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Windsor SCXC264 manual

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Table of contents for the manual

  • Page 1

    Read these instructions before using the m achine Lea las instrucciones antes de utiliza r la máquina MODELS: SCX264 SCXC264 10052380 10052430 SCX324 SCXC324 10052390 10052440 Operating Instructions (ENG) Instrucciones de funcionamiento (SPA) 86039080 02/20/08 PRV NO. 98964 BH WALK BEHIND SCRUBBER IPX4[...]

  • Page 2

    MACHINE DATA LOG/OVERVIEW CUTTER 24V 86039080 04/17/07 2 For the name and address of your dealer contact: Windsor Industries YOUR DEALER Name: ____________________ ___________________________________ ______________________________ _____________ Address: __________________ ___________________________________ ______________________________ __________[...]

  • Page 3

    TABLE OF CONTENTS CUTTER 24V 86039080 04/17/07 3 Machine Data Log/Overview. ........................ 2 Table of Contents .......................................... 3 HOW TO USE THIS MANUAL How to use this Manual. ................................ 1-1 SAFETY Important Safety Instructions ........................ 2-1 Hazard Intensity Level. ..........[...]

  • Page 4

    HOW TO USE THIS MANUAL CUTTER 24V 86039080 04/17/07 1-1 This manual contains the f ollowin g sections: - HOW TO USE THIS MANUAL - SAFETY - OPERATIONS - MAINTENANCE - PARTS LIST The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authori zed Windsor dealers. [...]

  • Page 5

    CUTTER 24V 86039080 04/17/07 2-1 IMPORTANT SAFETY INSTRUCTIONS When using an battery powered appliance, basic precaution must always be followed, including the following: READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE. To reduce the risk of fire, electric shock, or injury: Use only indoors. Do not use outdoors or expose to rain. Use only as descri[...]

  • Page 6

    HAZARD INTENSITY LEVEL CUTTER 24V 86039080 04/17/07 2-2 The following symbols are used throughout this guide as indicated in their descriptions: HAZARD INTENSITY LEVEL There are three levels of hazard in tensity identified by signal words - WARNI NG and CAUTION and FOR SAFETY. The level of hazard intensity is determined by the following definitions[...]

  • Page 7

    SAFETY LABEL LOCATION CUTTER 24V 86039080 04/17/07 2-3 NOTE: These drawings indicate the location of safet y labels on the machine . If at any time the labels becom e illegible, promptly replace them. BATTERY C AUTION 86252520 PRV NO. 80885 SAFETY DECAL 86252530 PRV NO. 81494 CIRCUIT BREAKER DECAL 86243530 PRV NO. 500565 2% GRADE WARNING SEE MANUAL[...]

  • Page 8

    TECHNICAL SPECIFICATIONS CUTTER 24V 86039080 04/17/07 3-1 ITEM DIMENSION/CAP ACITY Nominal power 1450 W Rated Voltage 24VDC Rated Amperage 60 Amps Batteries 4 X 6 Volt 250-305-335AH @ 20 hr rate Scrub Brush Motors 2 X .75 hp (0.56 kW) Vacuum Motor .75 hp (0.56 Kw) Propelling Motor .3 hp (0.22 Kw) Mass (GVW) 915 lbs. (415 kg) with 335 AH Weight empt[...]

  • Page 9

    TECHNICAL SPECIFICATIONS CUTTER 24V 86039080 04/17/07 3-2 ITEM MEASURE Height 45 in. (114 cm) Length with 26 in. (66 cm) scrub head 64 in. (163 cm) Length with 32 in. (81 cm) scrub head 66 in. (167 cm) Width without squeegee and scrub head 24 in. (61 cm) Width of squeegee for 26 in. (66 cm) scrub head 35 in. (89 cm) Width of squeegee for 32 in. (81[...]

  • Page 10

    HOW THE MACHINE WORKS CUTTER 24V 86039080 04/17/07 3-3 The Saber Cutter is a battery powered, self- propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank. The machine's primary systems [...]

  • Page 11

    COMPONENTS CUTTER 24V 86039080 04/17/07 3-4 1. Control Panel 2. Front Cover 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head Shrouds 6. Solution Tank 7. Solution Tank Cover 8. Solution Tank Drain Hose 9. Solution Strainer 10. Squeegee 11. Aqua-Mizer 12. Top Cover 13. Vacuum Motor 14. Recovery Tank Dome 15. Accessory Pump Port (Optional) 1[...]

  • Page 12

    CONTROLS CUTTER 24V 86039080 04/17/07 3-5 3 5 8 6 13 9 2 12 11 15 1 14 7 10 4 16[...]

  • Page 13

    CONTROLS CUTTER 24V 86039080 04/17/07 3- 6 1. Key Switch 2. Emergency Shut Off Switch (Optional) 3. Speed Control Knob 4. Propel Control Lever 5. Reverse Button 6. Brush Switch 7. Actuator Switch 8. Solution Control Knob 9. Vacuum Switch 10. Squeegee Lift Lever 11. Squeegee Pitch Adjus t ment Knob 12. Squeegee Deflection Adjust ment Knobs 13. Batte[...]

  • Page 14

    CONTROLS CUTTER 24V 86039080 04/17/07 3-7 7. ACTUATOR SWITCH Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. To increase brush pressure, press the bottom of the switch. To decrease brush pressure or rise the scrub deck, press the top of the switch. 8. SOLUTION CONTROL KNOB Controls solution flow to scrub dec[...]

  • Page 15

    CONTROLS CUTTER 24V 86039080 04/17/07 3-8 13. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries. The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damag[...]

  • Page 16

    MACHINE OPERATION CUTTER 24V 86039080 04/17/07 3-9 PRE-RUN MACHINE INSPECTION Do a pre-run inspection to find possible problems that could cause poor performanc e or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. STARTING MACHINE NOT[...]

  • Page 17

    MACHINE OPERATION CUTTER 24V 86039080 04/17/07 3-10 NORMAL SCRUBBING Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee. NOTE: In order to achieve the best p[...]

  • Page 18

    MACHINE OPERATION CUTTER 24V 86039080 04/17/07 3-11 DOUBLE SCRUB For floors which are heavily soiled or h ave thick accumulations of floor finish may not clean sufficiently with one pass. In these case s it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squ eegee up, vacuum off, the s[...]

  • Page 19

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-1 SERVICE SCHEDULE MAINTENANCE DAILY WEEKLY MONTHLY 100 HRS 200 HRS Check batteries after cha rging; add water if necessary * Check pad wear to prevent buildup of chemicals * Check linkages and co nnectors for wear and damage * Check hoses for wea r, blockages, or da m age * Clean squeegee; check fo r adju[...]

  • Page 20

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-2 1. Batteries 2. Squeegee 3. Aqua Mizer 4. Scrub Brushes 5. Float Shut-Off 6. Solution Strainer 7. Brush Motor 8. Traction Motor 9. Circuit Breakers 10. Brush Shr oud & Brush Skirts 11. Vacuum Motor 12. Actuator Scrub Brush 9 8 7 6 5 3 4 2 1 11 10 12[...]

  • Page 21

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-3 1. BATTERIES The batteries provide the power to ope rate the machine. The batteries require regul ar maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest li[...]

  • Page 22

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-4 CHECKING BAT TERY SPECIFIC GRAVITY Use a hydrometer to chec k the battery specific gravity. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the readi ng m ay not be accurate. Check the hydromete[...]

  • Page 23

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-5 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machi ne. FOR SAFETY: When charging, conn ect the charger to the batteries before conne cting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous s[...]

  • Page 24

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-6 2. SQUEEGEE BLADES The front squeegee blade allows solution to pass through channels in the blade into the squee gee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade shoul d not require regular replaceme nt und[...]

  • Page 25

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4- 7 TO ADJUST SQUEEGEE PITCH 1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeege e and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leavi ng or serv icing the machine; stop on level su[...]

  • Page 26

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-8 4. SCRUB BRUSHES There are four different types of brushes available to cover applications from cle aning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market. Please refer to the following to assi st in sele cting the proper brush o[...]

  • Page 27

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-9 ! WA RNI NG 6. SOLUTION STRAINER The solution strainer is located in front of the left front wheel. The solution strainer protect s the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and cl ea n the solution straine[...]

  • Page 28

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-10 ! WA RNI NG 8. TRACTION MOTOR Do not use a pressure washer to clean around the motors. Use tap pressure only . TRACTION MOTO R CARBON BRUSH REPLACEMENT FOR SAFETY: Before leaving or servicing m achine, stop on a level surface, turn off machine and remove key. 1. Disconnect batteries from machine. 2. Dis[...]

  • Page 29

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-11 11. VACUUM MOTOR (Refer to the Vacuum Group in the parts se ction of manual) Do not use a pressure washer to clean around the vacuum motors. Use tap pressure onl y. Care must be taken so that water is not directed into vacuum motor air intakes. CHANGING VACUUM MOTOR 1. Remove side cover. 2. Disconnect e[...]

  • Page 30

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-12 12. ACTUATOR SCRUB DECK REMOVAL/REPLACEMENT FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If opti on is installed). 1. Remove front cover. 2. Remove the two nuts below the scrub deck that attach the actuator bracket. 3. Remove clevis pi[...]

  • Page 31

    MAINTENANCE CUTTER 24V 86039080 04/17/07 4-13 RECOMMENDED GREASIN G: 1-2 strokes of Mobiltemp®78 or compatible clay-based or calcium-based grease.[...]

  • Page 32

    MACHINE TROUBLESHOOTING CUTTER 24V 86039080 04/17/07 4-14 PROBLEM CAUSE SOLUTION Poor or no water pick-up Squeegee out of adjustment Adjust squeegee Debris caught on squeegee Remove debris Worn squeegee blades Rotate or replace squeegee blades Vacuum hose clogged Clear obstruction from hose Vacuum hose disconnected from squeegee or recovery tank Re[...]

  • Page 33

    MACHINE TROUBLESHOOTING CUTTER 24V 86039080 04/17/07 4-15 PROBLEM CAUSE SOLUTION Little or no solution flow to the floor Solution tank empty Fill solution tank Solution flow turned off or set too low Turn on or increase flow setting Solution strainer plugged Clean solution strainer Solution hoses obstructed Clear obstruction from hose Solution sole[...]