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Windsor CMPSR 10070080 manual

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Table of contents for the manual

  • Page 1

    Operating Instructions (ENG) Read instructions before operating the machine. C 86290230 04/20/07 MODEL : CMPS 10070050 CMPSR 10070080 FROM SN: 1000170681[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW CMPS 86290230 02/22/07 2 YOUR DEALER Name: ________________ __________________________ __________________________ __________________________ ____ Address: __________________ __________________________ __________________________ _________________________ Phone Number: _________ _________________________ ____________________[...]

  • Page 3

    TABLE OF CONTENTS CMPS 86290230 04/20/07 3 Machine Data Log/Overview. ........................ 1 Table of Contents .......................................... 2 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. ................[...]

  • Page 4

    HOW TO USE THIS MANUAL CMPS 86290230 02/22/07 This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. When placi [...]

  • Page 5

    IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: ! WARNING: Connect to a properly grounded outlet . See Grounding Instructions[...]

  • Page 6

    HAZARD INTENSITY LEVEL CMPS 86290230 02/22/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: ! WA[...]

  • Page 7

    GROUNDING INSTRUCTIONS CMPS 86290230 02/22/07 2- 3 THIS PRODUCT IS FOR COMMERCIAL US E ONLY. ELECTRICAL: In the USA, this machine operates on a standard 15 amp 115V, 60 Hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause se[...]

  • Page 8

    SAFETY LABEL LOCATION CMPS 86290230 02/22/07 NOTE: These drawings indicate the location of safet y labels on the Compass ™ . If, at any time, the labels become illegible contact your Wind so r r epresentative for prompt re placem ent. WARN ING LABEL 86242230 PRV NO . 500009 2-4[...]

  • Page 9

    TECHNICAL SPECIFICATIONS CMPS 86290230 02/22/07 ITEM DIMENSION/CAPACITY Electrical 115V, 12A, 60HZ Electric Pump Motor 1/3hp, 1725rpm Solution Pump 500psi (34 bars), Axial plunger Electric Vacuum Motor 2stage, 1.25hp (2.80m 3 /min.) Waterlift 82 in. (208 cm) Solution Capacity 29 gallons (111L) Recovery Capacity 19 gallons (70L) Wheels - Front (2) -[...]

  • Page 10

    HOW THE MACHINE WORKS CMPS 86290230 02/22/07 3-2 The Compass ™ is a multi-functional cleaning machine intended for commercial use. The appliance applies chemical at low pressure and uses high pressure to clean with. Then the soiled water is vacuumed back into the recovery tank. The machine's primary systems are the clean water system, recove[...]

  • Page 11

    COMPONENTS CMPS 86290230 02/22/07 3- 3 1. Control Panel 2. Solution Tank 3. Solution Tank Lid 4. Solution Tank Drain Hose 5. Solution Tank Fill Hose 6. Recovery Tank 7. Recovery Tank Lid 8. Recovery Tank Drain Hose 9. Chemical Siphon Caps 10. Electrical Cord 11. High Pressure Hose Storage 12. Vac Hose Rack (Standard CMPSR only)[...]

  • Page 12

    CONTROLS CMPS 86290230 02/22/07 5 1 6 4 2 7 8 3 1. Solution Accessory Tool Hook-Up 2. Vacuum Accessory Tool Hook-Up 3. Pump Switch 4. Vacuum Switch 5. Chemical Selector and Metering Valve 6. Caster Lock 7. Vacuum Circuit Breaker 8. Pump Circuit Breaker 3-4[...]

  • Page 13

    CONTROLS CMPS 86290230 02/22/07 1. SOLUTION ACCESSORY TOOL H OOK-UP Used for various auxiliary-cleaning tools. 2. VACUUM ACCESSORY TOOL HOOK-U P To use accessory tool, remove hose from vac shoe and attach to accessory tool adaptor. 3. PUMP SWITCH Turns the pump On and Off. 4. VACUUM SWITCH Turns the vacuum motor On and Off. 3- 5 5. CHEMICAL SELECTO[...]

  • Page 14

    OPERATIONS CMPS 86290230 02/22/07 FILLING THE MACHINE Do not put defoamer, solvents spotter or prespray chemicals in the solution tank. 3-6 1. Always use gloves and eye protection. Never spray solution towards people. 2. To fill Use fill hose or po ur directly into solution tank. Use COLD WATER. Add 1 ½ oz of CompassRinse TM to each full solution [...]

  • Page 15

    OPERATIONS CMPS 86290230 02/22/07 3- 7 7. Use brush or grout tool for heavy soiled area s. 8. Turn Chemical off. Pr essure clean by rinsing surfaces at high pressu re. 9. Use Squeegee or Gulper tool to remove standing water. 10. Store and secure hoses and tools n eatl y. 11. Drain machine at proper dispo sal areas. Use pressure gun to rinse and cle[...]

  • Page 16

    OPERATIONS CMPS 86290230 02/22/07 3-8 Care must be exercised in the use of all chemicals. Chemicals are poisonous and can pose a health risk. Read and follow manfacturers instructions regarding dangers and correct usages. The internal parts of the pump used in the machine are suitable for use with most carpet cleaning chemicals. But they are suscep[...]

  • Page 17

    MAINTENANCE CMPS 86290230 02/22/07 4-1 1. Float Shut-Off 2. Strainer 3. Circuit Breakers 4. Vacuum Motor 5. Pump 6. Adjustable Unloader Valve[...]

  • Page 18

    MAINTENANCE CMPS 86290230 02/22/07 1. FLOAT SHUT-OFF The float shut-off is located inside th e recovery tank. The purpose of the float shut-off is to notify the user that the recovery tank is full. Remove daily and clean any debris for maximum airflow. 2. STRAINER The strainer is located on the lower right side between the front and rear wheels. Th[...]

  • Page 19

    MAINTENANCE CMPS 86290230 02/22/07 4. VACUUM MOTOR Vacuum Motor Carbon Brushes Replacement (Windsor) WARNING: The green ground wire must be attached for safe operation. See wiring diagram. (Refer to vacuum group in the parts sect ion of manual). End Cap 4- 3 ONLY QUALIFIED MAINTENA NCE PE RSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. VACUUM MOTOR R[...]

  • Page 20

    MAINTENANCE CMPS 86290230 02/22/07 5. PUMP 4-4 ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM THE FOLLOWING REPAIRS. SOLUTION PUMP REPLACEMENT 1. Turn off all switches and unplug machine. 2. Tilt machine back so bottom is exposed. 3. Remove the 6 screws that fasten the frame to the solution tank. 4. Remove the solution hoses from the fittings [...]

  • Page 21

    MAINTENANCE CMPS 86290230 02/22/07 4-5 PERIODIC MAINTENACE Twice a month, flush a white vinegar sol ution (one quart vinegar to two gallons of water) or anti- browning solution (mixed as directe d) through the machine. This will prevent build-up of alkaline residue in the system. If spray jets become clogge d, remove the spray tips, wash them thoro[...]

  • Page 22

    TROUBLESHOOTING CMPS 86290230 02/22/07 4- 6 PROBLEM CAUSE SOLUTION Dead electrical circuit Check building circuit breaker or fuse box. Faulty power cord Replace Loss of Power GFCI breaker is tripped Reset breaker on powe r cord Equipment not grounding Follow grounding instructions exa ctly Receptacle not grounded Contact an electri cian to check bu[...]

  • Page 23

    NOTES: CMPS 86290230 02/22/07 4- 7[...]

  • Page 24

    CONTROLS CMPS 86290230 02/22/07 5-1[...]

  • Page 25

    CONTROLS CMPS 86290230 02/22/07 5- 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86243990 500780 1 LABEL, COVER PANEL 2 86234690 270012 1 COVER, SWITCH PANEL 3 86270990 57090 2 NUT, 10-32 HEX NYLOCK SS 4 86258930 84187 1 VALVE, CHEMICAL METERING 5 86197390 31021 1 ELBOW, 1/4 NPT 45º STREET 6 86279560 87178 3 WASHER, 5/8 ID X 1.7 [...]

  • Page 26

    RECOVERY TANK CMPS 86290230 02/22/07 5-3 RECOVERY TANK CMPS 86290230 02/22/07 5-3[...]

  • Page 27

    RECOVERY TANK CMPS 86290230 02/22/07 5- 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86271830 57283 1 NUT, 3/8 NPT PLASTIC 2 86277040 70781 11 SCR, 5/16-18 X 1/2 HHCS SS NP 3 86010670 87029 11 WASHER, 5/16 FLAT SS 4 86070510 140659 2 BRKT, TANK MOUNT 5 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 90º DL 6 86070450 140651 1 BRKT, UTI[...]

  • Page 28

    SOLUTION TANK CMPS 86290230 02/22/07 5-5[...]

  • Page 29

    SOLUTION TANK CMPS 86290230 02/22/07 5- 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86290070 - 1 TANK, SOLUTION CMPS 2 86239680 41476 1 HOOK, HOSE STORAGE 3 86276600 70696 10 SCR, #10 X 3/4 PTHSMS SS 4 86243960 500777 1 LABEL, COMPASS LEFT 5 86275800 70546 6 SCR, 8 X 3/4 PFHT/S BLK ZINC 6 86226970 49-876215 1 ACCESS CO VER, CLEA[...]

  • Page 30

    VACUUM CMPS 86290230 02/22/07 27 10 9 11 16 18 12 13 24 4 23 25 15 26 14 GROUND 22 21 28 14 GROUND (26) 27 WIRE WIRE 20 19 5-7[...]

  • Page 31

    VACUUM CMPS 86290230 02/22/07 5- 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86237850 35268 2 GASKET, 5.0 OD X 1.75 ID X .38T 2 86092220 270010 1 COVER, VAC MOTOR 3 86238020 36234 1 GASKET, 5.0 OD X 3.1 ID X .75 4 86002390 20063 1 CLAMP, 1.75” WORM GE AR X .312 5 86282120 39582 1 HOSE, VAC EXHAUST X 9” 6 86093590 620004 1 PL[...]

  • Page 32

    WHEELS & FRAME CMPS 86290230 02/22/07 5-9[...]

  • Page 33

    WHEELS & FRAME CMPS 86290230 02/22/07 5-1 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 8620 2280 89252 2 WHEEL, 12” BLK CNTRD HUB 2 8627 1380 57196 2 NUT, 1/2 PUSH-ON DOME CAP 3 8601 0670 87029 18 WASHER, 5/16 FLAT SS 4 8627 7040 70781 10 SCR, 5/16-18 X 1/2 HHCS SS NP 5 86014710 - 1 FRAME, PUMP/WHEEL MNT 6 8627 6940 70758 8[...]

  • Page 34

    PUMP CMPS 86290230 04/20/07 6 10 12 4 2 1 3 9 7 8 16 15 13 14 17 18 19 11 13 5 5-11[...]

  • Page 35

    PUMP CMPS 86290230 04/20/07 5-1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE 2 86180220 11-800276 1 ELL, 3/8 BR 3 86290290 - 1 UNLOADER, PMPTC EVK-520-450 4 86197510 40010 1 HOSEBARB, 3/8MPT X 3/8 BR DL 5 86197540 40013 1 HOSEBARB, 3/8MPT X 1/2 DL NOT SHOWN 6 86282270 39631 1 HOSE, 1/2I[...]

  • Page 36

    PUMP CMPS 86290230 04/20/07 3 2 1 4 5 6 5-13[...]

  • Page 37

    PUMP CMPS 86290230 04/20/07 5-1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86014510 - 1 PUMP ASM, 500 PSI 120V CMPS COMPLETE ASSEMBLY 2 86004370 39547 1 HOSE ASM, 1.5 BLK VAC X 21 3 86002390 20063 1 CLAMP, 1.75 WORM GEAR X .312 4 86264940 27051 2 CABLE TIE, 11.38 UL/CSA 5 86010650 87018 4 WASHER, #10 X 9/16 OD 6 86270990 57090 [...]

  • Page 38

    TOOLS - STANDARD CMPS 86290230 04/20/07 17 3 11 13A 13B 6 4 5 1 2 7 8 9 10 16 5-15[...]

  • Page 39

    TOOLS - STANDARD CMPS 86290230 04/20/07 5-1 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86257660 02478 1 TOOL, HAND SQUEEGEE 2 86257650 02477 1 TOOL, SCRUB BRUSH HANDLE 3 86257640 02475 1 TOOL, GULPER 4 86257670 02479 1 TOOL, TILE BRUSH 5 86257680 02480 1 TOOL, ALUMINUM WAND 6 86257620 02473 1 TOOL, WHEELED SQUE EGEE 7 86257690 [...]

  • Page 40

    VAC HOSE RACK – CMPSR ONLY CMPS 86290230 04/20/07 5-17[...]

  • Page 41

    VAC HOSE RACK - CMPSR CMPS 86290230 04/20/07 5-1 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86240630 49499 1 HOSE RACK 2 86276600 70696 3 SCR, #10 X 3/4 PTHSMS SS 3 86006590 70088 2 SCR, 10-32 X 1/2 PPHMS SS NP 4 86275210 70384 2 SCR, 1/4-20 X ½ PHTR BLK DL 5 86270250 03-000133 2 CLAMP, 1/4X1/4 BLT VIN DP 6 86005680 57047 2 NU[...]

  • Page 42

    WIRING – SCHEMATIC CMPS 86290230 04/20/07 PUMP SWITCH PUMP CIRCUIT BREAKER VACUUM SWITCH VACUUM CIRCUIT BREAKER VACUUM MOTOR BLK WHT GRN/YLW VAC MOUNT GROUND PANEL GROUND 88951 BLK BLK WHT PUMP MOTOR POWER 86015000 86014950 INCLUDED W/PUMP MOTOR 86014970 86014960 36 2 5 8 7 14 36 2 5 8 7 14 880420 BLK BLK GRN/YEL WHT BLK BLK WHT GRN/YEL POWER COR[...]

  • Page 43

    SUGGESTED SPARE PARTS CMPS 86290230 04/20/07 5-2 0 PART NO. PRV NO. DESCRIPTION SERIAL NO. NOTES: 86241930 47419 KIT, SQUEEGEE TOOL BLADES 86256090 730262 STRAINER, 1/2 FPT 80 MESH 86202070 360-04B BRUSHES, VAC FOR 116392-00 86135320 140687 BRUSH SET, 120V VAC WINDSOR 86028720 53266 VAC MOTOR ASM, 115V W/ TERM 86002010 14942 BOOT, 3/8 CIRCUIT BREAK[...]

  • Page 44

    TOOLS- DRY CLEAN OPTION CMPS 86290230 04/20/07 5-21[...]

  • Page 45

    TOOLS – DRY CLEAN OPTION CMPS 86290230 04/20/07 5-2 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86236130 34410 1 FILTER, WET/DRY 2 8625 7630 02474 1 TOOL, WHE E LED BRUSH 3 8625 7700 02485 1 TOOL, DUST BRUSH 4 8628 6550 47422 REF KIT, DRY CLEAN[...]

  • Page 46

    TOOLS- LOW FLOW SPRAY GUN OPTION CMPS 86290230 04/20/07 5 4 3 1 2 6 5-23[...]

  • Page 47

    TOOLS – LOW FLOW SPRAY GUN OPTION CMPS 86290230 04/20/07 5-2 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86258920 84186 1 VALVE, FLOW ADJUSTMENT 2 86290390 1 GUN, PRESSURE WASH 3 86005580 56012 1 NIPPLE, 1/4 FPT QD 4 86246040 51389 1 LANCE, SPRAY GUN 5 86241690 44078 1 JET, 1/ H-VV 8003 6 86041290 47427 REF KIT, LOW FLOW SPRAY[...]

  • Page 48

    TOOLS- GROUT CLEANER OPTION CMPS 86290230 04/20/07 5-25[...]

  • Page 49

    TOOLS – GROUT CLEANER OPTION CMPS 86290230 04/20/07 5-2 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 2 86247720 56032 1 NIPPLE, 1/8 CLOSE 3 86194160 11-8 001 33 1 TEE, 1/8 BR 4 86240190 39639 2 HOSE, 1/8 MPT X 1/4 FPT X 12L 5 86090230 87015 4 WASHER, 9/16 ID X 1.06 OD SS 6 862417[...]

  • Page 50

    TOOLS- HIGH PRESSURE WAND OPTION CMPS 86290230 04/20/07 5-27[...]

  • Page 51

    TOOLS – HIGH PRESSURE WAND OPTION CMPS 86290230 04/20/07 5-2 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 8600 5580 56012 1 NIPPLE, 1/4 FPT QD 2 8624 0210 39641 1 HOSE, 1/8 MPT X 1/4 MPT X 7 L 3 8627 4410 70195 1 SCR, 10-32 X 1.25 PPHMS SS 4 8625 8950 84189 1 VALVE, 500 PSI W/ CLAMP 5 8624 0200 39640 1 HOSE, 1/8 MPT X 1/8 MPT X[...]

  • Page 52

    TOOLS- CARPET TOOL OPTION CMPS 86290230 04/20/07 5-29[...]

  • Page 53

    TOOLS – CARPET TOOL OPTION CMPS 86290230 04/20/07 5-3 0 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86200820 270-11A 1 NIPPLE, 1/8 FPT QD MALE BRASS 2 86240220 39642 1 HOSE, 1/8 MPT X 1/4 FPT X 12L 3 86197360 31016 1 ELBOW, 1/4 NPT STREET 4 86090230 87015 4 WASHER, 9/16 ID X 1.06 OD SS 5 86241710 44080 1 JET, 1/4 H-VV 11003 6 86[...]

  • Page 54

    STORAGE BAG-OPTION CMPS 86290230 04/20/07 5-31[...]

  • Page 55

    STORAGE BAG-OPTION CMPS 86290230 04/20/07 5-3 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 8628 3390 47423 1 KIT, STORAGE BAG[...]

  • Page 56

    CHEMICAL LOCK-OPTION CMPS 86290230 04/20/07 5-33[...]

  • Page 57

    CHEMICAL LOCK-OPTION CMPS 86290230 04/20/07 5-3 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86070520 140660 1 BRKT, CHEMICAL LOCK[...]

  • Page 58

    NOTES CMPS 86290230 04/20/07 5-35[...]