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Windsor ADM8 10080170 manual

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Table of contents for the manual

  • Page 1

    Read these instructions bef ore operating the machine MODEL: ADM8 10080170 Operating Instructions 86038230 04/26/11 PRV NO. 98628 AD CARPET EXTRACTOR[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW ADMIRAL 86038230 1 Warranty Registration Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve y ou better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.aspx For customer assistance: 1-888-444[...]

  • Page 3

    TABLE OF CONTENTS ADMIRAL 86038230 2 Machine Data Log/ Overview . ............................... 1 Table of Co ntents ................................................. 2 HOW TO USE THIS MANUAL How to use this Manual. ....................................... 1-1 SAFETY Important Safety Instructions ............................... 2-1 Hazard Intensit[...]

  • Page 4

    HOW TO USE THIS MANUAL ADMIRAL 86038230 1-1 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed dealers. When placing an order[...]

  • Page 5

    SAFETY INSTRUCTIONS ADMIRAL 86038230 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outle[...]

  • Page 6

    ADMIRAL 86038230 2-2 IMPORTANTES MESURES DE SÉCURITÉ L’utilisation d’un appareil électri que demande certaines précautions: LIRE TOUTES LES INSTRUCTIONS AVANT DE FAI RE FONCTIONNER (CET APPAREIL). Pour réduire les risques d’incendie, de choc électrique ou de blessure: Cet appareil ne doit être connecter qu a des prises ayant une sortie[...]

  • Page 7

    HAZARD INTENSITY LEVEL ADMIRAL 86038230 2-3 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - [...]

  • Page 8

    DEGRÉS DE RISQUES EN CAS DE DANGER ADMIRAL 86038230 2-4 Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions : DEGRÉS DE RISQUES EN CAS DE DANGER Il existe trois degrés de risques iden tifiés par les termes signalétiques – AVERTISSEMENT et ATTENTION et POUR VOTRE SÉCURITÉ. Le degré de risque [...]

  • Page 9

    GROUNDING INSTRUCTIONS ADMIRAL 86038230 2-5 USING AN ADAPTOR GROUNDING CONNECTION Note: Adaptors are not a llowed in Canada. Outlet Tab for Grounding Outlet Box FIGURE C Grounded FIGURE A Adaptor Screw FIGURE B Adaptor Metal Screw Grounded Grounding Pin THIS PRODUCT IS FOR COMMERCI AL USE ONLY. ELECTRICAL: In the USA this machine operates on a stan[...]

  • Page 10

    TECHNICAL SPECIFICATIONS ADMIRAL 86038230 3-1 POWER TYPE ELECTRICAL: 115 V, 15 A, 60 HZ ELECTRIC VACUUM MOTOR: (1) –3 stage, 1 hp, 99 cfm (2.80 cubic meters/min.) Waterlift –117 ” (297 cm) BRUSH: (1) 15” (38.1 cm.) SOLUTION PUMP: 100 PSI, diaphragm style, internal bypass SOLUTION CAPACITY: 8 gallon s (3 0.3 ltr) RECOVERY CAPACITY : 8 gallon[...]

  • Page 11

    CONTROLS/COMPONENT LOCATIONS ADMIRAL 86038230 3-2 1. Main Handle. Used to pull and maneuver machine. 2. Handle Adjustment. Used to adjust height of handle. 3. Electrical Cord. 4. Solution Switch. Turns on pump. Continuous position (bottom) activates electro-valve to dispense solution to floor through jets. Intermittent position (up) requires operat[...]

  • Page 12

    CONTROLS/COMPONENT LOCATIONS ADMIRAL 86038230 3-3 1. Solution Accessory Tool Hookup. Used for various auxiliary cleaning t ools. 2. Vacuum Hose Door. Used to connect various auxiliary 1 ½ inch cleaning tool vacuum hoses. 3. Brush Height Adjustment. Used to regulate brush height from storage positio n to variou s carpet heights. 4. Recovery Tank. U[...]

  • Page 13

    CONTROLS/COMPONENT LOCATIONS ADMIRAL 86038230 3-4 1. Solution Intake Cover. 2. Vacuum Intake Cover. 3. Float Shut-Off. 4. Clean-Out Opening. 5. Pour Spout. 6. Lift Handle. 2 1 3 4 5 6 6[...]

  • Page 14

    FILLING OPERATIONS ADMIRAL 86038230 3-5 FILLING THE ADMIRAL NOTE: Use clean bucket of water to fill solution tank Do not put defoamer, solvents, spotter or prespray chemical s in the solution tank. Do not allow water to spill into vacuum motor inlet. Dry spillage from top of solution tank before replacing recovery tank. CHEMICALS Suitable Chemicals[...]

  • Page 15

    OPERATIONS ADMIRAL 86038230 3-6 Remove electrical co rd and literature from recovery tank. Fill solution tank (see filling instructions page 3-5). Adjust brush to proper setting. Note: For good operation the brush must skim the carpet. If circuit breaker trips raise brush to prevent damage to motor or ca rpet. Plug cord into grounded ou tlet. Note:[...]

  • Page 16

    OPERATIONS ADMIRAL 86038230 3-7 Select contin uou s setting to st art solution spray or select intermittent setting to enable use of trigger switches to sta rt solution spra y. The intermittent setting requires the operator to hold any one of the three trigger switches in the “on” positio n with the fingers, and is typically used in small areas[...]

  • Page 17

    CLEANING PROCEDURE ADMIRAL 86038230 3-8 Release intermittent trigger switches or turn off continuous setting on solution switch approximately 1 foot before en ding cleaning pass. Push down on handle to raise vacuum shoe and brush before moving to the next cleaning pass. Overlap brush contact area approximately 1inch. During operation, observe the f[...]

  • Page 18

    CLEANING PROCEDURE ADMIRAL 86038230 3-9 To speed drying, use a Windblo wer ™ fan. Empty recovery tank by releasing dump hose. Use a hose with cold water to clean out the recovery tank. Also drain solution tank after each use. STEP 7 STEP 8 After cleaning, turn off all controls, return brush to storage position and ca refully unplug machine. STEP [...]

  • Page 19

    ACCESSORY TOOL USAGE ADMIRAL 86038230 3-10 APRV NO. Turn on vacuum motor swit ch and set solution switch to intermittent position. Note: Be sure brush switch is in off position and brush is in storage position. Squeeze handle on accessory tool to begin cleaning. STEP 3 STEP 4 STEP 1 STEP 2 Use only one of the following acceptable accessory tools. H[...]

  • Page 20

    MAINTENANCE ADMIRAL 86038230 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY QUARTERLY Check machine for cord damage * Check recovery dome an d gasket for damage and cleanliness * Check brush – sho uld be clean with no lint or strings attached * Inspect vac shoe for blockage; remove fibers with coat hanger, etc. * Check hose s f or wear, blockag es[...]

  • Page 21

    MAINTENANCE ADMIRAL 86038230 4-2 PERIODIC MAINTENANCE Twice a month, flush a white vinegar sol ution (One quart vinegar to two gallons of water) or anti- browning solution (mixed as directe d) through the extractor. This will prev ent build-up of alkaline residue in the system. If spray jets become clog ged, remove the spray tips, wash them thoroug[...]

  • Page 22

    MAINTENANCE ADMIRAL 86038230 4-3 3 8 [9.5 mm] Carbon Brushes End Cap If armature commutator is gr oo ved, extre mely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center. Important: These brushes wear quicker as the length shortens due to increased heat. Spri ng inside brush housing will damage motor if[...]

  • Page 23

    MAINTENANCE ADMIRAL 86038230 4-4 Only qualified maintenance personne l ar e to perform the following repairs. Seul le personnel d'entretien qualif ié peut effectuer des répar ations. 86249420 PRV NO. 62759 86227350 PRV NO. 05016 BELT REPLACEMENT 1. Turn off all switches and unplug machine. 2. Remove recovery tank and brush. 3. Remove the (2)[...]

  • Page 24

    MAINTENANCE ADMIRAL 86038230 4- 5 Only qualified maintenance personne l ar e to perform the following repairs. Seul le personnel d'entretien qualif ié peut effectuer des répar ations. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug the machi ne. 2. Remove re covery tank. 3. Remove the (2) screws that fasten the so lution tank t[...]

  • Page 25

    WIRING DIAGRAM ADMIRAL 86038230 4-6 86268290 PRV NO. 88229 86268460 PRV NO. 88333 86268430 PRV NO. 88323 86238840 PRV NO. 41356 8638830 PRV NO. 41355 86238820 PRV NO . 41351 86266890 PRV NO. 88655 86266720 PRV NO. 880043[...]

  • Page 26

    TROUBLESHOOTING CHART ADMIRAL 86038230 4-7 PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker. Faulty switch. Call for service. No Power, Nothing Runs Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker. Faulty main vacuum switch. Call for service[...]

  • Page 27

    NOTES: ADMIRAL 86038230 4-8[...]

  • Page 28

    FRAME ASSEMBLY ADMIRAL 86038230 5-1 2 16 27 29 20 8 5 22 11 10 15 7 13 14 24 25 4 3 26 34 21 18 19 A 12 33 9 6 B 30 31 32 C 28 (SEE PG. 5-9) (SEE PG. 5-11)[...]

  • Page 29

    FRAME ASSEMBLY ADMIRAL 86038230 5- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 OPEN - - 2 86003620 34341 1 FRAME, CLP FAMILY 3 86004340 39528 1 HOSE ASM, 1.5 BLK VAC X 15.5 4 86001660 41236 2 HUBCAP, 5/8" SHAFT 5 86238820 41351 1 HARNESS, MAIN, CLP/ADM 6 86239610 41354 1 HINGE, TANK TO FRAME 7 86026150 53640 1 MOTOR ASM, BR[...]

  • Page 30

    BRUSH ASSEMBLY ADMIRAL 86038230 5-3 25 9 3 2 46 5 17 23 36 17 34 45 47 44 25 20 29 30 13 43 33 32 1 14 16 26 15 18 24 30 30 11 25 29 25 7 16 31 10 21 22 40 35 28 42 3 6 19 37 41 27 4 26 12 38 39 8[...]

  • Page 31

    BRUSH ASSEMBLY ADMIRAL 86038230 5- 4 REF PART NO. PART NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86000730 03110 1 AXLE, ROLLER 2 86227100 04084 1 ADAPTER, BRUSH BRG. 3 86000900 09019 2 BEARING, 1.125ODX.500IDX.375 4 86001100 11045 1 BELT, 180J6 MICRO-V 5 86001140 12514 1 BRUSH, 15L X 3.38OD 6 86001300 140343 1 BRKT, BRUSH PULLEY 7 86001310 14035[...]

  • Page 32

    PUMP ASSEMBLY ADMIRAL 86038230 5-5 3 4 13 10 16 6 5 11 15 19 18 1 20 7 16 8 21 17 9 2 14 12 25 26 23 28 24 26 D 20 (SEE PG. 5-11) 27[...]

  • Page 33

    PUMP ASSEMBLY ADMIRAL 86038230 5- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002470 22072 1 COUPLING, 1/4 ANCHOR W/1" HEX 2 86002480 22090 2 CONNECTOR, 1/8FPT X 1/4 TUBEQC 3 86003470 31072 1 ELBOW, SWIVEL, 1/4MPTX1/4TUBE 4 86003490 31074 1 ELBOW, SWIVEL, 3/8MPTX3/8TUBEQC 5 86004570 44067 2 JET BODY, MINI PROMAX BODY 6 86[...]

  • Page 34

    VACUUM SHOE ASSEMBLY ADMIRAL 86038230 5-7 4 7 13 3 10 7 5 6 11 8 2 1 12 11[...]

  • Page 35

    VACUUM SHOE ASSEMBLY ADMIRAL 86038230 5- 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86227350 05016 4 ARM, VAC SHOE PARALLEL 2 86234760 27674 1 COVER, ACCESSORY PORT 3 86005810 57245 4 NUT, 1/4-20 HEX NYLOCK SS 4 86006790 70351 2 SCR, 10-32 X 3/8 HHTR W/STAR 5 86275120 70360 4 SCR, 1/4-20 X.75 PPHMS PHIL 6 86006840 70390 4 SCR, [...]

  • Page 36

    CONTROL PANEL ASSEMBLY ADMIRAL 86038230 5-9 13 17 6 12 4 10 15 5 14 16 20 7 1 19 18 11 8 3 9 2 36 33 32 31 30 29 28 27 26 25 24 23 22 21 35 34 C (SEE PG. 5-1) 38 37 39 41 29 40 42 43 44 45 46[...]

  • Page 37

    CONTROL PANEL ASSEMBLY ADMIRAL 86038230 5-1 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86001240 14020 1 TERMINAL BLOCK, 115V (3-4-3) 2 86001980 14700 1 BREAKER, 15A 250VAC 50VDC 3 86230210 14832 1 BREAKER, 6A VDE CIRCUIT 4 86002010 14942 2 BOOT, 3/8 CIRCUIT BREAKER 5 86233240 20084 2 CLAMP, HANDLE LOCK 6 86234320 23679 1 CORD A[...]

  • Page 38

    SOLUTION TANK ASSEMBLY ADMIRAL 86038230 5-11 6 14* 27 16 5* 4 2 8 24* 17* 11 15 20 12B 7 3 13 16 10 1 9 19 18 A B D 7* (SEE PG. 5-1) (SEE PG. 5-5) 22* 21* 23* 18 26 25 28 16 27 29 30 31 32 12A 12 (SEE PG. 5-1)[...]

  • Page 39

    SOLUTION TANK ASSEMBLY ADMIRAL 86038230 5-1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86233140 20041 2 CLAMP, 2.0" WORM GEAR 2 86233150 20042 1 CLAMP, 3/8 HOSE (D-SLOT) 3 86003080 27809 1 COVER, VAC MOTOR 4 86003090 27810 1 COVER, BELT 5 86235500 31081 1 ELBOW, 3/8 MPT X 3/8 TUBE, PLASTIC 6 86003790 35175 2 GASKET, TANK T[...]

  • Page 40

    RECOVERY TANK ASSEMBLY ADMIRAL 86038230 5-13 16 11 7 E 9 2 6 17 13 8 4 15 5 12 E 18 10 1 14 12 3 1B 10B 11B 14B 12[...]

  • Page 41

    RECOVERY TANK ASSEMBLY ADMIRAL 86038230 5-1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86002400 20064 1 CLAMP, 2.0" WORM GEAR X .312 1000083447 1B 86002350 20002 1 CLAMP, 2.0” NYLON RATCHET 2 86233140 20041 1 CLAMP, 2.0" WORM GEAR 3 86008400 78499 1 TETJER, DRAIN PLUG 4 86003110 27816 2 COVER, REC. TANK 5 86235280 [...]

  • Page 42

    SUGGESTED SPARE PARTS ADMIRAL 86038230 5-15 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86001140 12514 BRUSH, 15L X 3.38OD WAS 12031 86001100 11045 BELT, 180J6 MICRO-V 86000900 09019 BEARING, 1. 125ODX.500IDX.375 86004570 44067 JET BODY, MINI PROMAX BODY 86241680 44073 JET, MINI PROMAX 8003 WAS 44072 86026390 65201 PUMP ASM, CLP/ADM 8602694[...]