English dropdown-ico

Weil-McLain 550-110-710/0107 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Weil-McLain 550-110-710/0107, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Weil-McLain 550-110-710/0107 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Weil-McLain 550-110-710/0107. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Weil-McLain 550-110-710/0107 should contain:
- informations concerning technical data of Weil-McLain 550-110-710/0107
- name of the manufacturer and a year of construction of the Weil-McLain 550-110-710/0107 item
- rules of operation, control and maintenance of the Weil-McLain 550-110-710/0107 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Weil-McLain 550-110-710/0107 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Weil-McLain 550-110-710/0107, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Weil-McLain service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Weil-McLain 550-110-710/0107.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Weil-McLain 550-110-710/0107 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    P ar t No . 550-110-710/0107 This manual must only be used b y a qualified heating installer/serv ice t echnician. Before installing , read all instructions, including this manual, the burner manual and any related supplements. P erform steps in the order given. Failur e to comply c ould result in sever e personal injury , death or substantial pro[...]

  • Page 2

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 2 Part Number 550-110-710/0107 How it works . . . ① Control module The control module responds to sig nals from the r oom thermostat, air pressure switch and boiler limit circuit to operate the boiler circulat or , pilot burner , g as valve and inducer . Whe n room thermostat calls for heat, the [...]

  • Page 3

    Part Number 550-110-710/0107 3 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual GOLD CGi Gas-Fir ed Induced-Draft W ater Boiler[...]

  • Page 4

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 4 Part Number 550-110-710/0107 Contents How it works .................................................... 2–3 Hazar d definitions ............................................... 4 Please r ead before pr oceeding ............................ 5 1 Pr epare boiler location ..........................[...]

  • Page 5

    Part Number 550-110-710/0107 5 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Please r ead befor e pr oceeding Failur e to adhere to the guidelines on this page can r esult in severe personal injury , death or substantial property damage. • C ontinual fresh makeup water will reduce boiler life. Mine ral buildup in sections re- duces heat tran[...]

  • Page 6

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 6 Part Number 550-110-710/0107 Pr epar e boiler location — codes & checklist 1a Installations must follow these codes: • L ocal, state, pr ovincial, and national c odes, la ws, regulations and ordinanc es. • N ational F uel Gas Code, ANSI Z223.1–latest edition. • Standar d for Control[...]

  • Page 7

    Part Number 550-110-710/0107 7 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — clearances 1b Figure 1b Required MINIMUM clearances Figure 1a Recommended SER VICE clearances (see W ARNING below) Recommended SERVICE clearances (Fig. 1a) 1. Pr ovide clearances for cleaning and ser vicing the boiler and for access to c [...]

  • Page 8

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 8 Part Number 550-110-710/0107 Pr epar e boiler location — vent system 1c Failur e to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. W he n r em o vi n g b oi l e r f r o m a n e xi s ti n g c o mm o n v en t sy s t[...]

  • Page 9

    Part Number 550-110-710/0107 9 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler location — air contamination T able 1 Corrosive or destructive contaminants and likely locations 1d Please rev iew the following information on potential combustion air c ontamination problems. R efer to T able 1 fo r pr oduct s a nd a reas whic h m[...]

  • Page 10

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 10 Part Number 550-110-710/0107 Figure 5 Air fr om o utdoo rs — hori zont al du cts Figure 4 Air from outdoors — vertical ducts Figure 2 Air openings to interior spaces Figure 3 Air directly through outside wall Air opening options T wo openings — Ai r su pply fr om ins ide the buil din g ✷[...]

  • Page 11

    Part Number 550-110-710/0107 11 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Unusually tight construction U nusually tight construction means (per ANSI Z2 23.1) buildings in which: a. W all s an d ceili ngs expo sed to th e out side at mo- sphere have a continuous water vapor retarder w ith a rating of 1 perm or less w ith openings gasketed, [...]

  • Page 12

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 12 Part Number 550-110-710/0107 Pr epar e boiler — placement & setup 2a T able 2 Manifold orifice sizing at sea level and altitudes to 4,500 feet Place boiler/crate near position 1. Lea ve boiler in crate and on palle t unt il instal lation sit e is ready . 2. M ove entir e crate and pallet [...]

  • Page 13

    Part Number 550-110-710/0107 13 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Pr epar e boiler — pr essure test Hydr ostatic pressur e test Pr essure tes t boil er bef or e attaching water or gas piping (ex cept as noted below) or electrical supply . Prepar e boiler for test 1. R emove the shipping nipple (from CGi suppl y tap - pin g) and r[...]

  • Page 14

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 14 Part Number 550-110-710/0107 V enting — general information 3a CGi venting methods — Chimney draft or Dir ect exhaust Chimney draft venting Chimney draft venting uses the natural draft provided by a v erti cal ve nt or ch imney . Cat ego ry I ap pli anc e (non- positive ve nt stat ic pressur[...]

  • Page 15

    Part Number 550-110-710/0107 15 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual V enting — Dir ect exhaust — components 3c Obtain vent system components 1. The following special g as vent systems c omply w ith UL-1738 and UL C- S636 standards and are c ertified by CSA as the only syst ems suitable fo r use with CGi boilers (all 3” diamete[...]

  • Page 16

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 16 Part Number 550-110-710/0107 V enting — dir ect exhaust — vent starter 3d 1. Select a vent pipe man ufacturer and obtain all vent components ne eded, based on boiler location and venting method. 2. Y ou must use the vent starter made b y the v ent pipe manufacturer . See separate CGi, CGs &a[...]

  • Page 17

    Part Number 550-110-710/0107 17 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Fol lo w i ns tr u ct i on s o n t hi s p ag e when determining vent locat ion to av oid possibility of sever e personal inj ur y , de ath or substa ntial pr operty damage. 1. Locate the boiler and v ent penetration through the wall so all requireme nts on this page [...]

  • Page 18

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 18 Part Number 550-110-710/0107 V enting — dir ect exhaust — installation 3f 1. Do not mix t ypes or manufactur ers of vent materi- als. 2. Clean all j oints before sealing. See vent manufactur - er’ s instructions for c leaning and sealing joints. U se their specified sealant. Do not use sc[...]

  • Page 19

    Part Number 550-110-710/0107 19 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 15 Sidewall termination V enting — dir ect exhaust — installation (cont.) U sing an y te rmination other than one of those shown could cause nuisance outag es and loss of heat, resulting in substantial property damage. 3f[...]

  • Page 20

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 20 Part Number 550-110-710/0107 W ater piping — general information 4a General piping information If installation is to c omply with ASME or Canadian requir ements, an ad- ditional high t emperatur e limit is needed. Install c ontrol in suppl y piping between boiler and isolation valve. Set secon[...]

  • Page 21

    Part Number 550-110-710/0107 21 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual W ater piping — single-zone system 4b Diaphragm-type or bladder - type expansion tank (Figure 16) 1. Ensure expansion tank size w ill handle boiler and system water vol ume and temperature. T ank must be located in boiler return piping as close to boiler as possibl[...]

  • Page 22

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 22 Part Number 550-110-710/0107 4c Piping multiple zones Follo w instruc tions on pages 20 and 21 to install near- boiler or single-zone piping. (Also re fer to Piping for radiant heating systems or conv ert ed gravity sys- tems , below , if applicable.) See Figure 1 8 or Figur e 19 to c omplete in[...]

  • Page 23

    Part Number 550-110-710/0107 23 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 18 Zoning with circulators — return water 130°F or higher . Figure 19 Zoning with zone valves — return water 130°F or higher . 1 Boiler isolation (balancing) valv es 2 Flow/chec k valve 3 Syst em or zone circulat or 5 Zone valv e 6 Drain valve 9 Relief v[...]

  • Page 24

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 24 Part Number 550-110-710/0107 4d Failur e to prevent low return water temperature t o the boiler could cause corrosion of the boiler sections or burners, resulting in sever e personal injur y , death or substantial property damage. Radiant heating system piping should include a means of regulatin[...]

  • Page 25

    Part Number 550-110-710/0107 25 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 1 Boiler isolation (balancing) valv es 2 Flow/chec k valve 3 Syst em or zone circulat or 4 System t emperature gauges 5 Zone valv e 6 Drain valve 7 Sy stem temperatur e val ves (see instruc- tions to the left for adjusting val ves) 8 Blend temperature gauge 9 Relief [...]

  • Page 26

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 26 Part Number 550-110-710/0107 BOILER-bypass piping method This piping method ( Figure 22 or 23 ) is called a boiler - bypass because part of the circulator flow is b y passed arou nd th e b oile r ( thro ugh va lve 7 a ). Th is me tho d reduces the flow rate throughout the boiler , in order to [...]

  • Page 27

    Part Number 550-110-710/0107 27 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 1 Boiler isolation (balancing) valv es 2 Flow/check val ve 3 Syst em or zone circulat or 4 Syst em temperature gauges 5 Zone valv e 6 Drain valve 7 Syste m te mpe rat ure va lves (s ee in - st r uc ti on s to t he l ef t fo r a dj us ti ng valves) 8 Blend temperature[...]

  • Page 28

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 28 Part Number 550-110-710/0107 Piping — low temperatur e systems 4d SYSTEM-bypass piping method This piping method is cal led a system-bypass be cause part of the circulat or flo w b ypasses the system (through val ve 7a ). This bypassed ho t wa ter fr om the b oiler outl et mix es with cooler [...]

  • Page 29

    Part Number 550-110-710/0107 29 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 3 System o r zone circulator 7 System temperature v alv es (see inst ructions to the left for adjusting valv es) 8 Blend temperature gauge 9 Relief valve 10 A utomatic air vent (w ith diaphr agm-ty pe expan- sion tank), or connect to tank fitting (closed-typ e ex pa[...]

  • Page 30

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 30 Part Number 550-110-710/0107 Gas piping 5 T able 7 Pipe capacity for 0.60 specific gravity natural gas Natural Gas: 1. R efer to T able 7 for pipe length and diamet er . Base on ra ted b oile r inpu t (di vide b y 1,00 0 to obtai n cubi c feet per hour). T able 7 is o nly for gas with specific[...]

  • Page 31

    Part Number 550-110-710/0107 31 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Field wiring 6 Thermostat 1. Connect thermostat as shown on wir ing diagram on boiler . 2. Install on inside wall aw ay from influences of draf ts, hot or cold water pipes, lighting fixt ures, television, sunra ys, or fir eplaces. 3. If thermostat has a heat antic[...]

  • Page 32

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 32 Part Number 550-110-710/0107 Start-up — pr eparation 7a Check for gas leaks Before starting the boiler , and dur - ing initial operation, smell near the floor and around the boiler for gas odor ant or any unusu al odor . Do not proc eed w ith start-up if ther e is any indication of a gas leak[...]

  • Page 33

    Part Number 550-110-710/0107 33 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Fill the system with water 1. Close manual and aut omatic air vents and boiler drain cock. 2. Fill to correct system pressure. Correct pressure wil l var y with eac h application. T y pical cold water fill pressure for a residential system is 12 psi. 3. Purge air fr[...]

  • Page 34

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 34 Part Number 550-110-710/0107 Start-up — operate boiler 7b DO NOT proceed with boiler op er at io n u nl es s b oil er a nd system h a ve be en fille d wit h w a t e r a n d a l l i n s t r u c t i o n s an d p roce du res o f p re vi ou s m an u a l s e ct i o n s h ave b e e n com pl ete d. [...]

  • Page 35

    Part Number 550-110-710/0107 35 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 29 T ypical main burner flame Check bur ner flames V iew pilot and ma in fla mes through the i nspection port in the base burner shield. Pilot burner flame ( Figure 28 ) PROPER pilot flame characteristics 1. Blue flame. 2. Inner c one engulfing pilot ?[...]

  • Page 36

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 36 Part Number 550-110-710/0107 Check-out pr ocedur e — checklist 8 ❏ Boiler and heat distribution units filled w ith water? ❏ A utomatic air v ent, if used, o pen one full turn? ❏ Air purged from sy stem? ❏ Air purged from gas piping? Piping c hecked for leaks? ❏ Correc[...]

  • Page 37

    Part Number 550-110-710/0107 37 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Operation — sequence 9a Figure 30 Control module sequence of operation — status light indications 1. Read Operating instr uctions o n p age 40 . Th is information is also located on a label on the inside of the boiler jack et door panel. 2. Raise room the rmostat[...]

  • Page 38

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 38 Part Number 550-110-710/0107 Operation — wiring diagrams 9b Figure 31 Schematic wiring diagram[...]

  • Page 39

    Part Number 550-110-710/0107 39 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Figure 32 Ladder wiring diagram[...]

  • Page 40

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 40 Part Number 550-110-710/0107 9c Operating instructions CGi-25 to CGi-6 • Spark pilot • Natural or propane gas • Gas valve: Hone ywell VR8204/VR8304[...]

  • Page 41

    Part Number 550-110-710/0107 41 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 9c Operating instructions CGi-25 to CGi-6 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36E[...]

  • Page 42

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 42 Part Number 550-110-710/0107 9c Operating instructions CGi-25 to CGi-8 • Spark pilot • Natural or propane gas • Gas valve: White-Rodgers 36C[...]

  • Page 43

    Part Number 550-110-710/0107 43 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T able 8 Service and maintenance schedules Service and maintenance — schedule 10a Follo w the Service and maintenance procedur es given throughout this manual and in com- ponent literature shipped w ith the b oiler . Failure to perform the ser vice and maintenanc e[...]

  • Page 44

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 44 Part Number 550-110-710/0107 Air openings 1. V erify that comb ustion and v entilati on air open ings to the boiler room and/or building are open and unobstr ucted . 2. V erify that boiler vent discharge is clean and free of obstr uctions . Flue gas vent system 1. Visually inspect entire flue g[...]

  • Page 45

    Part Number 550-110-710/0107 45 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual ❏ Inspect . . . Burners and base Th e b oil er con tain s cer ami c fi ber and fib erg las s m ater ial s. U s e ca re when handling these materials p er i ns t r uc t io n s o n p a g e 6 8 o f t h is ma nua l. Fa ilu re t o c omp ly co ul d result in seve re pe[...]

  • Page 46

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 46 Part Number 550-110-710/0107 10b ❏ Check/test . . . Gas piping 1. Sniff near floor and around boiler area for an y in- dication of a gas leak . 2. T est gas piping using bubble test, per Sect ion 5 of this manual, if there is any indication of a leak. Cold fill and operating pressur es 1. W [...]

  • Page 47

    Part Number 550-110-710/0107 47 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual ❏ Review with owner 1. R ev iew the User’ s Information Manual w ith the owner . 2. Emphasize the need to perform the maintenance s c h e du l e s p e c i f i e d i n t h e User’ s Information Manual (and in this manual as well). 3. R emind the owner of the nee[...]

  • Page 48

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 48 Part Number 550-110-710/0107 T r oubleshooting — components 11b T r oubleshooting — procedur e 11a Air pr essure switch Mak e sure boiler water t emperature is 100 °F or cooler before start ing procedur e to obtain appr opriate r ead- ings. The boi ler wil l not oper ate correctly unl ess p[...]

  • Page 49

    Part Number 550-110-710/0107 49 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — components (continued) 11b Figure 36 Manometer connections Contr ol module Solder or wat er splat ter be tween plugs and circuit board ca n cause imp r ope r ope rati on of con tr ol mod- ule. Pl ace a shi eld over th e boi ler internal controls[...]

  • Page 50

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 50 Part Number 550-110-710/0107 T r oubleshooting — components (continued) 11b Figure 38 Control module connections[...]

  • Page 51

    Part Number 550-110-710/0107 51 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights 11c CHART 1— Troubleshooting POWER light status Electrical shock hazard — Wherever you see ▲ TURN OFF PO WER ▲ , follow the instructions. Failure to follow instructions could result in severe personal injury, death [...]

  • Page 52

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 52 Part Number 550-110-710/0107 T r oubleshooting — control module lights (cont.) 11c Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could result in severe personal injury, death or substantial property damage. CHART 2[...]

  • Page 53

    Part Number 550-110-710/0107 53 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 3 — PR ESS SWITCH & POWER lights flashing Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could result in severe personal[...]

  • Page 54

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 54 Part Number 550-110-710/0107 T r oubleshooting — control module lights (cont.) 11c • Turn off power to the boiler at service switch or breaker. • Wait at least 45 seconds. • Turn on power to boiler. • Restart boiler, following Operating instr uctions in this manual (Section 9c ). • L[...]

  • Page 55

    Part Number 550-110-710/0107 55 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 5 — P RESS SWITCH light flash ing and POWER light on steady Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could result in s[...]

  • Page 56

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 56 Part Number 550-110-710/0107 T r oubleshooting — control module lights (cont.) 11c • TURN OFF POWER to boiler at service switch or breaker. • Remove burner shield (see Figure 40, item 4 , page 60 for location). • Verify inlet gas pressure at gas valve: Natural gas — 5.0" w.c. min [...]

  • Page 57

    Part Number 550-110-710/0107 57 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual T r oubleshooting — control module lights (cont.) 11c CHART 7 — Insufficient heat or no heat to system ( POWER light on steady) Electrical shock hazard — Wherever you see ▲ TURN OFF POWER ▲ , follow the instructions. Failure to follow instructions could res[...]

  • Page 58

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 58 Part Number 550-110-710/0107 Replacement parts 12a Section assembly .............................................. 59 Base ................................................................. 60 Jacket .............................................................. 62 T rim .........................[...]

  • Page 59

    Part Number 550-110-710/0107 59 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Replacement parts — section assembly 12b Figure 39 Section assembly[...]

  • Page 60

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 60 Part Number 550-110-710/0107 Replacement parts — base 12c Figure 40 Base assembly[...]

  • Page 61

    Part Number 550-110-710/0107 61 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Item Description W eil-McLain part number Base assembly kit (includes base panels items 1, 2, 3, 4, 5, 6 and 7) CGi-25 & CGi-3 CGi-4 CGi-5 CGi-6 CGi-7 CGi-8 381-354-337 381-354-338 381-354-339 381-354-340 381-354-341 381-354-342 1 Base side panel (in Base assem b[...]

  • Page 62

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 62 Part Number 550-110-710/0107 Replacement parts — jacket 12d Figure 41 Jacket assembly[...]

  • Page 63

    Part Number 550-110-710/0107 63 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Boiler Model 1 2 3 4 5 Boiler Model Junction box, 2 x 4 Panel, left side , with insulation Panel, right side , with insulatio n Panel, top front , with insulation Panel, top rea r , with insulation Natural Gas Pr opane Gas W eil-McLain part number CGi-25 CGi-3 CGi-4 [...]

  • Page 64

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 64 Part Number 550-110-710/0107 Replacement parts — trim 12e Figure 42 T rim assembly Item number Description Manu facturer Ma nufact urer’ s part number W eil-McLain part number 1 Pressure relief valv e, ASME, 30 PSIG, ¾" male inlet Pressure relief valv e, ASME, 30 PSIG, ¾" female [...]

  • Page 65

    Part Number 550-110-710/0107 65 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Replacement parts — contr ols 12f Figure 43 Gas control assembly Item number Description Boiler model Manufacturer Manufactu rer’ s part number Weil-McLain part number Natural gas components 1 Gas valve, ½" x ½" Gas valve, ¾" x ¾" CGi-25 ?[...]

  • Page 66

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 66 Part Number 550-110-710/0107 Dimensions 13a Figure 44 Dimensional drawing[...]

  • Page 67

    Part Number 550-110-710/0107 67 GOLD CGi Gas-Fired W ater Boiler — Boiler Manual Ratings T able 10 Boiler ratings DOE 13b CGi boilers fo r r esidential radiant panel systems, con verted gr a vit y heating sy stems or other low water tempera- ture applications should be installed w ith balancing valves and by pass piping equal to the supply and re[...]

  • Page 68

    GOLD CGi Gas-Fired W ater Boiler — Boiler Manual 68 Part Number 550-110-710/0107 Handling ceramic fiber and fiber glass materials REMOV AL OF COMBUSTION CHAMBER LINING OR BASE P ANELS The combustion chamber l ining or base insulation pane ls in this prod- uct contain ceramic fib er materials. C er a m i c f i b e rs c a n b e c onv e r te d t [...]