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Weil-McLain 800061000-Brn-PO Rie BF5 manual

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Table of contents for the manual

  • Page 1

    Install ation & O perating M anual C 6501073(0) S i n g l e s t a g e o p er a ti o n oil burners RETROFIT APPLICATIONS ONLY If this burn er is being instal led in a packaged un it (ie. burner comes with a boiler or furnace) , follow the instal lation and set -up instr uctions su pplied wi th the heati ng unit, as s etting s may differ from tho[...]

  • Page 2

    3398 GB INSTALLLATION PRECAUTIONS AIR FOR COMBUSTION Do not instal l burner in room with insuffic ient air for combust ion. Be sure there is an adequate air suppl y for combustion if the boil er room is enclosed. It may be nec es sary to create a window t o permit sufficient air to enter the boile r room. The install er must follow loc al ordinance[...]

  • Page 3

    3398 GB TABLE OF CONTENTS PACKAGE CONTENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SERIAL NUMBER IDEN TIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 [...]

  • Page 4

    3398 1 GB PACKAGE CONTENTS LIST Your Riel lo 40 BF b urner shoul d include the follow ing parts. Pl ease che ck to make s ure all pa rts are pre sent before be - ginnin g the in stallati on. SERIAL NUMBER IDENTIFICATION The Riell o 15 char acter seri al num ber, exampl e, 06 A 851 1111 00 025 , is identifi ed as fol lows: 06 = Last two digits of th[...]

  • Page 5

    3398 2 GB TEC HNI CAL DA TA SPECIFICATIONS BU R N E R AND MOUNTING FLANGE D IM E N S IO N S BURNER COMPONENTS IDENTIFICATION Fuel No. 2 Fuel O il BF3 Firing rate - Effective Output 0.50 to 0. 95 US GPH - 70,0 00 to 133, 000 BTU/h BF5 Firing rate - Effective Output 0.75 to 1.65 U S GPH - 105, 000 to 231,0 00 BTU/h Voltage (s ingle ph ase) 120V 60H z[...]

  • Page 6

    3398 3 GB MOUNTING THE BURNER TO THE BOILER - Positi on the MOUNT ING G ASKE T (2) be - tween the flat sur face of the UNIVERS AL MOUNTING FLAN GE (1) install ed on the burner and the appli ance. - Line up the hol es in the UNIVERS AL MOUNTI NG FLA NGE with the STU DS (3) on t he appl iance mountin g plate and securely b olt the UNI VERSAL M OUNT- [...]

  • Page 7

    3398 4 GB APPLICATION FIELD WIRING Oi l V a l v e Cap a c i t o r GR EEN BLU E BLAC K BLACK WH I T E BLUE M BR OW N AL 100 9- 1 B ur ner F an- Of f Ti m e r 6 12 8 N 1 11 9 3 2 7 Co nt r o l B o x 530 SE/ C YELLOW BLU E RE D GR EY L WH I T E RED BLACK WG R B WH I T E RE D BR OW N Ground FACT O RY W I RED S UB BAS E LI MIT Swi t c h e s SAF ETY Swi [...]

  • Page 8

    3398 5 GB INSTALLATION/REMOVAL OF DRAWER ASSEMBLY Removal: A) Remove th e air press ure switch support (6) fro m the fron t shield by the two ret ain- ing screws (7) B) Loosen o ff oil delivery tube n ut from pump. C) Loosen SCREW ( 3), and th en unplug CONT ROL BO X (1) by carefu lly pu lling it back a nd then up. D) Remove the AIR TUBE COVER PLAT[...]

  • Page 9

    3398 6 GB OIL LINE CONNECTIONS This burne r is s hipped wit h the oil p ump set to operate o n a single line sy stem. To ope rate on a two-line sy stem the by -pass pl ug must be inst alled. NOTE: Pump pressure must be set at time of b urner start- up. A pressure gauge is attached to the PRESSURE PORT (8) for pressu re reading s. All pump por t thr[...]

  • Page 10

    3398 7 GB NPTF - NPT pipe adapter The B F bu rner you ha ve pu rchas ed is s hipped with an NP TF to NPT fi tting. This fitting is the connec tion point for the oil line from the oil tank or the in-line oil filter. In some locations, fit- tings wi th the NPT F male thread are difficul t to obtain. In these areas, a more common NPT thread male fitti[...]

  • Page 11

    3398 8 GB PUMP PURGE NOTE: To protect the pump gear s, it is advisabl e to lubricate the pump prior to purging a lift system. Apply oil through the VACUUM PORT (C). A) SIN GLE LINE (GRA VITY FE ED SYSTE M) I. Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder valve securely and startburner. II. When bleeding the pump by pressure:[...]

  • Page 12

    3398 9 GB COMBUST ION CHAMBER PRESSURE CHA RT BURNER OUTPUT VS CHA MBER PRESSURE CHA RT D7525 (GPH) BURNER OUTPUT CHAM BER P RESSUR E (INCHES WC) 0 .0 0.5 0 0.7 5 1.0 0 1 .25 1 .50 1 .7 5 0. 2 0. 3 0. 4 0. 5 0. 1 8000-6100 0 8 000-6200 0 C8512353 C8512354 Riello 40 Series BF5 BF5 Factory preset *1 BF5 Factory preset *1 BF5 Factory preset *1 Boiler [...]

  • Page 13

    3398 10 GB BURNER START-UP CYC LE Normal Lock- out, due to l ight-failu re Thermo stat Motor Igniti on transf ormer Va l v e Flame Lock-o ut lamp ~ 12 se c. ~ 12 sec . ~ 5 sec. D7526 2m i n .[...]

  • Page 14

    3398 11 GB TROUBLE SHOOTING CHART • Faulty CAD cell or seeing light before trial for ignition. • Coil wire on terminals #1 & 2 or #1 & 8 reversed. • Open coil circuit, terminals #2 & 8. • Open coil circuit, terminal #1 (530 SE only). • Open coil circuit, terminal #1 (483 SE only) will cause burner to cycle normally, but burner[...]

  • Page 15

    3398 12 GB A TYPICAL LA YOUT FOR BF BURNER INT AKE AIR A) Use an approve d air in take kit. B) Al ways keep i ntake air run to the m inimum. C) Max imum intake air run of 4 ( inch) diam eter , flex ible or rigid type of venting = 100í D) Reduc e intake air l ength by 10’ for ever y 90° el bow used. 5’ for ev ery 45° el bow used. E) It is sug[...]

  • Page 16

    13 3398 EXPLODED SPARE PARTS LIST[...]

  • Page 17

    14 3398 SPARE PARTS LIS T No. CODE DESCRIPTION No. CODE DESCRIPTION 1 3008019 • BURN ER BAC K COVER 1 C8111015 • B URNER BA CK COVER 2 3007077 • • CRUSHABLE MET AL WASHER 3/8” ID 3 3007568 • • BLEEDE R 4 3007028 • • O-RING - PUMP PRESSURE REGULA TOR 5 3007202 • • REGULA TOR SCREW 6 3007162 C7010002 • • O-RIN G - PUMP CO VE[...]

  • Page 18

    3398 15 GB BURNER START- UP FORM * 35 Pond P ark Rd. Hingham, MA 02043 Phone: 78 1-749-8 292 T oll Free: 800-992 -7637 Fax: 78 1-740-2069 2165 Meado wpine Blv d. Mississau ga,On L5H 3R2 Phone: 9 05-542- 0303 T oll Free: 800-387-38 98 Fax: 9 05-542-152 5 Burner S/N. or Model: Installer name: Company: Address: Phone: Owner Name: Address: Phone: Appli[...]

  • Page 19

    T echnical Supp ort Hotline 1-80 0-4- RIELLO 1-800-474 -3556 35 Pond Park Ro ad Hingham, MA 020 43 Phone 781-7 49-8292 T oll Free 800-992-76 37 Fax 781-7 40-2069 www .riello u sa. com 2165 Meado wpine Blv d Mississ auga, ON L 5N 6H6 Phone 905-5 42-0303 T o ll Free 80 0-387-3898 Fax 905-5 42-1525 www .rielloc anada.co m[...]