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Windsor 10086150 manual

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Table of contents for the manual

  • Page 1

    Operating Instructions (ENG) Carpet Extractor Model: VOYDU 10086130 VOYXDU 10086150 86292490-AB 01/23/09[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW 86292490 VOYAGER DUO 08/20/07 2 OVERVIEW The Voyager Duo is a battery powered carpet extrac tor intended for commercial use. The Voyager Duo applies a cleaning solution onto a carpeted floor, sweeps and scrubs the carpet with two counter-rotating brushes and then vacuums the soiled water back into the recovery tank. MODEL [...]

  • Page 3

    TABLE OF CONTENTS 86292490 VOYAGER DUO 11/15/08 3 Machine Data Log/ Overview . ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. .................................... 1-1 SAFETY Important Safety Instructions ............................ 2-1 Hazard Int[...]

  • Page 4

    HOW TO USE THIS MANUAL 86292490 VOYAGER DUO 08/20/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers.[...]

  • Page 5

    86292490 VOYAGER DUO 08/20/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric sho ck, or injury : Use only indoors. Do not use o utdoors or expose to rain. Use only as de[...]

  • Page 6

    HAZARD INTENSITY LEVEL 86292490 VOYAGER DUO 08/20/07 2-2 The following symbols are use d throu ghout this guide as indicated in their de scri ptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following defini[...]

  • Page 7

    SAFETY LABEL LOCATION 86292490 VOYAGER DUO 08/20/07 2-3 NOTE: These drawings indicate the location of safet y labels on the machine. If at any time the labels be com e illegible, promptly replace them. CAUTION BATTERY 86243830 (PRV NO. 500663) 86252520 (PRV NO. 80885) 86244300 (PRV NO. 500955) SOLUTION WAR NING PINCH CAUTIO N CAUTION FRONT PANEL 86[...]

  • Page 8

    NOTES: 86292490 VOYAGER DUO 08/20/07 2-4[...]

  • Page 9

    TECHNICAL SPECIFICATIONS - BASIC 86292490 VOYAGER DUO 08/20/07 3-1 ITEM DIMENSION/CAPACITY Nominal Power 1855 W Rated Voltage 36 Volts DC Rated Amperage 51.5 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall (600 mm x 400 mm x 420 mm) Propelling Motor .75 HP (560 W) Mass (GVW) 1042[...]

  • Page 10

    TECHNICAL SPECIFICATIONS - DELUXE 86294290 VOYAGER DUO 08/20/07 3-2 ITEM DIMENSION/CAPACITY Nominal Power 2002 W Rated Voltage 36 Volts DC Rated Amperage 56 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 23.5 in. x 15.5 in. x 16.5 in. tall (600 mm x 400 mm x 420 mm) Propelling Motor .75 HP (560 W) Mass (GVW) 1106 [...]

  • Page 11

    TECHNICAL SPECIFICATIONS 86292490 VOYAGER DUO 08/20/07 3-3 ITEM MEASURE Height 43 inches (1100 mm) Length 59 inches (1500 mm) Width 32 inches (800 mm) Width of scrub path 24 inches (600mm) The weighted root mean square a cceleration at the operator’s arms was measured to be bel ow 2.5m/ s 2 . This was a tri-axial, third-octave-band measurement ma[...]

  • Page 12

    HOW THIS MACHINE WORKS 86292490 VOYAGER DUO 08/20/07 3-4 The Machine is a battery powered, self-prop elled Carpet Maintainer and Carpet Extractor intended for commercial use. The machine is designed to maintain yo ur carpet using the Encapsulating Interim Carpet Cleaning Process. By using the Interim Carpet Maintainer in conjunction with Windsor Re[...]

  • Page 13

    COMPONENTS 86292490 VOYAGER DUO 08/20/07 3-5 1. Control Panel-Drive/Scrub 2. Front Cover 3. Solution Tank 4. Recovery Tank 5. Solut ion Fill Cover 6. Recovery Dome 7. Scrub Deck 8. Recovery Drain Hose 10 3 10 11 12 13 15 4 14 16 2 1 5 6 7 8 9 9. Solution Drain Hose 10. Vacuum Shoes 11. Chemical Tank “A” (Deluxe) 12. Chemical Tank “B” (Delux[...]

  • Page 14

    DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-6 1. Key Switch 2. Reverse Switch 3. Throttle Switches 4. Speed Control Knob 5. Battery Discharge Indicator 6. Hour Meter 7. E-Stop Button (Deluxe) 3 1 2 3 4 5 6[...]

  • Page 15

    DRIVE CONTROLS 86292490 VOYAGER DUO 08/20/07 3-7 1. KEY SWITCH Controls the power for machine functions. To turn the machine power on, rotate ke y clockwise. To turn the machine off, rotate key counterclockwise. 2. REVERSE BUTTON Controls the direction of travel of the vehicle. To travel in reverse, press the button an d press either of the throttl[...]

  • Page 16

    SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-8 1 2 3 1. Solution Pump Switch 3. Function Switch 2. Solution Pump Indicator[...]

  • Page 17

    SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-9 1. SOLUTION PUMP SWITCH Controls power to the spray pump. If the throttle is in neutral, or reverse control button is in reverse position, t he flow is automatically interrupted. This feature prevents application of solu tion without scrubbing it into carpet. 2. SOLUTION PUMP INDICATOR LIGHT The solu[...]

  • Page 18

    SCRUB CONTROLS 86292490 VOYAGER DUO 08/20/07 3-10 SCRUB DECK ROTARY SWITCH (DELUXE) Raises and lowers the scrub deck, and turns the scrub brush moto rs on and off, and control s the solution solen oids. For interim/pre-spray “A” mode, rotate the function knob to the “A” position. The “A” chemical will be drawn from its tank and delivere[...]

  • Page 19

    MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3 - 11 PRE-RUN MACH IN E INSPECTION Do a pre-run inspection to find possi ble problems that could cause poor perf ormance or lost time from breakdown. Follow the same pro cedure each time to avoid missing steps. NOTE: See maintenance section for pr e-run machine inspection che cklist items. STARTING M[...]

  • Page 20

    MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-12 FILLING SOLUTION TANK FOR SAFETY: Before le av ing or servicing machine; stop on level surfac e, turn off machine and remove key. 1. Turn the machine power off. 2. Remove the front cover and the solution fill lid. 3. Fill the solution tank with cl ean water. (See the Technical Specifications char[...]

  • Page 21

    MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-13 TO BEGIN SCRUBBI NG When operating the machine around people, pay close attention for unexpecte d movement. Use extra caution around children. 1. Turn machine powe r on. 2. Position rotary switch to the position matching the process to be preform ed, and the chemical that was added to the solutio[...]

  • Page 22

    MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 3-14 HOSE SOLUTION DRAIN EMPTYING AND CLEANING SOLU TION T ANK 1. Park the machine next to a floor drain. Drain hose is at the rear of the machine. 2. Turn the machine power off. 3. Remove the top of the hose from the barb mount and lower hose in direction of the drain. Do not stand in front of end of[...]

  • Page 23

    NOTES: 86292490 VOYAGER DUO 08/20/07 3-1 5[...]

  • Page 24

    MACHINE OPERATION 86292490 VOYAGER DUO 08/20/07 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary. * Check br ushes for pr oper installation . * Check for securely attache d drain h ose, plug and cap. Check that solut[...]

  • Page 25

    MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-2 1. Battery Connector 5. “Y” Tube 2. Battery Connector 6a. Recovery Hose - Basic 3. Batteries 6b. Recovery Hose - Deluxe 4. Prop Rod and Catch[...]

  • Page 26

    MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-3 BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the gre[...]

  • Page 27

    MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-4 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to chec k the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings im mediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng m ay not be accurate. Check t[...]

  • Page 28

    MAINTENANCE-BATTERIES 86292490 VOYAGER DUO 08/20/07 4-5 6. Replace the battery caps, and leave them in place while charging. 7. Unplug the machine conn ector from the battery. FOR SAFETY: When charging, conn ect the charger to the batteries before conne cting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. [...]

  • Page 29

    MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-6 1 2 4 3 1. Scrub Deck Lift Actuator 2. Scrub Brush Motor 3. Scrub Brushes 4. Retaining Clip[...]

  • Page 30

    MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-7 SCRUB HEAD The dual cylindrical scrub head is de sig ned to scrub chemical into the carpet. The two counter rotating brushes raise the pile of the carpet, giving it a lush groomed appearance. MAINTENANCE Scrub brushes should b e exchanged front to back every 50 hours to ensure even wear. Scru[...]

  • Page 31

    MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4- 8 Do not use a pressure washer to clean around the brush motors. Use tap pressure only . TO REPLACE SCRUB BRUS H MOTORS 1. With the scrub deck in the lowered positi on, remove the deck cover and disconne ct bru sh motor wiring connector from harness. 2. Remove the motor and end bracket assembl[...]

  • Page 32

    MAINTENANCE-SCRUB DECK 86292490 VOYAGER DUO 08/20/07 4-9 ACTUATOR SCRUB DEC K REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. Remove the front cover and raise recovery tank. 2. Disconnect electri cal conn ector. 3. Remove the clevis pin retaining the bott om of the[...]

  • Page 33

    MAINTENANCE-CIRCUIT PROTECTION 86292490 VOYAGER DUO 08/20/07 4-1 0 30 Amp. Protects the vacuum motor. 30 Amp. Protects the vacuum motor. 22 Amp. Protects the scrub bru sh motor. 25 Amp. Protects the propel mo tor. 3 Amp. Protects the machin e controls, pump and act uator 1. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event [...]

  • Page 34

    MAINTENANCE-SOLUTION STRA INER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-11 1. Pump 2. Solution Strainer 3. Solenoid Valves 4. Jets- Interim 5. Jets-Extraction 1 2 3 4 5[...]

  • Page 35

    MAINTENANCE-SOLUTION STRA INER & PUMP - BASIC 86292490 VOYAGER DUO 08/20/07 4-12 1. SOLUTION STRAINER The solution strainer is located on the front of the machine under the front cover. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris. Cl ean[...]

  • Page 36

    MAINTENANCE- SOLUTION STRA INER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-13 1. Pump 2. Solution Strainer 3. Solenoid Valves 4. Jets-Interim 5. Jets-Extraction 6. A-B Chemical Valve 7. Chemical Pump 4 5 2 1 3 6 7[...]

  • Page 37

    MAINTENANCE-SOLUTION STRA INER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-14 1. SOLUTION STRAINER The solution strainer is located und er th e recovery tank. The strainer protects the pump, solenoid valve and jets from debris. If there is little or no solution flow to the ground, check the strainer for debris. Clean the solutio n straine r[...]

  • Page 38

    MAINTENANCE SOLUTION STRAINER & PUMP - DELUXE 86292490 VOYAGER DUO 08/20/07 4-15 5. A-B CHEMICAL PUMP & CHEMI CAL PUMP 1. The chemical tank “A” h old s either encapsulating interim chemical or pre- spray chemical. Tanks should be clea ned weekly. Extra chemical should be store d usi ng the blank cap instead of the straw cap. 2. The chem[...]

  • Page 39

    NOTES: 86292490 VOYAGER DUO 08/20/07 4-16[...]

  • Page 40

    MAINTENANCE-DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-17 3 2 1 2 1. Drive Assembly 2. Grease Points 3. Drive Motor[...]

  • Page 41

    MAINTENANCE- DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 4-18 DRIVE MOTOR CARBON B RUSH REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only . FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machi ne. 2. Disconnect the elec[...]

  • Page 42

    MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-19 1 23 4 5 6 2 1. Vacuum Shoes 2. Vacuum Glides 3. Vacuum Shoe Retainer Knobs 4. “Y” Tube 5. Float Ball and Screen 6. Vacuum Motor[...]

  • Page 43

    MAINTENANCE-VACUUM 86292490 VOYAGER DUO 11/15/08 4-20 VACUUM SHOES The dual offset vacuum shoes are desig ned to extract soiled solution from the carpet. The plastic vacuum shoe glides minimi ze wear to flooring. MAINTENANCE The vacuum shoes sho uld be removed and clean ed daily to ensure maximum recovery. VACUUM SHOE REMOVAL 1. Unscrew retainer kn[...]

  • Page 44

    MAINTENANCE-VACUUM 86292490 VOYAGER DUO 08/20/07 4-21 TO REPAIR OR REPLACE VACU UM MOTOR(S) 1. Remove the front cover, drain the recov ery tank and disconnect the vacuum hose a s se mbly from the “Y” tube. 2. Raise the recovery tank and safely enga ge the prop rod latch. 3. Disconnect electrical connector from th e vacuum motor(s) and conn ecti[...]

  • Page 45

    MAINTENANCE-TRANSPORTING 86292490 VOYAGER DUO 08/20/07 4-22 PUSHING MACHINE The machine may be pushed for short distan ces at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machi ne may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect traction m otor before towing or pushing ma[...]

  • Page 46

    MACHINE-TROUBLESHOOTING 86292490 VOYAGER DUO 08/20/07 4-23 PROBLEM CAUSE SOLUTION Battery disconnected Check all battery cable con nections Battery cables corroded Clean connections No power to machine Faulty key switch Replace switch Low battery charge Charge batteries Machine turned on with propel trigger not in neutral position Allow pedal to re[...]

  • Page 47

    86292490 VOYAGER DUO 08/20/07 PARTS LIST[...]

  • Page 48

    BRUSH DECK 86292490 VOYAGER DUO 08/20/07 5-1[...]

  • Page 49

    BRUSH DECK 86292490 VOYAGER DUO 08/20/07 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86223780 70896 8 SCR, M4X8, SET, ISO4029,CP,BLK 2 86224170 730410 2 SHAFT, 6.2MM BRUSH DRIVE 3 86012800 - 2 SHAFT ASM, BRUSH END CAP 4 86012830 - 1 SHAFT ASM DRIVE 24” 5 86223520 67598 3 RING, 28MM INT SNAP PHOSPHATE 6 86223310 64116 1 PULLE[...]

  • Page 50

    BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-3 8 1 7 7 5 1 3 4 2 6[...]

  • Page 51

    BRUSH DECK ACTUATOR 86292490 VOYAGER DUO 08/20/07 5-4 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008670 80606 2 COTTER, 3/8” RING 2 86091930 141037 1 BRKT, ACTUATOR MOUNT 3 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS 4 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD 5 86010670 87029 2 WASHER, 5/16 FLAT SS 6 86011800 - 1 ACT[...]

  • Page 52

    BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07 5-5[...]

  • Page 53

    BRUSH DECK MOTOR 86292490 VOYAGER DUO 08/20/07 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273750 70011 6 SCR, 1/4-20 X 5/8 HHCS SS 2 86173340 87514 6 WASHER, SPLIT LOCK, 1/4 SS 3 86010630 87013 6 WASHER, 1/4 ID X 5/8 OD SS 4 86215880 140929 2 BRKT, MOTOR MOUNT 5 86222130 53275 1 MOTOR, 36VDC 6 86222290 57308 4 NUT, 5/16-18 [...]

  • Page 54

    BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-7 4 4 6 2 1 8 2 6 5 6 2 3 9[...]

  • Page 55

    BRUSH DECK MOUNTING 86292490 VOYAGER DUO 08/20/07 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86259420 87232 2 WASHER,THRUST .51IDX1ODB RO 2 86010670 87029 8 WASHER, 5/16 FLAT SS 3 86295600 - 1 BRKT, BRUSH DECK PIVOT, LEFT 4 86277130 70795 6 SCR, 5/16-18 X 1.00 CARRIAGE SS 5 86088110 730443 1 STRAP, SHROUD LATCH 6 86270830 570[...]

  • Page 56

    BRUSH DECK SHROUND 86292490 VOYAGER DUO 01/22/09 5-9 8 7 6 5 4 3 2 1 1 9[...]

  • Page 57

    BRUSH DECK SHROUD 86292490 VOYAGER DUO 08/20/07 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86161800 46-802531 1 LATCH, CONCEALED KEEPER 2 86273790 70016 2 SCR, 6-32 X 3/4 PPHMS 3 86274520 70233 1 SCR, #10 X 3/8 PH HI-LO PLT 4 86279190 87095 1 WASHER, #10 FLAT PLTD 5 86059910 270167 1 COVER, DECK 6 86012200 - 1 FOAM SPACER, S[...]

  • Page 58

    BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-11 12 15 13 17 11 10 9 8 6 3 4 5 2 1 16 4 14 7 18 12 4 19 5[...]

  • Page 59

    BRUSH DECK LIFT 86292490 VOYAGER DUO 10/23/08 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86290700 - 4 SCR, 5/16-18 X 1.0 FHCS SS 2 86228990 09153 4 BEARING, FL NGD,.314ID X .502OD 3 86259420 87232 4 WASHER, THRUST .51D X 1 ODBRO 4 86010670 87029 13 WASHER, 5/16 FLAT SS 5 86270830 57023 5 NUT, 5/16-18 HEX NYLOCK SS 6 86012900[...]

  • Page 60

    CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-13 4 9 2A 2B 1 3 5 6 8 7 10[...]

  • Page 61

    CONTROL HANDLE 86292490 VOYAGER DUO 08/20/07 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86277050 70782 4 SCR, 5/16-18 X 3/4 SHCS SS 2A 86238730 38307 1 HANDLE, LEFT 2B 86238740 38308 1 HANDLE, RIGHT 3 86240990 41431 2 HOUSING, BUTTON 4 86254920 730153 2 SPRING, COMP .24OD X 1.25X.018 5 86277070 70784 2 SCR, 4-40 X 5/8 PPHMS [...]

  • Page 62

    CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-15 1 1 2 4 5 6 9 10 11 12 13 5 16 17 14 15 3 8 18 7[...]

  • Page 63

    CONTROL PANEL - LOWER - BASIC 86292490 VOYAGER DUO 12/08/07 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 2 86008900 80845 3 BOOT, SEAL-PUSH BTN 7/16-28 3 86237900 35278 3 GASKET, .125T X .37W X 23L 4 86005530 54154 1 METER, 12-48 VDC LED HOUR 5 86255900 73538 4 STANDOFF, 6-32 X 5/8 HE[...]

  • Page 64

    CONTROL PANEL – LOWER – DELUXE 86292490 VOYAGER DUO 08/20/07 5-17 4 16 17 18 1 2 1 3 5 6 14 6 15 8 7 10 9 11 12 13[...]

  • Page 65

    CONTROL PANEL - LOWER - DELUXE 86292490 VOYAGER DUO 10/02/07 5-18 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 2 86008900 80845 3 BOOT, SEAL-PUSH BTN 7/16-28 3 86237900 35278 3 GASKET, .125T X .37W X 23L 4 86250160 66321 1 PLUG, .875” 5 86005530 54154 1 METER, 12-48 VDC LED HOUR 6 862559[...]

  • Page 66

    CONTROL PANEL - UPPER - BASIC 86292490 VOYAGER DUO 08/20/07 5-19 6 5 4 2 10 1 7 9 8 3[...]

  • Page 67

    CONTROL PANEL - UPPER - BASIC 86292490 VOYAGER DUO 08/20/07 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006310 66335 1 POTENTIOMETER, 50K OHMS 2 86251360 67166 2 RELAY, 36VDC 100A 3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 86012670 - 1 METER, BATTERY, PG TRUE CHG 5 86255900 73538 2 STANDOFF, 6-32 X 5/8 HEX NYL 6 8601469[...]

  • Page 68

    CONTROL PANEL – UPPER - DELUXE 86292490 VOYAGER DUO 12/08/07 5-21 11 10 1 2 3 4 5 6 7 8 9 5 12 13[...]

  • Page 69

    CONTROL PANEL - UPPER - DELUXE 86292490 VOYAGER DUO 12/03/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006310 66335 1 POTENTIOMETER, 50K OHMS 2 86251360 67166 2 RELAY, 36VDC 100A 3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 86012670 - 1 METER, BTRY, PG TRUE CHRG 5 86255900 73538 6 STANDOFF, 6-32 X 5/8 HEX NYL 6 86014690[...]

  • Page 70

    CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 08/20/07 5-23 4 3 1 2[...]

  • Page 71

    CONTROL PANEL MOUNTING 86292490 VOYAGER DUO 10/15/07 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276290 70626 7 SCR, #10 X 3/4 PPHST HI-LO BLK 2 86294250 - 7 WASHER, .19 ID X .5 X .09TK BLK 3 86072110 141056 1 BRKT, BACK, CONTROL PANEL 4 86274290 70162 2 SCR, 10-32 X 3/8 PPHMS SS[...]

  • Page 72

    COVER - FRONT 86292490 VOYAGER DUO 08/20/07 5-25 1 2 3 4 5 6 7 8[...]

  • Page 73

    COVER - FRONT 86292490 VOYAGER DUO 08/20/07 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271870 57290 4 NUT, 1/4-20 HEX NYLCK THIN SS 2 86010630 87013 4 WASHER, 1/4ID X 5/8 OD SS 3 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS 4 86290740 - 2 BRKT, FRONT LATCH 5 86278390 73866 2 SPACER, 1/2O DX.219IDX1/2 NYLO 6 86006830 70386 2 S[...]

  • Page 74

    DECAL 86292490 VOYAGER DUO 08/20/07 5-27 1 2 7 6 3 5 4[...]

  • Page 75

    DECAL 86292490 VOYAGER DUO 08/20/07 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86013290 - 1 LABEL, BASIC CONTROL 2 86013310 - 1 LABEL, EXTRACTORS, BREAKERS 3 86013650 - 1 LABEL, VOYAGER, LEFT 4 86013660 - 1 LABEL, VOYAGER, RIGHT 5 86004970 50990 1 LABEL, WINDSOR LOGO DOMED 6 86013330 - 1 LABEL, SOL FILL, 30 GAL 7 86014330 - [...]

  • Page 76

    FRAME - LOWER 86292490 VOYAGER DUO 08/20/07 5-29 6 5 2 1 3 4[...]

  • Page 77

    FRAME - LOWER 86292490 VOYAGER DUO 08/20/07 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS 2 86293740 - 2 CASTER, 4” SWIVEL, 300# CPCTY 3 86091890 141022 1 BRKT, FRAME, CASTER MNT 4 86092550 34468 1 FRAME, TRANSAXLE MTG 5 86271840 57285 8 NUT, 5/16-18 HEX NYLCK THIN SS 6 86010670 870[...]

  • Page 78

    FRAME - UPPER 86292490 VOYAGER DUO 08/20/07 5-31 1 1 3 2 6 3 4 5 1 1[...]

  • Page 79

    FRAME - UPPER 86292490 VOYAGER DUO 08/20/07 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 4 SCR 5/16-18 X 3/4 HHCS SS 2 86276490 70670 5 SCR, 5/16-18 X 5/8 HHCS SS 3 86010670 87029 7 WASHER, 5/16 FLAT SS 4 86012890 - 1 WELDMENT, FRAME MAIN 5 86277460 70847 2 SCR, 5/16-18 X 5/8 BSHCS SS 6 86279630 87212 2 WASHER, [...]

  • Page 80

    RECOVERY TANK 86292490 VOYAGER DUO 12/12/08 5 - 33 9 19 21 10 12 8 7 6 4 3 2 1 13 14 15 18 17 15 10 23 17 16 -A- -A- 11 10 24 21 19 25 20[...]

  • Page 81

    RECOVERY TANK 86292490 VOYAGER DUO 05/14/08 5-34 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86274220 70134 1 SCR, 6-32 X 5/8 PPHMS SS 2 86003340 28062 1 DOME, 13 X 11 3 86246080 51368 1 LANYARD, 18.0 W/LOOP & EYE 4 86014810 - 1 NUT, 6-32 ACORN SS 5 86004010 35274 1 GASKET, DOME EDGE 6 86199840 090-12A 1 FLOAT SCREEN CAGE ASSY[...]

  • Page 82

    RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-35 4 3 5 2 7 12 1 17 16 6 13 7 14 15 9 8 8 9 6 10 11 18 19[...]

  • Page 83

    RECOVERY TANK HANDLE - BASIC 86292490 VOYAGER DUO 08/20/07 5-36 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217470 270800 1 COVER, ACCESSORY PORT 2 86290950 - 1 ASSEMBLY, BRKT, FRONT, LEFT 3 86226740 73215 4 SPACER, 3/8 X .265 X 1/4 NYL 4 86277640 70893 4 SCR, 1/4-20 X 3/4 PTHMS SS 5 86290730 - 2 LATCH, FRONT COVER 6 86010630 87[...]

  • Page 84

    RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-37[...]

  • Page 85

    RECOVERY TANK HANDLE - DELUXE 86292490 VOYAGER DUO 04/03/08 5-38 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86224770 739989 1 SPRING, TORSION 2 86279170 87093 1 WASHER, #10 X 1.0 FLAT 3 86295160 - 1 GASKET, ACSY PORT COVER 4 86010650 87018 3 WASHER, #10 X 9/16 OD 5 86290850 - 1 SCR, M5 X 25 HHMS SS 6 86008650 80604 2 COTTER, 1/4&[...]

  • Page 86

    SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-39 10 5 7 6 11 4 3 2 1 13 12 9 8 14[...]

  • Page 87

    SOLUTION – CHEMICAL TANKS - DELUXE 86292490 VOYAGER DUO 08/20/07 5-40 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86295330 - 1 CAP, DISPENSING, 9.50 TUBE 2 86295280 - 2 CAP, STORAGE 3 86295310 - 1 CAP, DISPENSING, 6.50 TUBE 4 86236590 34448 2 FOOT FILTER 5 86088710 75495 1 TANK, EXTRACT CHEMICAL 6 86274400 70194 4 SCR, 1/4-20 X [...]

  • Page 88

    SOLUTION PUMP 86292490 VOYAGER DUO 01/22/09 5-41 7 24 26 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 7 21 22 23 24 25 24 24 24 27 18 20 13 12 11 10 9 25 28 29 30 31 DELUXE PUMP BASIC PUMP 25 24 24 4[...]

  • Page 89

    SOLUTION PUMP 86292490 VOYAGER DUO 10/08/08 5-42 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86006580 70085 1 SCR, 1/4-20 X 1/2 PPHMS SS DL 2 86292230 - 1 COVER, PUMP 3 86012690 - 1 BRKT, PUMP MTG 4 86240500 40095 1 HOSEBARB, 1/4MPT X 3/8 90D NYL 5 86010670 87029 2 WASHER, 5/16 FLAT SS 6 86276490 70670 2 SCR, 5/16-18 X 5/8 HHCS SS[...]

  • Page 90

    SOLUTION – CHEMICAL PUMP - DELUXE 86292490 VOYAGER DUO 10/20/07 5-43 1 2 11 10 3 5 7 12 4 6 8 9 -A- 13 14 13 -A- -B- -C- -C- -B- 9 17 15 16[...]

  • Page 91

    SOLUTION – CHEMICAL PUMP – DELUXE 86292490 VOYAGER DUO 10/20/07 5-44 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86010670 87029 2 WASHER, 5/16 FLAT SS 2 86276490 70670 2 SCR, 5/16-18 X 5/8 HHCS SS 3 86295370 - 1 CLAMP, 1-1/4 P CUSHIONED 4 86270830 57023 1 NUT, 5/16-18 HEX NYLOCK SS 5 86293710 - 1 PUMP, CHEMICAL, 85 PSI 6 86274[...]

  • Page 92

    SOLUTION – CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-45 -A- 1 2 4 3 6 8 5 -A- 12 11 10 9 8 7[...]

  • Page 93

    SOLUTION - CHEMICAL VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-46 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273980 70066 4 SCR, 10-32 X 3/4 PPHMS SS 2 86010650 87018 8 WASHER, #10 X 9/16 OD 3 86293950 - 1 SWITCH, PRESSURE 4 86295650 - 1 CROSS, 1/8 NPT 5 86013030 - 2 VALVE, 36VDC SOLENOID, 1/8FPT 6 86197750 78161 2 TEE, 1/[...]

  • Page 94

    SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-47 26 21 24 23 22 18 13 23 19 20 19 17 11 13 11 12 16 25 16 11 27 31 16 15 13 14 13 11 10 9 8 7 6 5 4 3 3 2 1 23 19 30 21 26 29 23 27 13 11 31 28 11 DELUXE[...]

  • Page 95

    SOLUTION TANK 86292490 VOYAGER DUO 04/11/08 5-48 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86011820 - 1 GASKET, INLET CAP 2 86011810 - 1 RETAINER, INLET CAP 3 86290370 - 2 WASHER D, .346 ID X .105T 4 86276760 70724 1 SCR, 5/16-18 X 1.25 BSHCS SS 5 86006860 70403 2 SCR, #10 X 1/2 PPHST TYPE B SS 6 86010650 87018 2 WASHER, #10 X 9[...]

  • Page 96

    SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-49 1 15 14 2 12 11 13 5 4 -B- 3 7 6 -A- -B- -A- 8 9 10 8[...]

  • Page 97

    SPRAY JETS 86292490 VOYAGER DUO 08/20/07 5-50 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86197640 40064 4 HOSEBARB, 1/8” FPT X 1/4" 2 86233090 20016 6 CLAMP, 1/4 ID HOSE 3 86227200 04007 1 ADPTR 1/8MPTX1/8FPT BS AD 4 86197750 78161 2 TEE, 1/8 NPT STREET RUN 5 86240610 44104 2 HOSEBARB, 1/ 8MPT X 1/4H 90D 6 86013200 - 2 JET[...]

  • Page 98

    SPRAY JET VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-51[...]

  • Page 99

    SPRAY JETS VALVES - BASIC 86292490 VOYAGER DUO 08/20/07 5-52 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 2 WASHER, 5/16 FLAT SS 3 86014250 - 1 ORIFICE, .052 ID, .281 OD 4 86197520 40011 3 HOSEBARB, 1/8MPT X 1/4 DL 5 86013030 - 2 VALVE, 36VDC SOLENOID, 1/8 FPT 6 86197400 [...]

  • Page 100

    SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-53 6 5 11 3 4 6 2 1 10 7 8 10 12 14 13 9 15 10 5 3[...]

  • Page 101

    SPRAY JET VALVES - DELUXE 86292490 VOYAGER DUO 08/20/07 5-54 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86270830 57023 2 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 2 WASHER, 5/16 FLAT SS 3 86197400 31022 2 ELBOW, 1/8NPT STREET 4 86013030 - 2 VALVE, 36VDC SOLENOID, 1/8 FPT 5 86197750 78161 2 TEE, 1/8 NPT STREET RUN 6 86197520 400[...]

  • Page 102

    WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 08/20/07 5-55 14 15 9 11 8 13 12 10 7 6 5 4 3 2 1[...]

  • Page 103

    WHEEL AND DRIVE ASSEMBLY 86292490 VOYAGER DUO 12/18/08 5-56 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 2 SCR, 5/16-18 X 3/4 HHCS SS 2 86279130 87083 2 WASHER, 5/16 SPLIT LOCK PLTD 3 86279210 87102 2 WASHER, 5/16 ID X 1/-1/4 OD 4 86226060 89280 2 WHEEL, 9 X 1.6, 1.0 IN BORE 5 86277130 70795 3 SCR, 5/16-18 X 1.00 CAR[...]

  • Page 104

    VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-57 19 18 17 16 4 3 7 6 9 8 13 12 15 14 12 5 11 2 10 17 18 20 1 19[...]

  • Page 105

    VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-58 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86219150 39739 1 HOSE ASM, 1.5 BLK VAC X 30” 2 86071990 141027 1 BRKT, VAC LIFT, RGT, OUTER 3 86276650 70707 2 SCR, 5/16-18 X 1.5 BSHCS SS 4 86219690 48080 2 KNOB, 1.5 OD X 5/16-18 5 86296540 - 2 VAC SHOE 13 IN W/WIPER 6 86003010 27759 1 C[...]

  • Page 106

    VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-59 14 10 11 12 13 15 8 9 1 7 6 5 4 3 2[...]

  • Page 107

    VACUUM SHOE 86292490 VOYAGER DUO 11/15/08 5-60 * SEE SERIAL NUMBER PAGE NOTE: Two vacu um shoe assemblies per ma chine. REF PART NO. PRV NO. QTY DESCRI PTION SERIAL NO. FROM NOTES: 1 86006580 70085 10 SCR, 1/4-20 X 1/2 PPHMS SS 2 86075450 27246 1 COVER, VAC SHOE 3 86237910 35279 1 GASKET, VAC SHOE OUTER 4 86237920 35280 1 GASKET, 5.0 OD X 2.0 ID X [...]

  • Page 108

    VACUUM - BASIC 86292490 VOYAGER DUO 11/15/08 5-61 17 8 20 25 24 23 22 8 14 16 15 14 17 13 12 9 10 8 7 6 5 4 3 2 1 8 20 26 18 21 28 27 11 29 29 3 19[...]

  • Page 109

    VACUUM - BASIC 86292490 VOYAGER DUO 11/15/08 5-62 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276720 70718 6 SCR, 1/4-20 X 4.25 HHCS PLTD 2 86010780 87162 6 WSHR, 1/4 SPLIT LOCK PLTD 3 86010630 87013 12 WSHR, 1/4 ID X 5/8 OD SS 4 86258480 53177 2 VAC MTR, 36VDC 5.7 3STAGE TD - 86135310 140686 - BRUSH SET 24/36V VDC 5 86011760 - [...]

  • Page 110

    VACUUM - DELUXE 86292490 VOYAGER DUO 11/15/08 5-63[...]

  • Page 111

    VACUUM - DELUXE 86292490 VOYAGER DUO 11/15/08 5-64 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86273810 70018 6 SCR, 1/4-20 X 1 HHCS SS 2 86010780 87162 6 WASHER, 1/4 SPLIT LOCK PLTD 3 86010630 87013 12 WASHER, 1/4 ID X 5/8 OD SS 4 86258480 53177 2 VAC MOTOR, 36V 5.7 3ST TD - 86135310 140686 - BRUSH SET 24/36V VDC 5 86011760 - 6 S[...]

  • Page 112

    WIRING - BATTERY 86292490 VOYAGER DUO 11/15/08 5-65 5 18 19 20 1A 1B 11 13 16 15 14 9 10 8 7 6 4 3 2 A A 1C 12 17 11 21[...]

  • Page 113

    WIRING-BATTERY 86292490 VOYAGER DUO 11/15/08 5-4 5-66 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86228410 10023 3 BATTERY, 12V, 205AH 1B 86283410 10030 3 BATTERY, 12V, 225AH 1C 86228430 10032 3 BATTERY, 12V AGM 198AH 2 86088800 78945 1 TRAY, BATTERY LINER 3 86229740 140417 2 BLOCK, 3.0 X 3.5 X 4.0 4 86275870 70556 2 SCR, 1/4-20 [...]

  • Page 114

    WIRING - CONTROL PANEL - BASIC 86292490 VOYAGER DUO 01/23/09 5-67 1 7 6 12 1 E-STOP 20/RED INDICATES OPTIONAL EQUIPMENT 1/YLW 38/YLW 33/PUR 2 1 26/RED 27/RED 28/RED 25/RED 1 2 24/WHT- BLU 22/BLK VACUUM 30A 26/RED 21/RED 4 20/BLK 31/BRN 32/BRN 30/BRN 29/BRN 30/BRN 32/BRN 4 3 / L T - B L U 3 5 / W H T 50/PNK 49/PNK 37/RED 40/BLK 36/WH T 38/YLW 34/YLW[...]

  • Page 115

    WIRING-CONTROL PANEL-BASIC 86292490 VOYAGER DUO 11/15/08 5-68 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261210 29204 4 DIODE ASM, 76008 X 76008 2 86003410 29215 3 DIODE ASM, 76075 X 76075 3 86013210 - 1 HARNESS BASIC EXTRACTOR PANEL 4 86013750 - 1 HARNESS BASIC VAC, EXT.[...]

  • Page 116

    WIRING-CONTROL PANEL-DELUXE 86292490 VOYAGER DUO 01/23/09 5-69[...]

  • Page 117

    WIRING-CONTROL PANEL-DELUXE 86292490 VOYAGER DUO 11/15/08 5-70 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86261210 29204 4 DIODE ASM, 76008 X 76008 2 86003410 29215 3 DIODE ASM, 76075 X 76075 3 86013210 - 1 HARNESS BASIC EXTRACTOR PANEL 4 86295170 - 1 HARNESS, DELUXE EXTRACT PANEL[...]

  • Page 118

    WIRING-MAIN HARNESS-BASIC 86292490 VOYAGER DUO 11/15/08 5-71[...]

  • Page 119

    WIRING-MAIN HARNESS-DELUXE 86292490 VOYAGER DUO 01/23/09 5-72[...]

  • Page 120

    WIRING DIAGRAM – BASIC 86292490 VOYAGER DUO 01/23/09 5-73[...]

  • Page 121

    WIRING DIAGRAM – DELUXE 86292490 VOYAGER DUO 01/23/09 5-74[...]

  • Page 122

    HOSE DIAGRAM - BASIC 86292490 VOYAGER DUO 01/22/09 5-75 SOLUTION TANK BYPASS VALVE ORIFICE RESTRICTOR SOLUTION PUMP STRAINER FILTER ACCESSORY PORT SPRAY IN INTERIM "A" MODE AND SPRAY IN EXTRACT "B" MODE SPRAY IN EXTRACT "B" M ODE JETS 86290870 (10") 86290860 (51") PRV NO. 39735 PRV NO. 39735 86280760 (6"[...]

  • Page 123

    HOSE DIAGRAM – DELUXE 86292490 VOYAGER DUO 11/15/08 5-76[...]

  • Page 124

    SUGGESTED SPARE PARTS 86292490 VOYAGER DUO 11/15/08 5-77 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86002000 14717 BREAKER, 3 AMP 86001920 14607 BREAKER, 25A VDC CIRCUIT 86001910 14606 BREAKER, 30A 50VDC CIRCUIT 86230680 12532 BRUSH, EXTRACTOR 24 86251360 67166 RELAY, 36VDC 100A 86007190 72161 SWITCH KEY DPST 86014690 - SWITCH, ROTARY CAM,[...]

  • Page 125

    86292490 VOYAGER DUO 08/20/07 6-1 OPTIONS[...]

  • Page 126

    BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-2 1 2 3 4 5 2 7 8 9 10 11 12 13 14 1 16 2 20 21 1 1 8 6 3 18 17 15 13 1 LATCH LINKAGE ASEMB L BATTERY CART LATCH ASEMBLY BATTERY CART 19 16 6 22[...]

  • Page 127

    BATTERY CART 86292490 VOYAGER DUO 11/14/07 6-3 SREF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. NOTES: 1 86270830 57023 29 NUT, 5/16-18 HEX NYLOCK SS 2 86010670 87029 6 WASHER, 5/16 FLAT SS 3 86228840 09124 5 BEARING, FLANGED .314 ID X .502 OD 4 86259410 87206 1 WASHER, THRUST .51 ID X 1 OD X .063 5 86068490 140019 1 BRKT, TRAY CATCH 6 86259400 872[...]

  • Page 128

    BATTERY CART – LATC H AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-4 LATCH LINKAGE LATCH 10 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 17[...]

  • Page 129

    BATTERY CART- LATC H AND LATCH LINKAGE 86292490 VOYAGER DUO 11/14/07 6-5 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86008860 80808 1 PIN, CLEVIS 3/8 X 5.5 PLTD 2 86292870 - 1 BRKT, PEDAL, BATTERY CART 3 86292860 - 1 PEDAL, BATTERY CART 4 86008670 80606 2 COTTER, 3/8” RING 5 86292850 - 1 LINKAGE, LATCH, BATTERY CART 6 86249060 8[...]

  • Page 130

    BATTERY CART – TRAY 86292490 VOYAGER DUO 08/20/07 6-6 1 2 3 4 5 6[...]

  • Page 131

    BATTERY CART- TRAY 86292490 VOYAGER DUO 08/20/07 6-7 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86005810 57245 10 NUT, 1/4-20 HEX NYLOCK SS 2 86278150 70117 8 SHOULDER BOLT, 5/16 OD X 1.0 L 3 86281060 89265 8 WHEEL, BATTERY TRAY 4 86275870 70556 2 SCR, 1/4-20 X 1.5” PPHMS SS 5 86008760 80682 1 CONN, 175 DCS GRY W/O TERMS 6 8601[...]

  • Page 132

    BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-8 12 6 10 9 11 8 7 3 1 2 4 5 1 2[...]

  • Page 133

    BATTERY EXCHANGE OPTION 86292490 VOYAGER DUO 12/22/07 6-9 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86276780 70728 8 SCR, 5/16-18 X 3/4 HHCS SS 2 86010670 87029 8 WASHER, 5/16 FLAT SS 3 86290220 - 1 PLATE, OPTION, CART LATCH 4 86011300 - 1 GUIDE, BATTERY TRAY, RIGHT 5 86011280 - 1 GUIDE, BATTERY TRAY, LEFT 6 86278150 70117 2 SHO[...]

  • Page 134

    EMERGENCY STOP-OPTION 86292490 VOYAGER DUO 12/22/07 6-10 1[...]

  • Page 135

    EMERGENCY STOP - OPTION 86292490 VOYAGER DUO 12/22/07 6-11 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007180 72160 1 SWITCH, EMERGENCY STOP 2 86299300 88868 1 WIRE, 16” RED/18 STRIPX STRIP NOT SHOWN[...]

  • Page 136

    SERIAL NUMBERS 86292490 VOYAGER DUO 04/11/08 6-12 REF. NO. MODEL: SERIAL #: 1 VOYDU: 10086130000034 2 VOYXDU: 10086150000035 3 VOYDUX: 10086170000002 4 VOYXDUX: 10086190000004 5 VOYDU: 10086130000059 6 VOYXDU: 10086150000048[...]