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Windsor MPRO AU 10080420 manual

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Table of contents for the manual

  • Page 1

    Mini Car p et Extractor (4 Gallon) Operating Instructions (ENG) MOD ELS : MP RO 10080390 MPRO EU 10080400 MPROGB 10080410 MPRO AU 10080420 86037780-U 08/15/08[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW 86037780 EXTRACTOR 12/09/06 2 OVERVIEW This carpet extractor is a mains powered, portable carpet extractor intended for commercial use. The appliance sprays a cleanin g solution onto the c arpet, agi tates the wet carpet, and then extracts the soiled solution back into the unit’s recovery tank. The appliance can be fitte[...]

  • Page 3

    TABLE OF CONTENTS 86037780 EXTRACTOR 12/09/06 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level ............[...]

  • Page 4

    HOW TO USE THIS MANUAL 86037780 EXTRACTOR 12/09/06 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed dealers. When plac[...]

  • Page 5

    SAFETY 86037780 EXTRACTOR 12/09/06 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an electrical appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. This machine is for commercial use. To reduce the risk of fire, electric shock, or injury: Connect to a properly grounded outlet [...]

  • Page 6

    SAFETY 86037780 EXTRACTOR 12/09/06 2-2 The following symbols are use d throu ghout this guide as indicated in their de scri ptions: HAZARD INTENSITY LEVEL There are three levels of hazard intensit y identified by signal words - WARNING an d CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions: WARNING - H[...]

  • Page 7

    SAFETY 86037780 EXTRACTOR 12/09/06 2-3 THIS PRODUCT IS FOR COMMERCIAL USE ONLY. ELECTRICAL: In the USA this machine operates on a standard 15 amp 120V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label foun d on each machine. Using voltages abov e or below those indicated on the data label will ca use serious damag[...]

  • Page 8

    SAFETY 86037780 EXTRACTOR 12/09/06 2-4 SAFETY LABEL LOCATION The following WARNI NG LABEL(S) are found on you r cleaning unit. These label s point out important Warnings and Cautions which should be followed at all tim es. Failure to follow warnings and cautions could result in fatality, personal injury to yourself and/or others, or prop erty damag[...]

  • Page 9

    OPERATION 86037780 EXTRACTOR 12/09/06 3-1 To avoid electric shock use indoors only. To reduce risk of fire, do not use volatile substa nc es. Use only cleaners intended for carpet applicatio n. INSPECTION Carefully unpack and inspect your extractor for shipping damage. Each unit is operated and thoroughly inspected before shipping, and any damage i[...]

  • Page 10

    OPERATION 86037780 EXTRACTOR 12/09/06 3-2 CONTROLS & COMPONENTS 1. Power and Operation Mode Switch Turns accessory tool on or machine on. 2. Main Handle 3. Solution Button Sprays solution on floor when pressed. 4. Brush Motor Circuit Breaker Protects brush motor from overheating. 5. Vac Motor Circuit Breaker Protects the vac motor from overheat[...]

  • Page 11

    OPERATION 86037780 EXTRACTOR 05/09/08 3-3 OPERATING INSTRUCTIONS FILLING THE SOLUTION TANK 1. Release dome clamp. 2. Lift upper recovery tank from machine and set aside. 3. Use a clean bucket, recovery tank or hose to fill solution tank with hot water. The solution tank holds 4 gallons (15.2 liters) of clea ning solution. 4. Add a non-foaming conce[...]

  • Page 12

    OPERATION 86037780 EXTRACT OR 05/09/08 3-4 OPERATING THE MACHINE 1. Vacuum the carpet and make sure it is cl eared of surface debris before cleaning. 2. Plug power cord into a grounded wall outlet. NOTE: Defea t ing the grou nding pin on the power cord can resu lt in a severe electrical shock. 3. Turn on the machine by pressing the switch in the no[...]

  • Page 13

    MAINTENANCE 86037780 EXTRACTOR 05/09/08 4-1 PROTECT FROM FREEZING If it becomes necessary to store in tem p eratures that could drop below 40 °F, the pumpin g system, hoses and valves must be protected from fre ezi ng with a methyl hydrate window wa she r antifreeze solution. NOTE: Do no t use ethyl ene glycol or cooling system antifreez es. 1. Ad[...]

  • Page 14

    MAINTENANCE 86037780 EXTRACT OR 05/09/08 4-2 MAINTENANCE INSTRUCTIONS Remove machine power cord from electrical source before making any adju stments o r rep airs to the machine. Only qualified maintenance personnel are to perform repairs . BRUSH ASSEMBLY 1. Turn off switch and unplug machine. 2. Position the machine to have access to the bottom. R[...]

  • Page 15

    MAINTENANCE 86037780 EXTRACTOR 11/21/07 4-3 BRUSH MOTOR REMOVAL 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the bac k metal cover. Rotate the cover down and slide back rel easing the tab under the machine from the main frame. 3. Remove the pump box cover. Remove screws (4) at each leg [...]

  • Page 16

    MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-4 VACUUM MOTOR REMOVAL 1. Turn off switch and unplug machine. 2. Set the machine in its upright position. Remove the screws (2) in the bac k metal cover. Rotate the cover down and slide back rel easing the tab under the machine from the main frame. 3. Remove the pump box cover. Remove screws (4) at each leg[...]

  • Page 17

    MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-5 TROUBLESHOOTING CHART PROBLEM CAUSE SOLUTION Is the cord plugged in. Plug in cord. Circuit breaker tripped in building. Reset breaker Faulty switch. Call for service. No power, nothing runs Faulty power cord or pigtail. Call for service. Vacuum circuit breaker tripped. Reset breaker Faulty main switch. Ca[...]

  • Page 18

    MAINTENANCE 86037780 EXTRACTOR 12/09/06 4-6 TROUBLESHOOTING CHART Worn brush bearings Squealing or grinding sound in bru sh housing. Replace bearings. Carpet not getting clean Severe soil conditions Make several passes at rig ht angles to each other. Use a pre-spray. Carpet too wet Worn spray jet Replace spray jet which is prod ucing a fine mist. S[...]

  • Page 19

    86037780 EXTRACTOR 12/09/06 Mini Carpet Extractor Parts List[...]

  • Page 20

    BRUSH DECK 86037780 EXTRACTOR 03/27/07 5 - 1 6 16 1 7 1 2 3 4 5 1 7 8 9 10 11 12 13 14 15[...]

  • Page 21

    BRUSH DECK 86037780 EXTRACTOR 02/15/08 5 - 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173020 70916 5 SCR, M5 X 10, PHMS, ISO7045, SS 2 86217390 270146 1 COVER, PULLEY, BRUSH DECK 3 86215260 11051 1 BELT, HTD 5MM 69T 9 WIDE 4 86223780 70896 2 SET SCR, M4 X 6LG, CP BLK 5 86223300 64115 1 PULLEY, BRUSH 6 86214970 03124 1 AXLE, P[...]

  • Page 22

    CONTROL PANEL 86037780 EXTRACTOR 02/15/08 5 - 3 1 2 3 4 6 5 7 8 10 9 11[...]

  • Page 23

    CONTROL PANEL 86037780 EXTRACTOR 02/15/08 5 - 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86007200 7216 2 1 SWITCH, DPDT 3-P OSITION ROCKE R 2 86002010 1494 2 2 BOOT, 3/8 CIRCUIT BREA KER 3 86173140 7094 5 2 SCR, KA40X16, PT OVAL, WN1412, PL 4 86217410 270152 1 COVER, CONTROLS TOP 5A 86230140 14622 1 BREAKER, 1.5A CIRCUIT 115V O[...]

  • Page 24

    DECAL 86037780 EXTRACTOR 03/22/07 5 - 5 2 1 3[...]

  • Page 25

    DECAL 86037780 EXTRACTOR 12/09/06 5 - 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86221090 501128 1 LABEL, CONTROL PANEL 2 86221470 501208 1 LABEL, DOME ACCESSORY 3 86013720 - 1 LABEL, MINI EXT.INSTRUCTION[...]

  • Page 26

    FRAME & WHEELS 86037780 EXTRACTOR 03/22/07 5 - 7 10 8 9 12 7 6 5 4 3 2 1 11 13[...]

  • Page 27

    FRAME & WHEELS 86037780 EXTRACT OR 05/09/08 5 - 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86215830 140897 1 BRKT, BRUSH HO USING, 10 IN 2 86173010 70915 6 SCR, M4 X 16, SHCS, ISO4762, SS 3 86216290 140895 1 BUMPER, EXTRACTOR, FRONT 4 86218090 35360 1 GASKET, VAC SHOE 5 86225530 85086 1 VAC SHOE, 12 IN 6 86172630 57314 6 NU[...]

  • Page 28

    HANDLE 86037780 EXTRACT OR 07/18/08 5 - 9 27 8 41 42 43 13 19 20 21 22 23 26 28 7 6 5 47 48 46 49 18 17 44 13 29 30 31 36 34 33 32 25 24 35 37 38 45 40 9 10 11 12 14 16 15 4 3 2 1 24 37 36 31 50[...]

  • Page 29

    HANDLE 86037780 EXTRACT OR 08/15/08 5 - 10 REF PART NO. PRV NO. QTY DESCRIPT ION SERIAL NO. FROM NOTES: 1 86012660 - 3 SCR, KA40X25, PT OHCS, WN1452,PL 2 86218570 38342 1 HANDLE, GRIP BOTTOM 3 86225910 38343 1 WELDM ENT, HANDLE TUBE 4 86218560 38341 1 HANDLE, GRIP TOP 5 86225140 72204 1 SWITCH, MICRO 6 86224650 730392 1 SPRING, LEVER 7 86216470 140[...]

  • Page 30

    SOLUTION 86037780 EXTRACT OR 11/21/06 5 - 11[...]

  • Page 31

    SOLUTION 86037780 EXTRACTOR 11/21/07 5 - 1 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1A 86201110 250-78 2 PUMP, 110/120 60HZ FLOJET 115V ONLY 1B 86201120 250-78A 2 PUMP, 220/240V 50HZ FLOJET 230V ONLY 2 86240520 40097 4 HOSEBARB, 1/8MPT X 1/4 90D 3 86010640 87016 2 WASHER, #10 LOCK EXT STAR 4 86006770 70323 2 SCR, 10-32 X 1/4 PH[...]

  • Page 32

    SOLUTION 86037780 EXTRACTOR 03/22/07 5 - 1 3[...]

  • Page 33

    SOLUTION 86037780 EXTRACTOR 03/27/07 5 - 1 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86219580 44106 1 JET, RT ANG, 1/4 BARB 2 86216810 270131 1 CLIP, SHAFT, 9-12MM 3 86219200 40114 1 HOSEBARB, 3/8MPT, 2 X 1/4. 1 X 3/8 4 86172950 70909 4 SCR, M5X12, SHCS, ISO4762, SS 5 86233150 20042 3 CLAMP, 3/8 HOSE (D-SLOT) 6 86219090 39728 [...]

  • Page 34

    TANK & DOME 86037780 EXTRACTOR 11/21/07 5 - 15[...]

  • Page 35

    TANK & DOME 86037780 EXTRACTOR 01/18/08 5 - 1 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86225240 75471 1 TANK, SOLUTION, EXTRACTOR 2 86002390 20063 2 CLAMP, 1.75” WORM GEAR X .312 3 86011910 - 2 HOSE ASM, 1.5X34” VAC W/ELBOW 4 86291230 - 1 GASKET, DOME, MINI PRO 5 86217700 28070 1 DOME 6 86291170 - 1 DOME, PLATE INTERI[...]

  • Page 36

    VACUUM 86037780 EXTRACTOR 03/22/07 5 - 17 8 6 1 7 (GROUND WIRE) 3 5 3 4 2[...]

  • Page 37

    VACUUM 86037780 EXTRACTOR 02/15/08 5 - 1 8 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86173000 70914 3 SCR, KA40x20, PT OHS, WN1412, PLTD 2A 86225480 53272 1 VAC MOTOR, 120V 5.7 3ST W/TUBE 115V ONLY 2B 86308980 - 1 VAC MOTOR ASM, 230V MINIPRO 230V ONLY 3 86173220 70954 4 SCR, M6X12 PHCS, 12.5MM HD, SS 4 86217420 270703 1 COVER, V[...]

  • Page 38

    WIRING DIAGRAM-CO NTROL PANEL 115V 86037780 EXTRACTOR 11/21/07 5 - 19 BLK PEM STUD MODE SWITCH HANDLE MICRO SWITCH C NC NO BLK BLU 1.5A BREAKER BRUSH MOT O R 11A BREAKER VAC MOTOR BLK BLK 3 CONDUCTOR 18 GUA GE BLACK SHEATH 6 CONDUC TOR 14/16 GUAGE BLACK SHEATH FORWARD = ACCESSORY TOOL CENTER = OFF BACK = EXTRACT GRN YEL RED GRN WHT TOP OF MACHINE G[...]

  • Page 39

    WIRING DIAGRAM – CONTROL PANEL 115V 86037780 EXTRACTOR 11/21/07 5 - 20 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218840 41573 1 HARNESS, MAIN 2 86226230 880464 1 WIRE ASM, CONTROL PANEL JUMPER 3 86218830 41572 1 HARNESS, HANDLE 4 86226250 880466 1 WIRE, 14” BLACK/14 76010[...]

  • Page 40

    WIRING DIAGRAM-VACUUM, BR USH MOTOR & PUMP 115V 86037780 EXTRACTOR 11/21/07 5 - 21 BOTTOM OF MACHINE BLU BLK WHT GRN BRN RED WHT BLU BLK GRN GRN GRN CONNECTOR G R N GRN G R N GRN GRN DASH LINE = PUMP BOX OUTLINE PUMP ACC PUMP MAIN GRN GRN GRN BACK CO VER VAC MOTOR BRUSH MOTOR 1 1 4 3 2 WHT WHT BLK WHT BRN WHT RED BLK WHT FULL BRIDGE RECT PEM ST[...]

  • Page 41

    WIRING DIAGRAM – VACUUM, BRUSH MOTOR & PUMP 115V 86037780 EXTRACTOR 11/21/07 5 - 2 2 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86226250 88884 3 WIRE, 14” GRN/14 76008 X 76008 2 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE 3 86303670 - 1 WIRE ASM, 18 GA GRN 76008/76040 4 86303680 - 1 WIRE ASM, 18 GA GRN 76008/76042[...]

  • Page 42

    WIRING DIAGRAM-CO NTROL PANEL 230V 86037780 EXTRACTOR 02/15/08 5 - 2 3 PEM STUD MODE SWITCH MICRO SWITC H C NC NO BLU .8A BREAKER BRUSH MOTOR 6A BREAKER VAC. MOTOR BLK BLK 3 CONDUCTOR 18 GUAGE BLACK SHEATH 6 CONDUC TOR 14/16 GUAGE BLACK SHEATH FORWARD = ACCESSORY TOOL CENTER = OFF BACK = EXTRACT GRN YEL RED TOP OF MACHINE GROUND SCREW "BACK PO[...]

  • Page 43

    WIRING DIAGRAM – CONTROL PANEL 230V 86037780 EXTRACTOR 02/15/08 5 - 2 4 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86218840 41573 1 HARNESS, MAIN 2 86218830 41572 1 HARNESS, HANDLE 3 86012400 - 1 WIRE ASM, 18GA 4” BLK 4 86012420 - 1 WIRE ASM, 18GA RED 5 86226250 880466 1 WIRE, 14” BLACK/14 76010 6 86012430 - 1 WIRE ASM, 18G[...]

  • Page 44

    WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V 86037780 EXTRACT OR 05/26/08 5 - 25 PUMP MAIN PUMP ACC VAC MOTOR FULL BRIDGE RECT BACK COVE R BOTTOM OF MACHINE BLU BLK WHT GRN BRN RED DASH LINE = PUMP BOX OUTLIN E EMI FILT ER FERRITE RED GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN GRN WHT WHT WHT WHT WHT WHT WHT W H T BLK BLK BLK B L K BLK BRN BRN B[...]

  • Page 45

    WIRING DIAGRAM-VACUUM, BRUSH MOTOR & PUMP 230V 86037780 EXTRACT OR 05/26/08 5 - 2 6 REF PART NO. PRV NO. QTY DESCRIPTION SERIAL NO. FROM NOTES: 1 86226310 88884 2 WIRE, 14” GRN/18 76008 X 76008 2 86308960 - 1 ASM, FILTER EMI BRUSH 3 86223390 67488 1 RECTIFIER, 50A 600V BRIDGE 4 86303680 - 1 WIRE ASM, 18 GA GRN 76008/76042 5 86303670 - 1 WIRE [...]

  • Page 46

    HOSE DIAGRAM 86037780 EXTRACTOR 12/09/06 5 - 27 (86240430) (86219050) (PRV 39724) (86219090) (PRV 39728) (PRV 40114) (86012680) (86219090) (PRV 39725) (86219080) (PRV 39727) (86219070) TO SOLUTION TANK ACCESSORY PUMP MAIN PUMP ACCESSORY TOOL JET TO SOLUITON TANK (PRV 44106) (86240520) (PRV 40062) (PRV 40083) (PRV 40097) 4X (86200820) (PRV 270-11A) [...]

  • Page 47

    SPARE PARTS 86037780 EXTRACT OR 05/26/08 5 - 2 8 PART NO. PRV NO. DESCRIPTION SERIAL NO. FROM NOTES: 86216430 140912 BUSHING, BRUSH PRESSURE 86229010 09163 BEARING, BRUSH 86216040 02506 BRUSH, CHEVRON, 10 I N 86223350 64125 PULLEY, MOTOR 86223300 64115 PULLEY, BRUSH 86215260 11051 BELT, HTD 5MM 69T 9 WI DE 86247110 53146 MOTOR, 115V BRUSH DRIVE 115[...]

  • Page 48

    NOTES: 86037780 EXTRACTOR 12/09/06 5 - 29[...]