Weider WESY19511 manual

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Table of contents for the manual

  • Page 1

    USER'S MANUAL QUESTIONS? As a manufacturer , we are com- mitted to providing complete customer satisfaction. If you have questions, or find there are missing or damaged parts, we will guarantee you complete sat- isfaction through direct assis- tance from our factory . TO A VOID DELA YS, PLEASE CALL DIRECT TO OUR TOLL- FREE CUSTOMER HOT LINE. T[...]

  • Page 2

    2 T ABLE OF CONTENTS IMPORT ANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 ASSEMBL Y . . . . . . . . . . .[...]

  • Page 3

    3 W ARNING : T o reduce the risk of serious injury , read the following important precautions before using the weight system. IMPORT ANT PRECAUTIONS W ARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instr[...]

  • Page 4

    4 BEFORE YOU BEGIN ASSEMBLED DIMENSIONS: Height: 76 in. Width: 37 in. Length: 48 in. Foot Plate Low Pulley Station High Pulley Station Left Side Right Side Lat Bar Decal 1 Decal 2 Leg Lever Butterfly Arms Press Arm Preacher Pad Weight Stack Seat Backrest Weight Pin Thank you for selecting the versatile WEIDER ® 8525 weight system. The WEIDER ® 85[...]

  • Page 5

    5 1 56 High Side of Bracket 3 5 51 51 14 1 27 4 1. Before beginning assembly , be sure that you have read and understand the information in the box above. Press a 50mm Square Outer Cap (51) onto each end of the Stabilizer (5). Press a 50mm Square Inner Cap (27) into the end of the Base (4). Insert two M8 x 67mm Carriage Bolts (14) up through the St[...]

  • Page 6

    6 2. Slide the Front Upright (42) onto the M8 x 63mm Carriage Bolts (1) in the Base (4). Hand tighten an M8 Nylon Locknut (3) onto each Carriage Bolt. Do not tighten the Nylon Locknuts yet. Press a 25mm Square Inner Cap (65) into the Front Upright (42). 3. Press a 50mm Square Inner Cap (27) into each end of the T op Frame (55). Press a 38mm Square [...]

  • Page 7

    7 5. Press the Weight T ube Bumper (64) into the end of the Weight T ube (63). Insert the Weight T ube into the stack of Weights (25). Be sure that the pins on the Weight T ube are resting in the pin grooves in the upper Weight. Lubricate the insides of the holes in the T op Weight (76). Set the T op Weight onto the stack of Weights (25). Insert bo[...]

  • Page 8

    8 8. Press a 38mm Square Inner Cap (44) into the top of a Press Arm (46). Press a 25mm Round Inner Cap (49) into each end of the handle on the Press Arm. Attach the Press Arm (46) to one side of the Press Frame (17) with two M8 x 62mm Bolts (22) and two M8 Nylon Locknuts (3). Assemble the other Press Arm (46) in the same manner . 9. Identify the Ri[...]

  • Page 9

    9 1 1. During steps 1 1 through 24, refer to the CABLE DIAGRAM on page 20 of this manual to verify proper cable routing. Before beginning this sec- tion, identify the Long Cable (23) and the Short Cable (58) by comparing the lengths of the cables. IMPORT ANT : While assembling the cables, do not overtighten the bolts and nuts securing the pulleys. [...]

  • Page 10

    10 15. Route the Long Cable (23) around the “V”-Pulley (6) on the Right Arm (48). Be sure that the Cable is in the groove of the “V”-Pulley and that the Long Cable T rap (50) is turned to hold the Cable in place. T ighten the M10 x 60mm Bolt (7) and the M10 Nylon Locknut (not shown). 16. Route the Long Cable (23) around the 90mm Pulley (15)[...]

  • Page 11

    11 19. Locate the Short Cable (58). Lay the Short Cable in the bracket on the Base (4). Attach the 90mm Pulley (15) to the bracket with an M10 x 45mm Bolt (12) and an M10 Nylon Locknut (21). Be sure that the end of the Cable with the ball is on the indicated side of the bracket. 20. Route the Short Cable (58) around the 90mm Pulley (15) attached to[...]

  • Page 12

    12 22. Route the Short Cable (58) around the 90mm Pulley (15) attached to the upper hole in the Front Upright (42). See the inset drawing. Be sure that the Cable T rap (66) is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown. T ighten the M10 Nylon Locknut (21) and the M10 x 95mm Bolt (71). 23. Attach the en[...]

  • Page 13

    24. Attach the Long Cable (23) to the Small “U”- Bracket (67) with an M8 Nylon Locknut (3) and an M8 W asher (8). See the inset drawing. Do not overtighten the Nylon Locknut; it should be threaded onto the end of the Cable only a couple of turns, as shown. Attach the Small “U”-Bracket (67) to the Weight T ube (63) with the M8 x 45mm Bolt (7[...]

  • Page 14

    14 26. Press a 38mm Square Inner Cap (32) into the Seat Frame (36). Insert the M6 x 50mm Carriage Bolt (38) into the center hole in the Seat Plate (37). Attach the Seat Plate to the Seat (13) with two M6 x 16mm Screws (18). Insert the M6 x 50mm Carriage Bolt (38) into the indicated hole in the Seat Frame (36). T ighten an M6 Nylon Locknut (2) with [...]

  • Page 15

    15 29. Press a 19mm Round Inner Cap (34) into each end of both Pad T ubes (28). Insert one Pad T ube (28) into the Seat Frame (36). Slide a Foam Pad (30) onto each end of the Pad T ube. Insert the other Pad T ube (28) into the Leg Lever (29). Slide a Foam Pad (30) onto each end of the Pad T ube. 30. Attach the Preacher Pad (79) to the Preacher Post[...]

  • Page 16

    16 ADJUSTMENTS The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR- T ANT : When attaching the lat bar or nylon strap, make sure that the attachments are in the correct start- ing position for t[...]

  • Page 17

    17 A TT ACHING THE LEG LEVER TO THE LOW PULLEY ST A TION T o use the Leg Lever (29), the seat must be attached to the front upright (see A TT ACHING AND REMOV- ING THE SEA T , on page 16). Attach the Short Cable (58) to the indicated M10 Eyebolt (35) with a Cable Clip (53). A TT ACHING THE PREACHER P AD TO THE SEA T FRAME Set the hooks on the botto[...]

  • Page 18

    18 WEIGHT PRESS ARM BUTTERFL Y ARM LEG LEVER HIGH PULLEY LOW PULLEY PLA TES (lbs.) (lbs.) (lbs.) (lbs.) (lbs.) To p 2 0 1 0 1 5 1 4 2 4 14 5 2 2 3 6 2 8 5 4 27 0 3 3 5 4 4 4 8 2 39 9 4 2 7 5 6 0 1 1 5 4 128 48 96 72 147 5 153 60 1 15 90 175 6 184 69 137 103 209 This chart shows the approximate weight resistance at each station. “T op” refers to[...]

  • Page 19

    19 TROUBLESHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the weight system. Replace any worn parts immediately . The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents. TIGHTENING THE CABLES Woven cable, the type of cable used on the weight system, can stretch slightly when[...]

  • Page 20

    20 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable (58) and the Long Cable (23). Use the diagram to be sure that the two cables and the cable traps have been assembled correctly . If the cables have not been correctly routed, the weight system will not function properly and damage may occur . The numbers show the c[...]

  • Page 21

    21 NOTES[...]

  • Page 22

    22 Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice. P ART LIST—Model No. WESY1951 1 R0802B 1 2 M8 x 63mm Carriage Bolt 2 1 M6 Nylon Locknut 3 18 M8 Nylon Locknut 4 1 Base 5 1 Stabilizer 6 3 “V”-Pulley 7 3 M10 x 60mm Bolt 8 6 M8 W asher 9 5 M10 W asher 10 4 M6 W asher 1 1 4 M8 x 65mm Bolt 12 [...]

  • Page 23

    23 11 11 8 8 55 27 80 15 44 15 77 23 27 21 44 21 3 61 60 3 56 15 12 3 57 58 21 3 5 51 14 19 26 51 25 64 63 76 9 21 3 3 4 1 27 65 15 71 41 10 43 3 21 6 50 7 42 7 50 6 21 69 70 69 70 47 48 44 45 44 45 13 40 38 37 18 32 28 30 34 10 2 24 36 30 34 14 73 3 29 34 30 28 9 21 49 49 46 32 30 34 35 49 49 46 22 3 9 16 15 21 59 17 21 52 49 44 44 8 62 67 66 54 3[...]

  • Page 24

    ORDERING REPLACEMENT P ARTS T o order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday through Friday , 6 a.m. until 6 p.m. Mountain Time (excluding holidays). T o help us assist you, please be pre- pared to give the following information: 1. The MODEL NUMBER of the product (WESY1951 1) 2. The NAME [...]

  • Page 25

    REMOVE THIS P ART IDENTIFICA TION CHAR T FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly . Im portant: S ome parts ma y have been p re-assembled for shipping purposes; if you cannot find a part in the parts bags, check to see if it has been p re-assembled. Note: The assembly procedure is divided into fou[...]

  • Page 26

    M8 Nylon Locknut (3) M6 W asher (10) M8 W asher (8) M10 W asher (9) M6 x 65mm Screw (43) M8 x 45mm Bolt (72) M10 Nylon Locknut (21) M6 x 50mm Screw (24) M8 x 70mm Bolt (73) M8 x 62mm Bolt (22) M8 x 1 15mm Bolt (68) M8 x 65mm Bolt (1 1) M6 Nylon Locknut (2) M8 x 67mm Carriage Bolt (14) M8 x 63mm Carriage Bolt (1) P ART IDENTIFICA TION CHART—Model [...]

  • Page 27

    25mm Retainer (69) M10 x 90mm Bolt (77) M10 x 45mm Bolt (80) M10 x 50mm Bolt (12) M10 x 80mm Bolt (16) M10 x 60mm Bolt (7) M10 x 95mm Bolt (71) M10 x 195mm Bolt (59) Cable Clip (53) M8 x 150mm Bolt (60) M6 x 16mm Screw (18) M6 x 50mm Carriage Bolt (38) 25mm x 22mm Plastic Bushing (75) 28mm x 63mm Plastic Bushing (74)[...]

  • Page 28

    25mm Round Inner Cap (49) 25mm Round Cover Cap (70) 13mm x 19mm Spacer (61) 38mm Square Inner Cap (32) 38mm Square Inner Cap (44) 50mm Square Inner Cap (27) 50mm Square Outer Cap (51) M10 Eyebolt (35) 25mm Square Inner Cap (65) 19mm Round Inner Cap (34)[...]