English dropdown-ico

Weil-McLain EG-30 THRU -75 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Weil-McLain EG-30 THRU -75, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Weil-McLain EG-30 THRU -75 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Weil-McLain EG-30 THRU -75. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Weil-McLain EG-30 THRU -75 should contain:
- informations concerning technical data of Weil-McLain EG-30 THRU -75
- name of the manufacturer and a year of construction of the Weil-McLain EG-30 THRU -75 item
- rules of operation, control and maintenance of the Weil-McLain EG-30 THRU -75 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Weil-McLain EG-30 THRU -75 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Weil-McLain EG-30 THRU -75, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Weil-McLain service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Weil-McLain EG-30 THRU -75.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Weil-McLain EG-30 THRU -75 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    For additional information, refer to . . . EG • PEG • EGH Boiler manual for Natural or Propane gas (tankless heater application optional) PEG-30 thru -65 EG-30 thru -75 Gas-Fir ed Boilers – Series 4 Contr ol supplement – Standing pilot This supplement must only be used by a qualified heat ing installe r/ser v ice technic ian. Before instal[...]

  • Page 2

    2 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Please read this page first! Hazard definitions The following defined terms are used throughout these instruc tions to bring attention to the presenc e of hazards of various risk le vels or to important information[...]

  • Page 3

    3 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement T able of contents Hazard definitions and Note to the installer .................................................................................... 2 Control installation — EG-30 thru -75 water boilers without tankless heaters ........................ 4-5 Control inst[...]

  • Page 4

    4 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4[...]

  • Page 5

    5 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Figure 2 EG-75 water boilers without tankless heaters Figure 1 1. Mount and wire contr ols per wiring diagram, pag e 4, and Figure 1. a. A ttach junctio n bo x insid e left jack et pane l with #8-3 2 x ½” machine screws pro v ided. b. Install transformer with plug-in r[...]

  • Page 6

    6 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4[...]

  • Page 7

    7 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Note: T ankless heater not available on EG-75 standing pilot boilers. EG-30 thru -65 water boilers with tankless heaters Control installation continued 1. Mount and wire contr ols per wiring diagram, pag e 6, and Figure 3. a. Install c ombination limit co ntrol and r elay[...]

  • Page 8

    8 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4[...]

  • Page 9

    9 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement 1. Mount and wire contr ols per wiring diagram, pag e 8, and Figure 5. a. Att ach j un ct i on box in si de le ft j a cke t p an e l w i t h #8-32 x ½” machine screws and green g round nuts pro v ided. b. Install transfor mer with plug-in relay receptacle. In Canada, u[...]

  • Page 10

    10 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4[...]

  • Page 11

    11 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement 1. Mount and wire contr ols per wiring diagram, pag e 10, and Figure 7. a. Att ach j un ct i on box in si de le ft j a cke t p an e l w i t h #8-32 x ½” machine screws and green g round nuts pro v ided. b. Install transfor mer with plug-in relay receptacle. In Canada,[...]

  • Page 12

    12 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Figure 8 V ent damper assemblies The following boiler models must have damper installed: • EG-30 thru EG-65, natural or propane gas. • PEG-30 thru PEG-65, steam, natural gas. The following boiler models may have damper installed: • EG-75, natural or propane gas[...]

  • Page 13

    13 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Damper installation continued 4. Re ad an d a pp ly th e ha r ne s s pl ug wa r ni ng la b el (shown above) so that it is v isible after installa- tion. 5. Plug dam per har ness re ce ptac le int o dampe r harne ss plug. Bypassing (jumpering) vent damper will cause flue[...]

  • Page 14

    14 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Check out procedure Room thermostat anticipator settings W ater without tankless heater — 0.40 amps W ater with tankless heater — 0.20 amps Steam — Select based on gas valve and damper . See table below . 1. See pages 15-18 for “Lig hting Instructions” . 2.[...]

  • Page 15

    15 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Lighting instructions — Robertshaw 7200[...]

  • Page 16

    16 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Lighting instructions — Honeywell VR8200/VR8300 Natural gas boilers only[...]

  • Page 17

    17 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Lighting instructions — Honeywell VR8200/VR8300 P ropane boilers only[...]

  • Page 18

    18 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Lighting instructions — Robertshaw 7000ERHC[...]

  • Page 19

    19 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement Figure 9 Manually opening v ent damper In event of vent damper failure: Effikal vent damper If troubleshooting chart r ecommends replacing actuator and actuator is not immediately available, damper blade can be fix ed in an open position to allow boiler operation. Manu[...]

  • Page 20

    20 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Figure 11 1. Checking thermocouple or thermopile open system (Figur e 10): a. U se an electroni c multimete r , w ith leads fitted with alligator clips. Set meter scale to DC Milliv olts. b. U nscrew thermocouple or thermopile fitting fr om gas valve. c. Attach one[...]

  • Page 21

    21 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement T roubleshooting continued[...]

  • Page 22

    22 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 T roubleshooting continued[...]

  • Page 23

    23 Part Number 550-110-032/0607 Standing Pilot Boilers — Contr ol Supplement T roubleshooting continued[...]

  • Page 24

    24 Part Number 550-110-032/0607 EG-30 thru 75 Series 4 and PEG-30 thru 65 Series 4 Only dampers listed below are approv ed for use on EG-30 thr u 75 Series 4, and PEG-30 thr u 55 S eries 4, standing pilot ignition system boilers. A ny other damper installed can cause sever e personal injur y or death. Replacement parts Description Manufacturer / Mf[...]