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Table of contents for the manual
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Page 1
CONSUMER SERVICES TECHNICAL EDUCA TION GROUP PRESENTS JOB AID Part No. 4322089 SUPER CAP ACITY 465 FREEST ANDING GAS & ELECTRIC RANGES[...]
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Page 2
Copyright 1996 Whirlpool Corporation OBJECTIVE The objective of this Job Aid is to have the experienced appliance technician become familiar with the operation and service of the Whirlpool Ranges. It is designed as reference material and is not a replacement for basic training. FOR W ARD This Job Aid will introduce the technician to the Whirlpool R[...]
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Page 3
- 1 - T able of Contents Five Key Benefits & Features ............................................................................................ Page 2 Warning Labels ................................................................................................................. Page 3 Model & Serial Number Location .....................[...]
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Page 4
- 2 - FIVE KEY BENEFITS & FEA TURES 1. The Largest Oven Capacity In The Industry a) The Super Capacity 465™ Range offers more oven space than any other range in the industry— 4.65 cubic feet . b) Large meals are never a problem with the spacious capacity. c) Save time by cooking multiple meals and freezing them for the busy days ahead. 2. C[...]
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Page 5
- 3 - W ARNING LABELS This manual is intended for factory-service technicians only. We recommend that customers DO NOT service their own units, because of the complexity and risk of high-voltage electrical shock. The following information is used throughout this manual, and should be read carefully.[...]
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Page 6
- 4 - MODEL & SERIAL NUMBER LOCA TION The Model/Serial Number Plate is located behind the broiler/storage drawer. Model/Serial Plate The serial number can be decoded by using the following example: SERIAL NUMBER: RF 36 50001 R = Manufacturing Location (T ulsa, OK) F = Y ear of Manufacture (1996) 36 = W eek of Production (36th week) 50001 = Sequ[...]
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Page 7
- 5 - GAS RANGE MODEL NUMBER MODEL NUMBER = R = ELECTRIC F = FREESTANDING 3 = 30" RANGE 0-2 = STANDARD CLEAN 4-9 = SELF-CLEAN 0, 2, 5 = COIL ELEMENTS 4 = STANDARD PATTERN CERAMIC 6 = DELUXE PATTERN CERAMIC B = GLASS DOOR L = LARGE WINDOW P = STANDARD WINDOW O = STEEL DOOR X = ENGINEERING DIGIT YEAR OF INTRODUCTION E = 1996 W = WHITE Q = WHITE-[...]
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Page 8
- 6 - MODELS WITH ELECTRONIC CONTROLS Gas Ranges The following chart shows the gas range models with electronic controls: OVEN CONTROL WHIRLPOOL ROPER ESTATE K.E.T. SF350BEE** FGS335E** EZ-100 SF360BEE** EZ-150 SF315PEE TGS325E** SF372BEE** SF375BEE** EZ-200 SF325PEE SF385PEE** EZ-300 SF395LEE** ** Self-Clean Model ** Self-Clean Model OVEN CONTROL [...]
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- 7 - OVEN CONTROLS The Super Capacity 465 ranges use one of the following five electronic controls: K.E.T . Single-Knob Control (Knob With Electronic Thermostat) This oven control includes: Bake T emperature settings with Broil and Clean, Oven On, Oven Heating, & Door Locked/Cleaning indicators OFF WARM 200 250 300 350 400 450 500 BROIL CLEAN [...]
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Page 10
- 8 - EZ-T ouch ™ 200 BAKE CUSTOM BROIL AUTO CLEAN TEMP HR MIN MIN START ENTER 5 SEC OFF CANCEL 88 88 888 ON HEAT BAKE BROIL LOCKD CLEAN TEMP SELF-CLEANING OVEN TIMER SET CLOCK TIMER OFF Adds an Illuminated V acuum Fluorescent Display , AccuBake T empera- ture Management System, Separate Time/T emp Displays, and Inte- grated Light T ouch Pad. EZ-[...]
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Page 11
- 9 - USING THE OVEN CONTROLS To set the various oven control functions, use the following procedures: ELECTRONIC TIME-OF-DAY CLOCK • Press CLOCK. • Press TEMP. • Press START. ELECTRONIC MINUTE TIMER AND SIGNAL • Press TIMER. • Press TEMP. • Press START. • To cancel or turn off the Timer, press TIMER twice. TO USE COOK TIME • Press [...]
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Page 12
- 10 - ACCUSIMMER ™ BURNER The exclusive sealed gas venturi burners provide precise, even flame control so that each burner stays lit, even under sudden draft conditions. Airflow to the front and rear burners is adjusted at the front of the venturi by prying the slots open or closed, or by rotating the air shutters. BURNER BOX INSERT TAB INTO SLO[...]
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Page 13
- 11 - GAS RANGE COMPONENT LOCA TIONS Conventional Burners CONSOLE CONVENTIONAL BURNER DOOR LATCH GAS VALVE & SPARK IGNITOR SWITCH MANUAL OVEN LIGHT SWITCH GAS SAFETY VALVE AUTOMATIC OVEN LIGHT SWITCH OVEN LIGHT LATCH SENSING SWITCHES & DOOR LATCH SOLENOID TEMPERATURE SENSOR OVEN CONTROL IGNITOR MODULE BURNER IGNITOR PRESSURE REGULATOR BROI[...]
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Page 14
- 12 - OVEN DOOR REMOV AL insert nail or screw here range hinge hanger oven door oven door range LIFT ROTATE hinge pins 2. Close the oven door as far as the nails or screws will allow, lift the door off the two hinge pins, pull the door towards you so that the hinges are free of the slots, and remove it. The procedure for removing the oven door is [...]
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Page 15
- 13 - REMOVING A MAINT OP 1. Push the front of the maintop to the left and lift the left corner, then unclip and lift the other corner, and raise the front of the maintop. PUSH TO SIDE AND LIFT TO UNCLIP CLIP MAINTOP SIDE PANEL HINGE BRACKET HINGE PIN UPPER CONSOLE MAINTOP 2, Slide the maintop to the right and remove the left hinge pin from the hi[...]
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Page 16
- 14 - L.P . CONVERSION L.P. Conversion Kits will be shipped with the product. Kits include four top burner orifice spuds. The kit numbers are as follows: Kit #3196473 —Sealed Burner Models • (2) #65 spuds–8500 B.T.U. (brass) • (1) #68 spud–6500 B.T.U. (black) • (1) .7 mm spud–5500 B.T.U. (nickel) notches L.P. Natural L.R. 7500 L.F. 9[...]
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Page 17
- 15 - Reverse the regulator cap so that LP faces up. L.P . CONVERSION Turn the orifice hoods on the oven burner(s) down 2-1/2 - turns. L.P. GAS: DECREASES GAS AND FLAME SIZE IN THIS DIRECTION NATURAL GAS: INCREASES GAS AND FLAME SIZE IN THIS DIRECTION HOOD PIN Regulator L.P. Gas Natural Gas L.P. GAS NATURAL GAS WASHER CAP[...]
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Page 18
- 16 - OVEN DOOR LOCK SYSTEM LATCH IS UP AND DOOR IS LOCKED SOLENOID PLUNGER IS EXTENDED ACTUATOR ROD The oven door lock system uses a solenoid-activated, push-push mechanism. The oven door will lock as soon as it is closed and the CLEAN function is programmed into the Electronic Oven Control (EOC). When the solenoid is activated, the plunger exten[...]
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Page 19
- 17 - IGNITION SYSTEM OPERA TION OHMS LA W: I = E/R AMPS = VOL T AGE DIVIDED BY RESIST ANCE A cold ignitor has a high resistance. When the oven control relay closes— IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS Current flows through the ignitor and the bimetal coil. IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS High ignitor [...]
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Page 20
- 18 - Lower ignitor resistance increases the current flow through the bimetal coil. When the ignitor is fully heated, its resistance is low. Low resistance causes maximum current to flow through the bimetal coil (2.5 to 3.6 amps). IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 LO HI OHMS LO HI AMPS As the bimetal coil heats, it heats the bimetal arm[...]
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Page 21
- 19 - The gas at the burner is lit by the hot ignitor and a flame is produced. When the oven reaches its selected temperature, the oven control relay opens, and power is removed from the circuit. With no voltage applied, the ignitor and bimetal coil start to cool. IGNITOR OVEN CONTROL RELAY BIMETAL COIL N L1 The bimetal arm cools, bends to its ori[...]
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Page 22
- 20 - TYPICAL GAS RANGE WIRING DIAGRAM K.E.T ., EZ-100 & EZ-150 Controls L1 N BK BK V V W W W BU BU RR BR BU GY Y Y W W W W W BK BK BK BK OVEN TEMP SENSOR OVEN CONTROL TRANSFORMER P5 P1-1 P1-5 P1-3 P4 P1-6 P1-7 P3-1 P2-1 P3-4 P3-2 P2-4 P2-2 LATCH SOLENOID RELAY BROIL RELAY BAKE RELAY LATCH SOLENOID DOOR LATCH SW. DOOR LATCH SW. BAKE VALVE BROI[...]
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- 21 - GAS RANGE STRIP CIRCUITS K.E.T ., EZ-100 & EZ-150 Controls L1 N W BK BK R W VV OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR BROIL RELAY P3-4 P3-1 P1-6 P1-7 P5 P2-1 P2-4 SELF-CLEAN CIRCUIT L1 N W BK BK BU BR BU GY GY Y W W VV OVEN CONTROL OVEN CONTROL TRANSFORMER SENSOR BAKE RELAY BAKE VALVE BAKE IGNITOR[...]
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Page 24
- 22 - OVEN DOOR LOCK SYSTEM CURRENT FLOW Voltage is supplied to the control transformer whenever the range is plugged in. Current flows from L1, through the transformer, to the neutral side of the line. When voltage is supplied to the EOCs Latch Solenoid Relay, current flows through the Latch Solenoid, to the neutral side of the line. L1 N W BK BK[...]
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Page 25
- 23 - ELECTRIC RANGE COMPONENT LOCA TIONS OPEN COIL ELEMENT HOT SURFACE INDICATOR (CERAN GLASS MAINTOP) BROIL ELEMENT ELECTRONIC OVEN CONTROL OR MECHANICAL OVEN THERMOSTAT SURFACE ELEMENT CONTROL SURFACE ELEMENT (CERAN GLASS MAINTOP) BAKE ELEMENT OVEN TEMP SENSOR* THERMO-BULB** AUTOMATIC OVEN LIGHT SWITCH OVEN LIGHT MANUAL OVEN LIGHT SWITCH (SOME [...]
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Page 26
- 24 - OVEN THERMAL FUSE Electric (Pyro) Gas (Pyro) Electric (Non-Pyro) Gas (Non-Pyro) Bake Preheat Time & Temperature Ranges 170˚ - 245˚ 2 min. 30 sec. 250˚ - 445˚ 4 min. 15 sec. 450˚ - 500˚ 6 min. 30 sec. 170˚ - 245˚ 4 min. 250˚ - 445˚ 10 min. 450˚ - 500˚ 15 min. 170˚ - 245˚ 2 min. 30 sec. 250˚ - 445˚ 4 min. 15 sec. 450˚ - 50[...]
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Page 27
- 25 - ELECTRIC RANGE WIRING DIAGRAM EZ-200 & EZ-300 Oven Controls L1 L2 N BK BK BK V Y Y V BU BU BU BU-W R R W R R BR W W W W BK BK G L1 P H1 OR OR H2 L2 GND OVEN CONTROL LF TRANSFORMER P3-3 P4-3 P4-1 P4-4 P4-5 P3-4 P3-6 P3-7 P2-2 P2-3 OR P6 P3-5 P2-1 P2-4 LATCH SOLENOID RELAY DOOR LOCK SOLENOID BROIL ELEMENT BAKE ELEMENT SURFACE INDICATOR LIG[...]
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Page 28
- 26 - ELECTRIC RANGE STRIP CIRCUITS EZ-200 & EZ-300 Oven Controls L1 L2 BK BK RR BROIL ELEMENT BAKE ELEMENT BU BU-W R THERMAL FUSE OPENS @ 184 ˚ C BROIL RELAY OVEN CONTROL BAKE RELAY P2-2 P2-1 P2-4 P2-3 OR P6 BAKE CIRCUIT L1 L2 BK BROIL ELEMENT BU BU-W R THERMAL FUSE OPENS @ 184 ˚ C BROIL RELAY OVEN CONTROL P2-2 P2-1 BROIL CIRCUIT DOOR LATCH[...]
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Page 29
- 27 - CONFIRMA TION OF UNDERST ANDING 1. The oven door lock mechanism is a a) push-push design. b) push-pull design. c) dual-solenoid design. d) manually operated design. 2. The oven door is removed by a) loosening the two screws at the inner door panel and lifting up. b) removing the oven side panel and loosening the retaining brackets. c) openin[...]
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Page 30
- 28 - 7. The sealed gas burner venturi can be adjusted by a) loosening the screw at the slide cover and turning the cover to the desired setting. b) prying the venturi slot open with a flat-bladed screwdriver. c) replacing the venturi assembly with an L.P. venturi assembly. d) Sealed gas burners do not have venturi adjustments. 8. All SC465 ranges[...]
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Page 31
LENGTH OF WARRANTY FULL ONE YEAR WARRANTY From Date of Purchase. W ARRANTY WHIRLPOOL WILL PAY FOR: FSP ® replacement parts and repair labor to correct defects in materials or workmanship. Service must be provided by an authorized Whirlpool service company. WHIRLPOOL WILL NOT PAY FOR: A. Service calls to: 1. Correct the installation of the range. 2[...]
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