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Windsor IMX 10066400 manual

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Table of contents for the manual

  • Page 1

    Operating Instructions (ENG) 86269870 08/20/08 PRV NO. 980305 L Read instructions before operating the machine. MODELS: IM 10066360 IMIE17 10066550 IMX 10066400 IMXIE17 10066410 Carpet Maintainer[...]

  • Page 2

    DATA LOG/OVERVIEW 86269870 04/02/07 2 YOUR DEALER NAME: __________________ __________________________ ___________________________________ ___________________ ADDRESS: _______________ __________________________ ___________________________________ ___________________ PHONE NUMBER: ______________________________ ______________________________ ________[...]

  • Page 3

    TABLE OF CONTENTS 86269870 07/11/07 3 Data Log/Overview. ................................... 2 Table of Contents ....................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ............................. 1-1 SAFETY Important Safety Instructions ..................... 2-1 Hazard Intensity Level. ...........................[...]

  • Page 4

    HOW TO USE THIS MANUAL 86269870 04/02/07 1-1 MODEL _____________________________ DA TE O F P URCHA S E ___________________ SERIAL NUMBER _____________________ SALES REPRESENTATIVE # _____________ This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL sectio[...]

  • Page 5

    SAFETY 86269870 04/02/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFO RE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury : Connect to a properly grounded outlet . See Grounding Instructions. Do not leave t[...]

  • Page 6

    SAFETY 86269870 04/02/07 2-2 HAZARD INTENSITY LEVEL T he following symbols are used throughout this guide as indicated in their descriptions: There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - Hazards or uns[...]

  • Page 7

    SAFETY 86269870 04/02/07 2-3 THIS PRODUCT IS FOR C OMMERCIAL USE ONLY. ELECTRICAL In the USA, this machine operates on a standa rd 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label foun d on each machine. Using voltages abov e or below those indicated on the data label will ca use serious damage to the[...]

  • Page 8

    SAFETY 86269870 04/02/07 2-4 SAFETY LABEL LOCATION The following WARNI NG LABEL(S) are found on you r cleaning unit. These label s point out im portant Warnings and Cautions which should be followed at all times. Failure to follow wa rnings and cautions could result in fatality, personal injury to yourself and/or others, or property damage. Follow [...]

  • Page 9

    OPERATIONS 86269870 04/14/08 3-1 TECHNICAL SPECIFICATIONS 120V ITEM DIMENSION/CAPACITY Electrical 120V Nominal Power 0.5 HP Rated Amperage 7 Amps Brush Width 17 – 16.5” (430 - 420 mm) Brush RPM 470 RPM Wheels 3 inches (75 mm) non-mar king grey Dimensions - Weight - Weight - Deluxe 48 lbs. (22 kg) 56 lbs. (25 kg) Dimensions – Height with handl[...]

  • Page 10

    OPERATIONS 86269870 07/11/07 3-2 HOW THE MACHINES WORK The Carpet Maintainer is designed to m aintain your carpet using the Quick Dry Carpet Ca re System. By using the Carpet Maintainer in conjun ction with iCapsol or Prochem ProCaps chemi cal solution, you can perform a regular light cleani ng and grooming of your carpet very quickly, and have the[...]

  • Page 11

    OPERATIONS 86269870 08/20/08 3-3 MACHINE OPERATION PRE-RUN INSPECTION Perform a pre-run inspection to find possible problems that could caus e poor performance or lost time from breakdown. Check the rating plate to confirm voltage and fre quency is the same as the power supply. NOTE: A 10% variation in voltage is acceptable. STARTING MACHINE NOTE: [...]

  • Page 12

    OPERATIONS 86269870 08/20/07 3-4 TRANSPORTING A SPRAYER 1. This machine has the capability to mount a small pump-up sprayer. TRANSPORTING CHEMICAL - DELUXE 1. This machine has the capability to mount chemical bottles or trigger sprayers to the back of the solution tank. This Machine is not intended to carry more than 30 pounds. Carrying more than 3[...]

  • Page 13

    COMPONENTS 86269870 07/11/07 3-5 6 2 3 2 5 1A 3 8 1B 1B 1A 4 4 7 1A. Stop Switch (red-120V only) 1B. On/Off Switch (black-230 only) 2. Start Switch (green) 3. Brushes 4. Handle Release 5. Tank 6. Strainer 7. Jet 8. Spray Pump Switch iCapsol Mini iCapsol Mini Deluxe[...]

  • Page 14

    MAINTENANCE 86269870 07/11/07 4-1 BRUSH CLEANING AND MAINTENANCE After each session of ca rp et cleaning, the brushes and the brush housing should be clean ed. Before cleaning or changing the brushes, alway s unplug the machine from the power supply. Brushes are removed without tools. After handle is in locked position, tilt the machine back and re[...]

  • Page 15

    MAINTENANCE 86269870 07/11/07 4-2 MACHINE TROUBLESHOOTING PROBLEM CAUSE SOLUTION No power to machine Tripped electrical circuit breaker in fuse box of building Check building circuit breaker Faulty power cord Replace power cord Power switch failure or relay failure Replace power switch or relay Tripped circuit breaker Reset circuit breaker. Hig her[...]

  • Page 16

    BRUSH 86269870 01/02/08 5-1 4 3 2 3 6 7 8 1 5[...]

  • Page 17

    BRUSH 86269870 01/02/08 5-2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86217340 270130 1 COVER, BEL T, RIGHT 2 86172630 57314 2 NUT, M4, LK, SST 3 86172870 70898 6 SCR, M4X14, PHMS, DIN7985 SST 4 86224670 730396 2 SPRING, BRUSH CLIP 5 86214850 12544 2 ASSY, BRUSH & HUB 6 86217330 270129 1 COVER, BEL T, LEFT 7 86216070 12535 2[...]

  • Page 18

    BRUSH LIFT 86269870 04/02/07 5-3 1 2 3 4 5 6[...]

  • Page 19

    BRUSH LIFT 86269870 04/02/07 5-4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86215580 141042 2 BRACKET, CROSSOVER PUSH 2 86172700 67606 4 RING, E-TYPE, 5MM ID, DIN6799 3 86215750 09156 4 BRG, FLNG, 6MM IDX7MM LONG 4 86224760 73997 4 SPRING, COM, 18.28 OD X 25L 5 86215740 09155 4 BRG, FLNG, 6MM IDX24MM LONG 6 86223620 67605 2 RO D,[...]

  • Page 20

    DECAL 86269870 01/02/08 5-5 1 2A 2B[...]

  • Page 21

    DECAL 86269870 01/02/08 5-6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221620 501260 1 LABEL, CHE MICA L INSTR. DELUXE ONLY 2A 86244630 501190 1 LABEL, MAIN, IC APSOL MINI WINDSOR ONLY 2B 86244920 501247 1 LABEL, PROCAP PROCHEM PROCHEM ONLY[...]

  • Page 22

    ELECTRICAL-120V 86269870 08/20/08 5-7 28 26 3 4 27 DELUXE ONLY 8 7 6 29 30 2 1 14 12 13 31 8 9 21 11 10 5 25 5 DELUXE ONLY 20 15 6 15 23 8 17 18 23 22 20 19 16 7 26 27[...]

  • Page 23

    ELECTRICAL-120V 86269870 08/20/08 5-8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86002010 14942 1 BOOT, 3/8 CIRCUIT BREAKER 2 86217120 23729 1 CORD SET, 18/3 X 40FT SJT 3 86214770 38370 1 ASM RED BUTTON W/BEZEL 4 86214780 38371 1 ASM GREEN BUTTON W/BEZEL 5 86225070 38372 2 SWITCH, ITW, MICRO 6 86198450 20005 2 CLAMP, 5/16 NYLON 7[...]

  • Page 24

    ELECTRICAL-230V 86269870 08/20/08 5-9 28 8 4 5 4 3 31 31 32 33 26 21 20 DELUXE ON LY 14 13 16 27 30 23 24 17 18 8 22 25 12 15 29 1 2 3 4 5 6 7 19[...]

  • Page 25

    ELECTRICAL-230V 86269870 08/20/08 5-10 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86299810 - 1 SWITCH, BLACK, ROCKER, DPST 2 86295180 - 1 ASM, BUTTON, GREEN, W/BEZEL 3 86313930 - 3 SWITCH, W/COUPLER, N.C. *(1) BASIC (QTY 1) DELUXE (QTY 3) 4 86172880 70901 5 SCR, M4X6, BSHCS, SST 5 86198450 20005 2 CLAMP, 5/16 NYLON 6 86217200 237[...]

  • Page 26

    FRAME 86269870 04/14/08 5-11 7 5 2 1 3 4 6[...]

  • Page 27

    FRAME 86269870 04/14/08 5-12 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86225340 78952 1 TRAY, IRENEW MINI 2 86217930 34450 1 FRAME, 3.5”, SINGLE MOTOR 3 86214820 05262 1 ASSY, COVER, INSULATION 4 86277600 70882 1 SCR, M4X20, PPHMS, SST 5 86222360 58009 1 NUT, M4X0.7, U-CLAMP, 3MM PANEL 6 86214830 05263 1 ASSY, DOME, INSULATION[...]

  • Page 28

    FRAME – DELUXE 86269870 08/20/08 5-13 1 13 3 14 4 10 9 8 7 6 5 2 12 11[...]

  • Page 29

    FRAME-DELUXE 86269870 08/20/08 5-14 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173050 70920 3 SCR, M4 X 40 PPHMS, SS 2 86173040 70919 3 SCR, M4 X 10 SHCSB BUTHD 3 86011610 - 1 ASSY, COVER, INSULATION, DLX 4 86217930 34450 1 FRAME, 3.5, SINGLE MOTOR 5 86225340 78952 1 TRAY, IRENEW MINI 6 86012550 - 1 JET, PROMAX, 11001 7 8600457[...]

  • Page 30

    HANDLE 86269870 08/20/08 5-15 7 25B 23A 1 20 2 15B 8B 6B 19 18 17 16 15A 3 14 13 12 11 10 9 8A 22 6A 5 21 4 3 23B 26 25A 24 3[...]

  • Page 31

    HANDLE 86269870 08/20/08 5-16 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. NOTES: 1 86011380 - 1 GRIP, HANDLE 2 86059580 38324 1 CONSOLE, BOTTOM 3 86277600 70882 9 SCR, M4X20, PPHMS, SST 4 86217230 38326 1 CORD HOOK, UPPER 5 86217220 38325 2 CORD HOOK, LOWER 6A 86218680 38357 1 HANDLE, EXTRUSION, LEFT DELUXE ONLY 6B 86218510 38321 1 HANDLE, EXTR[...]

  • Page 32

    HOPPER 86269870 04/02/07 5-17 2 1 2 3 4 5 6 7[...]

  • Page 33

    HOPPER 86269870 04/02/07 5-18 R EF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86214790 41584 1 ASM, GUIDE, HOPPER 2 86173040 70919 10 SCR, M4X10, BSHCS, SST 3 86214800 41585 1 ASM, HOPPER FRAME & PLATE 4 86173080 70933 1 SCR, 4.2 X 9.5, TAP, ZN 5 86216310 140977 1 BUMPER, STOP, HOPPER 6 86172630 57314 1 NUT, M4, LK, SST 7 8621745[...]

  • Page 34

    MOTOR 86269870 04/02/07 5-19 1 3 4 5 6 7 8 9 10 11 12 13 14 15A 2 15B 16 17 18[...]

  • Page 35

    MOTOR 86269870 04/14/08 5-20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86215320 11058 1 BELT, HTD, 15MM X 300, 60 TOOTH, RH 2 86215300 11055 1 BELT, HTD, 15MM X 325, 65 TOOTH, LH 3 86215960 140979 1 BRKT, MTR MOUNT, RH 4 86173310 87499 4 WASHER, SPRING LK, 6MM, SS 5 86173060 70921 3 SCR, SHCS, M6X60, SST 6 86217890 34451 4 FLANG[...]

  • Page 36

    REAR WHEEL 86269870 04/02/07 5-21 5 4 2 1 3[...]

  • Page 37

    REAR WHEEL 86269870 04/02/07 5-22 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86172790 70867 2 SCR, SHCS, M8X50, ISO4762, BLK 2 86216450 140942 4 BUSHING, 11.25MM X 8.0MM, SST 3 86011020 89202 2 WHEEL, 3” DIA. CUSHION RUBBER 4 86173300 87495 4 WASHER, M8, FL, ISO7089, SST 5 86172640 57507 2 NUT, M8, LK, ISO7040, SST[...]

  • Page 38

    SOLUTION TANK - DELUXE 86269870 04/14/08 5-23 31 3 4 1 5 8 6 16 9 12 13 19 15 21 7 22 18 19 20 15 21 13 24 25 23 11 10 30 29 2 14A 14B 28 27 26 -C- -C- -B- -B- -A- -A-[...]

  • Page 39

    SOLUTION TANK - DELUXE 86269870 04/14/08 5-24 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86299710 - 1 CPLR, BODY, 1/4" BARB, GRY 2 86299720 - 1 CPLR, PNL MNT, 1/4" BARB, GRY 3 86012500 - 1 SEAL, COUPLER, EPDM RUBBER 4 86219230 41581 1 HOSE, SUCTION, TANK, DELUXE 5 86225300 75489 1 TANK, DLX (MACH) 6 86013850 - 3 WASHER,[...]

  • Page 40

    WIRING-120V 86269870 08/20/08 5-25 MOTOR 1 2 43 5 6 8 7 N GRN BLK ORG ORG ORG RED PUR ORG BLK BLK ORG PUR RED WHT GRN BLK RED WHT BLK WHT N.O. N.C. RED GREEN ORG ORG BLK GRN ORG PUR RED WHT GRN GRN BLK WHT 1 2 3 4 5 RELAY RECTIF IER N.C.[...]

  • Page 41

    WIRING-120V 86269870 01/02/08 5-26 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218820 41563 1 HARNESS, MAIN 2 86226220 880462 1 WIRE, 10” BLK/18 76040 3 86226260 880468 1 WIRE, 15” ORG/18 76040 X 76040 4 86226270 880469 1 WIRE, 18” ORG/18 5 86226280 880471 1 WIRE, 9” BLK/18 76040 X 76040[...]

  • Page 42

    WIRING-230V 86269870 08/20/08 5-27 N.O. GREEN ORG BLK GRN RED WHT GRN MOTOR 1 2 43 5 6 8 7 N GRN BLK WHT RED PUR ORG BLK BLK BLK PUR RED WHT GRN GRN RED BLU BRN RED BLK ORG BLU BRN ON/OFF BLK PUR ORG ORG ORG ORG RELAY RECTIFIER 1 2 3 4 5 6 7 N.C.[...]

  • Page 43

    WIRING-230V 86269870 04/14/08 5-28 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218880 41594 1 HARNESS, MAIN, 230VAC 2 86226220 880462 1 WIRE, 10” BLK/18 76040 3 86226260 880468 1 WIRE, 15” ORG/18 76040 X 76040 4 86226270 880469 1 WIRE, 18” ORG/18 5 86226280 880471 1 WIRE, 9” BLK/18 76040 X 76040 6 86302450 - 1 ASM, FILTE[...]

  • Page 44

    WIRING – 120V DELUXE 86269870 08/20/08 5-29 N.O. N.C. RED GREEN BLUE N.O. N.O. BLUE BLK GRN BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK WHT WHT WHT ORG ORG BLK BLK GRN WHT BLK ORG PUR RED WHT GRN PUMP MOTOR WHT MOTOR 1 2 43 5 6 8 7 N GRN BLK BLK RED ORG ORG ORG RED PUR ORG BLK BLK BLK ORG PUR RED WHT GRN WHT GRN GRN BLK WHT WHT RELAY RECTIFIER 1 2 3 [...]

  • Page 45

    WIRING - 120V DELUXE 86269870 01/02/08 5-30 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218820 41563 1 HARNESS, MAIN 2 86226220 880462 1 WIRE, 10” BLK/18 76040 3 86226260 880468 1 WIRE, 15” ORG/18 76040 X 76040 4 86226270 880469 1 WIRE, 18” ORG/18 5 86226280 880471 1 WIRE, 9” BLK/18 76040 X 76040 6 86013120 - 1 HARNESS, [...]

  • Page 46

    WIRING - 230 DELUXE 86269870 08/20/08 5-31 N.C. ORG ORG WHT WHT WHT RELAY RECTIFIER 1 2 3 4 5 6 7 9 10 11 12 BLUE N.O. N.O. BLUE BLK BLK BLK BLK BLK BLK BLK BLK GRN WHT BLK BLK GRN PUMP MOTOR WHT WHT ORG BLU BRN RED BLK ORG N.O. ON/OFF BLK GREEN ORG BLK GRN PUR RED WHT GRN MOTOR 1 2 43 5 6 8 7 N GRN BLK WHT RED PUR ORG BLK BLK BLK PUR RED WHT GRN G[...]

  • Page 47

    WIRING-230V DELUXE 86269870 04/14/08 5-32 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218880 41594 1 HARNESS, MAIN, 230VAC, IMIE 2 86226220 880462 1 WIRE, 10” BLK/18 76040 X 76040 3 86226260 880468 1 WIRE, ORG/18 76040 X 76040 4 86226270 880469 1 WIRE, 18” ORG/18 76040 X 76040 5 86226280 880471 1 WIRE, 9” BLK/18 76040 X 76[...]

  • Page 48

    SUGGESTED SPARE PARTS 86269870 08/20/08 5-33 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86216180 141057 BRUSH SET, MTR, 54206/54216 86215800 11055 BELT, HTD, 15MM X 325, 65 TOOTH 86215320 11058 BELT, HTD, 15MM X 300, 60 TOOTH 86214850 12544 ASSY, BRUSH & HUB 86217230 38326 CORD HOOK, UPPER 86224970 730382 STRAP, SPRAYER HOLD DOWN 86002[...]

  • Page 49

    SERIAL NUMBERS 86269870 04/14/08 5-34 REF. NO. MODEL: SERIAL # 1 IM: 10066360 0 00690 - IMX : 10066400000 78 1[...]

  • Page 50

    NOTES: 86269870 08/20/08 5-35[...]