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Windsor 10023040 manual

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Table of contents for the manual

  • Page 1

    MOD ELS : L21H13 10023000 LS30H13 10023110 L21K13 10023010 L24H13 10023040 L21K17 10023020 L24K17 10023060 L27H13 10023080 L24ER22 10023030 L27K17 10023090 LS30H13 10023110 L27ER22 10023070 Operating Instructions 86039180 05/23/07 PRV NO. 98996 C PROPANE POWERED HIGH SPEED BURNISHER/STRIPPE R Read these instructions before using the machine[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW LIGHTNING 86039180 05/23/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ __________________________ __________________________ __________________________ Address: __________________ __________________________ __________________________ ________________________[...]

  • Page 3

    TABLE OF CONTENTS LIGHTNING 86039180 05/23/07 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. ...........[...]

  • Page 4

    HOW TO USE THIS MANUAL LIGHTNING 86039180 05/23/07 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. When p[...]

  • Page 5

    LIGHTNING 860389180 05/23/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using a propane powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, explosion, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in[...]

  • Page 6

    HAZARD INTENSITY LEVEL LIGHTNING 860389180 05/23/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definition[...]

  • Page 7

    MACHINE OPERATIONS LIGHTNING 86039180 05/23/07 3-1 Your machine is shipped ready for your operation, with exception of fuel cylinder. For haza rd and safety issues, the cylinders are sent with no fuel. Prior to operation have your cylinder filled at a reputable propane dealer. The fuel cylinder supplied with this machine is a DOT 4E240 propane cyli[...]

  • Page 8

    MACHINE OPERATIONS LIGHTNING 86039180 05/23/07 3-2 STARTING PROCEDURES Stripper: This machine is only as fast as you allow it to be. It is imperative that you keep the floor wet with stripping solution while stri pping a nd remove the sludge quickly and completely. Rinsing t horoughly before re-coating with se al er or floor finish. 1. Clear all ar[...]

  • Page 9

    MACHINE OPERATIONS LIGHTNING 86039180 05/23/07 3-3 PROPANE FUEL SYSTEM Adjustments and repairs to the propane fuel system can only be made by proper ly trained and certified Service Technicia ns. Improper adjustments will cause increased toxic emissions of carbon monoxide and may result in carbon monoxide poisoning. CHANGING OIL The manufacturer re[...]

  • Page 10

    MAINTENANCE LIGHTNING 86039180 05/23/07 4-1 Before attempting any maintenance proced ure s on the machine, close the serv ice valve on the fuel tank and stop the engine. Repairs and adjustments to the fuel system must be made by an authorized, properly trained service technician. To keep the machine in good working condition, simply follow the dail[...]

  • Page 11

    MAINTENANCE LIGHTNING 86039180 05/23/07 4-2 INSTALLING OR REMOVING PAD DRIVER OR PADS Consult an authorized dist ributo r to assist you in selecting the correct pad for your specific nee ds. Pad driver installation: 1. Tip machine on the right side (dip stick down). 2. Place pad driver on drive shaft and spi n pad driver clockwise to install. Pad R[...]

  • Page 12

    MACHINE TROUBLESHOOTING LIGHTNING 86039180 05/23/07 4-3 PROBLEM . CAUSE SOLUTION Will not start No fuel or dirt in fuel line See engine owners manua l for servicing. Blown head gasket NOTE: ONLY prope rly tra ined service technicians Engine overload Should adjust or repair fuel system. Dirty air cleaner Faulty spark plug Fuel system out of adjustme[...]

  • Page 13

    MACHINE TROUBLESHOOTING LIGHTNING 86039180 05/23/07 4- 4 PROBLEM . CAUSE SOLUTION Excess vibration Bolts loose on engine or deck Tighten all bolts Pad not centered or damaged pad Center or replace pad Incorrect oil level Check and adjust oil level Engine overload See engine owners manu a l for servicing. Dirty filter See engine owners manua l for s[...]

  • Page 14

    21” DECK GROUP LIGHTNING 86039180 05/23/07 5-1 1 2 3 4 5 (4) 6A 6B 7A 7B 7C 8 9A 9B 10 11 12 13 15 16 17 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28[...]

  • Page 15

    21” DECK PARTS LIST LIGHTNING 86039180 05 /23/07 5- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 N/A ref ENGINE OWNER’S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 86261970 07039 1 BATTERY BOX 6B 86261880 07068 [...]

  • Page 16

    24” DECK GROUP LIGHTNING 86039180 05 / 23/07 5-3 1 2 3 4 5 (4) 6A 6B 7A 7B 7C 7D 8 9A 9B 9C 10 11 12 13 15 16A 16B 16C 17A 17B 17C 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28[...]

  • Page 17

    24” DECK PARTS LIST LIGHTNING 86039180 05 / 23/07 5- 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 N/A ref ENGINE OWNER’S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 86261970 07039 1 BATTERY BOX 6B 86261880 07068[...]

  • Page 18

    27” DECK GROUP LIGHTNING 86039180 05 / 23/07 5-5 1 2 3 4 5 (4) 6A 6B 7A 7B 7C 7D 8 9A 9B 9C 10 11 12 13 15 16A 16B 17A 17B 18 20 22 19A 19B 21 23 24 25A 25B 26 27 14 28[...]

  • Page 19

    27” DECK PARTS LIST LIGHTNING 86039180 05 / 23/07 5- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262870 07083 1 FM HANDLE 3 N/A ref ENGINE OWNER’S MANUAL Comes with literature 4 86262830 07129 1 KEY SWITCH 5 86263140 07089 1 PLASTIC HOLDER 6A 86261970 07039 1 BATTERY BOX 6B 86261880 07068[...]

  • Page 20

    30” STRIPPER GROUP LIGHTNING 86039180 05 / 23/07 5-7 1 2 3 4 5A 5B 6A 6B 6C 7 8 9 10 11 12 13A 13B 14 16 33 15 17 19 20 18A 18B 22 23 21 24 25 26 27A 27B 28 29 29 30 31 14 32 35 34 36 37 38[...]

  • Page 21

    30” STRIPPER PARTS LIST LIGHTNING 86039180 05 / 23/07 5- 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262580 07093 1 FOAM HAND GRIPS 2 86262570 07083 1 FM HANDLE 3 86233140 07089 1 PLASTIC HOLDER 4 86262830 07129 1 KEY SWITCH 5A 86261970 07039 1 BATTERY BOX 5B 86261880 07068 1 6” KEY SWITCH BRACKET 6A 86263030 07066 1 ONAN [...]

  • Page 22

    KAWASAKI FUEL LOAD BLOCK LIGHTNING 86039180 05 / 23/07 5-9 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86262270 07134 1 CARBURETOR ASSEMBLY 2 86262620 07103 1 FUEL LOAD BLOCK 3 86263340 07156 1 RUBBER CAP ¼ 4 86262790 07135 1 INSULATOR 5 86263510 07007 1 VACUUM TEE 6 86262650 07132 1 GASKET AIR FILTER 7 86263420 07155 1 STUD M-6 [...]

  • Page 23

    KAWASAKI WIRING DIAGRAM LIGHTNING 86039180 05 / 23/07 5-1 0 + - 12 V BATTERY STARTER CHARGING SYSTEM M KEY SWITCH ALT STATOR FUEL LOCKOFF HOUR METER LOW OIL PRESSURE CUTOFF SWITC H (NO) B Y -PASS DIODE A - 3 A - 1 A - 2 A - 1 A - 3 A - 2 ENGINE HARNESS CONNECTOR NOTE: RED WIRE CONNECTS TO LEFT SIDE OF SWITCH. ALL OTHER WIRES CONNECT TO RIGHT SIDE O[...]

  • Page 24

    KAWASAKI FUEL SYSTEM LIGHTNING 86039180 05 / 23/07 5-11 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86263270 07012 1 QUICK COUPLER 2 86262900 07006 1 LP HOSE TO TANK 3 86262530 07009 1 FITTING ¼ X 90 STREET ELBOW 4 86262760 07003 1 HOSE, VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010 1 FITTING 3/8 BARB X 3/8 MP 7 86263320 0711[...]

  • Page 25

    HONDA FUEL SYSTEM LIGHTNING 86039180 05 / 23/07 5-1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86263270 07012 1 QUICK COUPLER 2 86262900 07006 1 LP HOSE TO TANK 3 86262530 07009 1 FITTING ¼ X 90 STREET ELBOW 4 86262760 07003 3 HOSE, VAC 5 86262610 07004 1 FUEL HOSE 6 86262540 07010 1 FITTING 3/8 BARB X 3/8 MP 7 86263310 07064 [...]

  • Page 26

    KILL SWITCH ASSEMBLY LIGHTNING 86039180 05/23/07 5-13 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261930 07056 1 ARM & SPRINGS (2 EACH) 2 86263450 07050 1 SWICTH MICRO (KILL) NOTE: For engine information not listed in this Standard Parts List, refer to the appropriate Engine Parts Manual. 1 2[...]

  • Page 27

    CLUTCH AND SWIT CH ASSEMBLY LIGHTNING 86039180 05/23/07 5-1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261930 07056 1 ARM & SPRINGS (2 EACH) 2 86263440 07049 1 SWITCH (CLUTCH) 3 86262360 07047 1 CLUTCH SWITCH ASM. COMPLETE 4 86263350 07044 1 SPACER 5 86262460 07045 1 ELECTRIC CLUTCH 6 86262350 07043 1 CLUTCH ARM NOTE: For[...]

  • Page 28

    BELT CHART/NOTES LIGHTNING 86039180 05/23/07 5-15 PART NO. PRV NO. DESCRIPTION NOTES: 86262060 07052 BX34 BELT 86262070 07041 BX36 BELT 86262080 07020 BX38 BELT 86262090 07027 BX40 BELT 86262100 07021 BX41 BELT 86262110 07028 BX42 BELT 86262120 07069 BX43 BELT 86262130 07030 BX44 BELT 86262140 07031 BX45 BELT 86262150 07148 BX46 BELT 86262160 07091[...]