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Windsor CS24 10060210 manual

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Table of contents for the manual

  • Page 1

    MODELS: CS24 10060210 CSE24 10060250 CS24SP 10060220 CSX24 10060270 CSXE24 10060290 CSE24SP 10060260 CSXEO24 10060300 iSCRUB Operating Instructions (ENG) Read these instructions before using the machine CP 86037660 05/27/08 PRV NO. 980228[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW 86037660 CHARIOT 11/09/06 2 OVERVIEW The Chariot Scrubber is a battery powered, stand-on, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution o nto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank . MODEL ______________[...]

  • Page 3

    TABLE OF CONTENTS 86037660 CHARIOT 04/15/08 3 Machine Data Log/ Overview . ............................... 2 Table Of Contents ................................................ 3 HOW TO USE THIS MANUAL How To Use This Manual. .................................... 1-1 SAFETY Important Safety Instructions ............................ 2-1 Hazard Intensi[...]

  • Page 4

    HOW TO USE THIS MANUAL 86037660 CHARIOT 04/15/08 The SAFETY section contains important information regarding hazard o r un safe practices of the machine. Levels of hazard s are id entified that could This manual contains the f ollowing sections: - HOW TO USE THIS MANUAL - SAFETY result in product or personal injury, or severe injury resulting in de[...]

  • Page 5

    86037660 CHARIOT 11/09/06 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric sho ck, or injury: Use only indoors. Do not use o utdoors or expose to rain. Use only as describ[...]

  • Page 6

    HAZARD INTENSITY LEVEL 86037660 CHARIOT 11/09/06 2-2 The following symbols are use d throughout this guide as indicated in their de scriptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: [...]

  • Page 7

    SAFETY LABEL LOCATION 86037660 CHARIOT 11/09/06 2-3 NOTE: These drawings indicate the lo cation of safety labels on the m achine. If at any time the labels becom e illegible, promptly replace them. 86252520 86244300 WARNING LABEL PRV NO. 500955 BATTERY CAUTION PRV NO. 80885[...]

  • Page 8

    TECHNICAL SPECIFICATIONS 86037660 CHARIOT 11/09/06 3-1 ITEM DIMENSION/CAPACITY Nominal power 2100 W Rated Voltage 36 Volts DC Rated Amperage 58 amps Batteries 3 X12 Volt 195-215 AH @ 20 hr. rate Battery Compartment Dimensions 21 in. x 16 in. x 17 in. tall (533mm x 406mm x 432mm) Scrub Brush Motors - Di sk Machine 2 x .3 HP (190 W) Scrub Brush Motor[...]

  • Page 9

    TECHNICAL SPECIFICATIONS 86037660 CHARIOT 03/27/08 3-2 ITEM MEASURE Height 50.6 inches (1285 mm) Length 52.5 inches (1330 mm) Width without squeegee 26.5 inches (670 mm) Width of squeegee - Disk Machi ne 32.7 inches (830 mm) Width of squeegee - Cylindrical M achine 29 inches (737 mm) Width of scrub path - Disk Machi ne 24 inches (610 mm) Width of s[...]

  • Page 10

    HOW THIS MACHINE WORKS 86037660 CHARIOT 11/09/06 3-3 The Chariot® is a battery powered, self-prop elled, hard floor scrubber intended for com mercial use. The appliance applies a cl eaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled wate r back into the recovery tank. The machine's prim ary sy stems [...]

  • Page 11

    COMPONENTS 86037660 CHARIOT 11/09/06 3-4 1. Control Panel-Drive 2. Control Panel-Scrub 3. Control Housing 4. Pedal Platform 5. Rear Cover 6. Tank 7. Recovery Dome 8. Recovery Drain Hose 9. Scrub Deck Aqua-Mizer 10. Scrub Deck Skirts/Side Squeegees 11. Solution Cover 12. Solution Drain Hose 2 3 4 6 7 8 9 10 11 12 5 1[...]

  • Page 12

    DRIVE CONTROLS 86037660 CHARIOT 11/09/06 3-5 11 (Basic) 10 (Basic) 9 8 7 6 5 4 3 2 1[...]

  • Page 13

    DRIVE CONTROLS 86037660 CHARIOT 11/09/06 3-6 1. Key Switch 2. Emergency Stop/Brake Switch 3. Directional Control Switch 4. Throttle Pedal 5. Operator Presence Pedal 6. Speed Control Switch 7. Drive Reset Button 8. Horn Button 9. Steering Wheel 10. Battery Discharge Indicator (Basic Only) 11. Hour Meter (Basic Only) 1. KEY SWITCH Controls the power [...]

  • Page 14

    DRIVE CONTROLS 86037660 CHARIOT 11/09/06 3-7 6. SPEED CONTROL SWITCH Controls the maximum speed of the machine. There are two setting intended for scrubbing, speeds 1 and 2. Speed 3 is recommend ed for transport only, not scrubbing. To increase speed, press the top of the switch. To decrease speed, press bottom of the switch. Speeds can be a djuste[...]

  • Page 15

    DRIVE CONTROLS 86037660 CHARIOT 11/09/06 3-8 10A. BATTERY CHARGE LEVEL INDICATOR-BASIC Indicates the charge level of the batterie s. The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries sho uld be recharged. Furthe r operation of the machi[...]

  • Page 16

    SCRUB CONTROLS-BASIC AND CYLINDRICAL 86037660 CHARIOT 11/09/06 3-9 1. Squeegee Lift Lever 3. Brush Pressure Indicator 2. Scrub Deck Actuator Switch 4. Solution Control Knob 4 3 2 1[...]

  • Page 17

    SCRUB CONTROLS-BASIC-CYLINDRICAL 86037660 CHARIOT 11/09/06 3-10 1. SQUEEGEE LIFT LEVER Raises and lowers the squeegee, and turns the vacuum motor on and off. To lower squeegee and start vacuu m motor, lift the lever from its raised position. To raise squeegee and stop vacuum m otor, lift the lever from its lowered position. 2. ACTUATOR SWITCH Raise[...]

  • Page 18

    SCRUB CONTROLS-DELUXE 86037660 CHARIOT 11/09/06 3-11 1. One Touch Switch 2. Solution Control Switch 3. Brush Pressure Switch 4. Vacuum/Squeegee Switch 5. Display Toggle Switch 1. ONE TOUCH SWITCH This switch controls the scrub b rushes and vacuum al l in one touch. To start scrubbing, press the one touch switch. The brush d rive motors will turn on[...]

  • Page 19

    SCRUB CONTROLS-DELUXE 86037660 CHARIOT 11/09/06 3-12 2. SOLUTION CONTROL SWITCH This switch controls the a mount of solution flow to the scrub deck. The information screen will show the solution setting. There are 4 different flow settings. To increase the solution flow, press the bottom of the solution cont rol switch (+). To decrease solution flo[...]

  • Page 20

    SCRUB CONTROLS-SQUEEGEE 86037660 CHARIOT 11/09/06 3-13 1. Squeegee Deflection Adjustment Knobs 2. Squeegee Pitch Adjustment Rod DISK SCRUBBER CYLINDRICAL SCRUBBE R 2 2 1[...]

  • Page 21

    SCRUB CONTROLS-SQUEEGEE 86037660 CHARIOT 11/09/06 3-14 1. SQUEEGEE DEFLECTION ADJUSTMENT KNOBS Adjusts the deflection along the entire le ngth of the squeegee. To increase squeegee blad e deflection, turn the two knobs at the ends of the squeeg ee counterclockwise. To decrease squeegee def lection, turn the two knobs at the ends of the squeegee clo[...]

  • Page 22

    MACHINE OPERATION 86037660 CHARIOT 11/09/06 3 - 15 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find po ssible problems that could cause poor perf ormance or lost time from breakdown. Follow the sam e procedure each time to avoid missing steps. NOTE: See maintenance section for pr e-run machine inspection checklist items. STARTING MACHINE [...]

  • Page 23

    MACHINE OPERATION 86037660 CHARIOT 11/09/06 3-16 FILLING SOLUTION TANK FOR SAFETY: Before leav ing or servicing machine; stop on level surfac e, turn off machine and remove key. 1. Turn the machine power off. 2. Remove solution cover. 3. Fill the solution tank with clean water, leaving enough room for the requi red amount of cleaning solution. The [...]

  • Page 24

    MACHINE OPERATION 86037660 CHARIOT 11/09/06 3-17 TO BEGIN SCRUBBING When operating the machine around people, pay close attention for unexp ected movement. Use extra caution around children. Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up. 1. Place left foot on operator presence ped al. Throttle pedal must be i[...]

  • Page 25

    MACHINE OPERATION 86037660 CHARIOT 11/09/06 3-18 TO STOP SCRUBBING 1. BASIC AND CYLINDRICAL Raise the scrub deck, turn off scrub brushes. Raise squeegee, turn off vacuum. DELUXE Press the one-touch switch (#1) on the control panel. The brush motors will stop and the scrub deck will rise to the park position. After 15 seconds the squeeg ee will rais[...]

  • Page 26

    MACHINE OPERATION 86037660 CHARIOT 11/09/06 3-19 EMPTYING AND CLEANING TANKS 1. Park the machine next to a floor drain. Drain hoses are at the front of the machine. 2. Turn the machine power off. RECOVERY TANK 1. Pull the large drain hose from under the front of the tank. Unscrew cap, then lower ho se in direction of the drain. Do not stand in fron[...]

  • Page 27

    NOTES: 86037660 CHARIOT 11/09/06 3-20[...]

  • Page 28

    MAINTENANCE 86037660 CHARIOT 11/09/06 4-1 SERVICE SCHEDULE MAINTENANCE BEFORE EACH WORK PERIOD AFTER EACH WORK PERIOD 50 HRS 100 HRS 200 HRS Check water level of batteries after charging; add distilled water if necessary. (Wet cell only) * Check that dome and cover se al tightly. * Visually check for damaged or wo rn tires. * Check brushes or pad s[...]

  • Page 29

    MAINTENANCE-BATTERIES 86037660 CHARIOT 11/09/06 4-2 1. Rear Cover Retainer Knob 2. Rear Cover 3. Battery Connector-Machine 4. Batteries 5. Battery Tray 6. Battery Tray Latch 1 2 3 4 5 6[...]

  • Page 30

    MAINTENANCE-BATTERIES 86037660 CHARIOT 11/09/06 4-3 BATTERIES (WET CELL ONLY) The batteries provide the powe r to operate the machine. The batteries req uire regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To[...]

  • Page 31

    MAINTENANCE-BATTERIES 86037660 CHARIOT 11/09/06 4-4 CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings im mediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng may not be accurate. Check the hydr[...]

  • Page 32

    MAINTENANCE-BATTERIES 86037660 CHARIOT 11/09/06 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before conne cting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazard[...]

  • Page 33

    MAINTENANCE-SQUEEGEE 86037660 CHARIOT 11/09/06 4-6 1. Squeegee 2. Squeegee Deflection Adjustment Knobs 3. Squeegee Level Indicator 4. Squeegee Pitch Adjustment Rod/Cylindrical Knob 5. Squeegee Pitch Adjustment Lock Nut 6. Squeegee Retainer Knob DISK SCRUBBER CYLINDRICAL SC RUBBER 5 6 4 6 4 3 2 1[...]

  • Page 34

    MAINTENANCE-SQUEEGEE 86037660 CHARIOT 11/09/06 4-7 SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the bl ade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade shoul d not require regular replaceme nt [...]

  • Page 35

    MAINTENANCE-SQUEEGEE 86037660 CHARIOT 11/09/06 4-8 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeege e and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or serv icing the machine; stop on leve[...]

  • Page 36

    MAINTENANCE-SCRUB BRUSHES 86037660 CHARIOT 11/09/06 4-9 SCRUB BRUSHES There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assi st in selecting the proper b[...]

  • Page 37

    MAINTENANCE-SCRUB DECK – DISK 86037660 CHARIOT 11/09/06 4-10 1. Scrub deck Aqua-Mizer™ 2. Aqua-Mizer™ retainer knob 3. Scrub deck skirt 4. Scrub deck skirt stop 5. Scrub brush motor 6. Scrub deck lift actuator 6 5 4 3 2 1[...]

  • Page 38

    MAINTENANCE-SCRUB DECK - DISK 86037660 CHARIOT 11/09/06 4-11 Do not use a pressure washer to clean around the brush motors. Use tap pressure only. TO REPLACE SCRUB BRUSH MOTORS 1. With the scrub deck in the raised position, disconnect brush motor wi ring connector from harness. 2. Remove skirts from scrub deck to access and remove scrub brushes or [...]

  • Page 39

    MAINTENANCE-SCRUB DECK - DISK 86037660 CHARIOT 11/09/06 4-12 FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Remove the two screws that secure actuator spring plate and pull actuat or barrel from stud on actuator spring bracket. 2. Remove clevis pin from upper bracket of actuator. 3. Disconnect actuato[...]

  • Page 40

    MAINTENANCE-SCRUB DECK - CYLINDRICAL 86037660 CHARIOT 11/09/06 4-13 4-13 1. Hopper 2. Blade side squeegee 3. Side squeegee adjustm ent knob 4. Scrub brush m otor 5. Scrub deck lift actuator 6. Side squeegee removal kn ob 7. Brush door 2 4 3 5 1 6 7[...]

  • Page 41

    MAINTENANCE-SCRUB DECK - CYLINDRICAL 86037660 CHARIOT 11/09/06 4-14 SCRUB HEAD-CYLINDRICAL The dual cylindrical scrub head i s designed to eliminate debris that may be caught in the squeeg ee while scrubbing. Water is applied to the first scrubbing brush turning in a clockwise rotation when viewed from the right of operator’s side of machine. The[...]

  • Page 42

    MAINTENANCE-SCRUB DECK - CYLINDRICAL 86037660 CHARIOT 11/09/06 4-15 DUMPING HOPPER The removable hopper is lo cated behind the rear scrub brush. If the hopper becomes full, it will not accept any more debris. Loosen knob on left side squeegee and swi ng open. Remove the hopper by sliding it out from the operator’s left side of the machine. The ho[...]

  • Page 43

    MAINTENANCE-SCRUB DECK - CYLINDRICAL 86037660 CHARIOT 11/09/06 4-16 Do not use a pressure washer to clean around the brush motors. Use tap pressure only. TO REPLACE SCRUB BRUSH MOTORS 1. With the scrub deck in the raised position, disconnect brush motor wi ring connector from harness. 2. Remove side squeegee assembly. 3. Remove brushes and brush do[...]

  • Page 44

    MAINTENANCE-SCRUB DECK - CYLINDRICAL 86037660 CHARIOT 11/09/06 4-17 ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface. Turn off machine. 1. Lower scrub deck. 2. Disconnect spring assem bly from actuator slide link. 3. Remove the clevis pin retaining the top of the acutator. 4. Remove sl[...]

  • Page 45

    MAINTENANCE-CIRCUIT PROTECTION 86037660 CHARIOT 11/09/06 4-18 2 1 1. CIRCUIT BR EAKE RS (BASIC PANEL SHOWN) Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing th e exposed button. If a circuit breaker cont inues to trip, the cause of the electrical overload sh[...]

  • Page 46

    MAINTENANCE-SOLUTION STRAINER & PUMP - DISK MODELS 86037660 CHARIOT 01/03/08 4-19 1. Solution Strainer-Coarse 2. Solution Strainer-Fine 3. Pump 4. Pump Mounting Plate 5. Solenoid Valve 6. Shut-off Valve 5 4 3 1 6 2[...]

  • Page 47

    MAINTENANCE-SOLUTION STRAINER & PUMP-CYLIN DRICAL MODELS 86037660 CHARIOT 01/03/08 4-20 1. Solution Strainer-Coarse 2. Solution Strainer-Fine 3. Pump 4. Solenoid Valve 5. Jets 6. Shut-off Valve 3 1 5 4 2 6[...]

  • Page 48

    MAINTENANCE-SOLUTION STRAINER & PUMP 86037660 CHARIOT 01/03/08 4-21 1. SOLUTION STRAINER-COARSE Located in bottom of tank. The coarse strainer protects the finer strainer from larg e deb ris. If the fine strainer is clean and the pump a nd solenoid valve are not working, then check the coarse strainer for debris. Drain the sol ution tank and cl[...]

  • Page 49

    MAINTENANCE-VACUUM & FLOAT SHUT-OFF 86037660 CHARIOT 11/09/06 4-22 1. Recovery tank float shut-off 2. Vacuum motor 1 2[...]

  • Page 50

    MAINTENANCE-VACUUM & FLOAT SHUT-OFF 86037660 CHARIOT 11/09/06 4-23 RECOVERY TANK FLOAT SHUT- OFF When water is no lon ger being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum mo tor will not vacuum water with recovery tank full. The recovery tank must be drained. 1. The float shut-off scree n can[...]

  • Page 51

    MAINTENANCE-DRIVE MOTOR & BRAKE 86037660 CHARIOT 11/05/07 4-24 1. Drive motor 2. Parking brake 3. Drive chain[...]

  • Page 52

    MAINTENANCE-DRIVE MOTOR & BRAKE 86037660 CHARIOT 11/09/06 4-25 ELECTRIC PARKING BRAKE ENGA GE MENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. Electric Brake Engagement This machine is equipped with an ele ctric parking brake. The brake automatically engages and ke eps the machine f[...]

  • Page 53

    MAINTENANCE-DRIVE MOTOR & BRAKE 86037660 CHARIOT 11/09/06 4-26 DRIVE MOTOR CARBON B RUS H REPLACEMENT Do not use a pressure washer to clean around the motors. Use tap pressure only . FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machi ne. 2. Disconnect the[...]

  • Page 54

    MAINTENANCE-BAG REPLACEMENT 86037660 CHARIOT 11/09/06 4-27 REMOVING BAG 1. Disconnect batteries a nd make sure parkin g brake is not overridden. 2. Under left front side of machine loo sen hose clamp on recovery dump hose. Do not remove hose. 3. Remove Dome and set aside 4. Remove Float cage, loosen scre w on elbow and remove elbow. 5. Remove the e[...]

  • Page 55

    MAINTENANCE-TRANSPORTING PUSHING MACHINE The machine may be pushed for short distan ces at speeds not to exceed 5 mph. Be careful to avoid damaging machine. The machi ne may be pushed by hand from the rear. NOTE: To avoid damage caused by regenerative voltage, disconnect traction m otor before towing or pushing machine. MACHINE TIE-DOWNS There are [...]

  • Page 56

    MACHINE TROUBLESHOOTING 86037660 CHARIOT 11/09/06 PROBLEM CAUSE ERROR CODE DELUXE SOLUTION Battery disconnected Check all battery cable connections Emergency shut-off activated Reset Battery cables corroded Clean connections Main fus e blown (Deluxe Only) Replace fuse No power to machine Faulty key switch Replace switch Low battery charge Charge ba[...]

  • Page 57

    MACHINE TROUBLESHOOTING PROBLEM CAUSE ERROR CODE DELUXE SOLUTION Circuit breaker tripped (Basic) Reset circuit breaker Faulty vacuum circuit or switch 7700 Check wires, connections and switch Vacuum motor does not run, or runs slowly Worn vacuum motor brushes Replace brushes, check commutator Faulty circuit or actuator (Deluxe) Check wires, connect[...]

  • Page 58

    MACHINE TROUBLESHOOTING – DE LUXE CONTROLLER FAULT CODES 86037660 CHARIOT 05/27/08 4-31 ERROR CODE DELUXE PROBLEM SOLUTION None LCD display on, but incomplete Disconnect batteries and wait 1 minute before re-applying power. 0A01 Power down err or Disconnect batteries and wait 1 minute before re-applying power. 0204 Memory corrupt Replace controll[...]

  • Page 59

    MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES 86037660 CHARIOT 05/27/08 4-32 PROPEL CIRCUIT BOAR D TROUBLESHOOTING Curtis 1228 LED DIAGNOSTICS- Basic and Cylindrical During normal operation, with no faults present, the status LED is steadily on. If the controller detects a fault, the status LED provides two types of information. First, it display[...]

  • Page 60

    MACHINE TROUBLESHOOTING- CONTROLLER FAULT CODES 86037660 CHARIOT 05/27/08 4-33 LED CODE PROGRAMMER LCD DISPLAY EXPLANATION POS SIBLE CAUSE 3,1 PROC/W IRING FAU LT HPD fault present for >10 sec. 1. Misadjusted throttle. 2. Broken throttle pot or throttle mechanism. 3,2 BRAKE ON FAULT brake On fault 1. Electromagnetic brake driver shorted. 2. Elec[...]

  • Page 61

    NOTES: 86037660 CHARIOT 11/09/06 4-32[...]