SER SER SER SER VICE VICE VICE VICE VICE POLICY W W W W W ARRANTY ARRANTY ARRANTY ARRANTY ARRANTY LIMITED W ARRANTIES FOR NEW PEERLESS GEAR PO WER TRAIN COMPONENTS A. Pr oducts W arranted P eerless Gear and Machine Division of T ecumseh Products Company ( “ T ec[...]

47 15 ° MAX. SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. CUT OUT ON DOTTED LINES THIS IS A 15 ° SLOPE SIGHTING GUIDE ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Operate your Tractor up and down the face of slopes (not greater than 15 ° ), never across the face. Make turns gradu- ally to[...]

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