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Windsor 10027100 manual

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Table of contents for the manual

  • Page 1

    LIGHTNING BATTERY POWERED HIGH SPEED BURNISHER Operating Instructions (ENG) Bedienungsanleitung (GER) Read these instructions before operating the machine. Bitte lesen Sie diese A nleitungen, bevor Sie die Maschine in Gebrauch nehmen MODEL: L20 10027100 L20T 10027110 86038450 - AV 10/20/08 PRV NO. 98753[...]

  • Page 2

    MACHINE DATA LOG 86038450 04/12/07 2ENG YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ ____________ Phone Number: _________ _____________________________ ____________________________[...]

  • Page 3

    TABLE OF CONTENTS 86038450 04/12/07 3EN G Machine Da ta Log. ............................................... 2 Table of Co ntents ................................................. 3 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructions ............................... 2-1 Haza[...]

  • Page 4

    HOW TO USE THIS MANUAL 86038450 04/12/07 1-1ENG This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed dealers. When placing an [...]

  • Page 5

    86038450 04/12/07 2-1EN G IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, el ectric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as described in[...]

  • Page 6

    HAZARD INTENSITY LEVEL 86038450 04/12/07 2-2ENG The following symbols are use d throu ghout this guide as indicated in their de scri ptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WA[...]

  • Page 7

    COMPONENTS/CONTROLS 86038450 04/12/07 3-1 EN G 1. Hour Meter. Records machine use time. 2. Battery Condition Light. Indicates the charge condition of batteries. 3. Main Power Switch. Turns On and Off the machine. 4. Pad Pressure Meter. “Green Area” indicates correct pad pressure range. 5. Burnishing Head Switch. Raises and lowers burnishing hea[...]

  • Page 8

    MACHINE OPERATION 86038450 04/12/07 3-2ENG PRE-RUN MACH IN E INSPECTION 1. Disconnect the battery charger. (See battery charging procedure ). 2. Close the cover. 3. To raise the deck: Turn on the main power switch and press the burnishin g hea d switch. 4. Turn or install a new burnis hing pa d as needed. NOTE: Pad lock has left hand threads. To lo[...]

  • Page 9

    BATTERY INFORMATION 86038450 04/12/07 4-1EN G BATTERY MAIN TENANCE 1. When cleaning batteries use a solution o f baking soda and water. (Do n ot allow cl eaning fluid to enter inside battery cells.) 2. Keep a proper electrolyte level in battery cells. 3. Wipe down the battery tops at least once a week. If a cell should accidentally overflow, clean [...]

  • Page 10

    MAINTENANCE 86038450 04/12/07 4-2ENG WEEKLY MAINTENANCE 1. Use a hydrometer to check the condition of each battery cell. 2. Check battery cable clamps. Ensure clam ps a re tight on battery terminals. 3. Clean tops of batteries with a wet cloth and a solution of water and baking sod a. Wipe battery tops dry after cleaning. 4. Check pad lock for loo [...]

  • Page 11

    LUBRICATION & SERVICE SCHEDULE 86038450 04/12/07 4-3EN G The following symbols found througho ut the manual indicate items requiring lubrication: NOTES: SERVICE SCHEDULE MAINTENANCE DAILY MONTHLY Check batteries after cha rging; add water if necess ary * Check pad wear to prevent buildup of chemicals * Check pad driver system f or damage * Chec[...]

  • Page 12

    MACHINE TROUBLESHOOTING 86038450 04/12/07 4-4ENG PROBLEM CAUSE SOLUT ION No power to machine Poor Cable Connection Clean battery cable clamps of any corrosion and tighten. Test voltage at points G to B should be from 34 to 38 VDC. Faulty Main Power Switch With the main power switch turned on, test voltage at points D to B should be from 34 to 38 VD[...]

  • Page 13

    TROUBLESHOOTING. 86038450 04/12/07 4-5EN G PROBLEM CAUSE SOLUTION Drive controls cont. Faulty motor. Squeeze the control lever and test the voltage at U (wire #27 & 28). When the output voltage varies with the control lever but the motor does not respond and all the tests above have been done, replace the motor. Loose Connection. With main powe[...]