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Wisconsin Aluminum Foundry W3532 manual

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Table of contents for the manual

  • Page 1

    - 1 - USER MANUAL 02/2008 Before the comm issioning of the m achine carefully read this User Man ual. Always follow the safety precautions and instru c tions contained in this Manual! Please read carefully and take care to understa nd and comply with all recommend ations and procedures![...]

  • Page 2

    User manual W3532 - 2 - Remove the ignition key before repair, adjustment and maintenance and proceed according to the Manual.. Before repair, adjustment or maintenance disconnect the cable from t he spark plug and proceed according to hl Important: The following signs are located on your equipment or in the attached pr oduct brochure. Before using[...]

  • Page 3

    User manual W3532 - 3 - LAWN TRACTOR W 3532 User and Maintenance Manual Dear Customer, Thank you very much for choosing our product and we are su re that it will fulfil all your expectations. Please read this Manual carefully and pr oceed exactly according to the inst ructions. By doing do, you will ensure the optimal use and the long service life [...]

  • Page 4

    User manual W3532 - 4 - Important! Responsibility 1) Persons un der 18 and any pe rson who d o not fulfi l the conditions of op eration are not permitted to u se the self-moving rotary cutter. 2) The user is re sponsible for any damage cause d by a third person during th e unauthorized operation of the machine. 3) The self-moving r otary cutter m u[...]

  • Page 5

    User manual W3532 - 5 - Marking Each self-moving rotary cutter is delivered marked with a name-plat e which cont ains the m ost im portant data a nd the serial number. The serial num ber and the year of pr oduction must be stated in the case of each request for technical service and for each order of spare parts. Service This Manual contains the in[...]

  • Page 6

    User manual W3532 - 6 - List of parts of the grass storage bin Pos: Name Pieces 1 bin cover 1 2 front frame 1 3 bottom frame 1 4 brace I. 2 5 brace II. 2 6 curtain 1 7 bolt M6x10 2 8 bolt M6x16 6 9 bolt M6x20 4 10 plate 6 8 11 plate 6.4 2 12 nut M6 4 Fig.2 Assembly of storage bin – Fig.2 For the transport of the machine, the storage bin is partia[...]

  • Page 7

    User manual W3532 - 7 - 19. Switch for lifting front hang er (only for request with front hange r W3532 - Y0 4 18 ) Fig.3a 3 4 7 Fig.3b Fig.3c 4.2 Preparation before commissioning Fuelling Hydraulic sys tem – Fig.5 Regularly check the oil level in the hydraulic tank according to Fig.5. M8AD MOGUL S UPER (MOGUL SUPER 15 W50) motor oil is required [...]

  • Page 8

    User manual W3532 - 8 - Due to the transport, the self-moving rotary cutter is delivered without motor oil and fuel . Before the activation of the engine it is necessary to fill up the engine box with oil , and it is necessary to comply with the regulations of the Serv ice Manual for t he engine. M easure the le vel of the e ngine oil when the engi[...]

  • Page 9

    User manual W3532 - 9 - Disconnection of the travel drive If it is necessary to manually m ove the self-moving rot ary cutter without the engine started, it is n ecessary to release belt “V” according to Fig.7. Whe n the hydro- drive is disc onnected it is forbidden to activate th e engine! Therefore, after relocation, immediately tig h ten the[...]

  • Page 10

    User manual W3532 - 10 - To stop the machine release the travel brake, pres s the brake and consequently always secure the machine with the parking brake against the unwanted travel of the machine. Before driving release the parking brake. 4.4 Cutting grass Attention! Do no t activate th e cutting mechanism of the self-moving cutter in the lower po[...]

  • Page 11

    User manual W3532 - 11 - Important! In the case of the contac t of the blades of the cutting machine with stones or other items, it is necessary to immediately disconnect the dr ive of the cutting machine, disconnect the ignition a nd remove the key. Check whether the blades of the cutting machines are not damaged; also check the status of the fixa[...]

  • Page 12

    User manual W3532 - 12 - Important! For the protection of electrical installation: 1. prevent the replacement of the polarity! 2. do not acti vate the self-m oving rotary cutter wit hout the accumulator! 3. do not use starting cables t o start the machine! Termination of work After termination of t he cutting, it is necessary to disconnect the driv[...]

  • Page 13

    User manual W3532 - 13 - 4.5 Motor hours counter / speed counter – Motor Monitor PT 14 (Fig.11e) Fig.11e The engine monitor is an independen t LCD counter for motor- hours, a speed indi cator and a m easuring gauge for maintenance. Energy is supplied fro m a lithium battery The conductor arou nd the sparki ng plug ens ures both f unctions; t he s[...]

  • Page 14

    User manual W3532 - 14 - empty, wash and attach it agai n on order to be dried very quickly. If the re are any reminde rs of grass on t he walls of the bag, it is necessary to clean it so that the material can breathe. Wash the plastic parts of the body with water and a s ponge dipped in washing detergent an d pay attention so that the engine and p[...]

  • Page 15

    User manual W3532 - 15 - Fig.15 Adjustment of the belt for the pump drive- Fig.15a, 15b Tightening of the belt for the pum p drive is perform ed by the shift of the complete pump (position “1” ) in the grooves o f the pump cons oles. Fig.15a Procedure: 1. Loosen 4 securing bolts of the p ump (position “3 ” ) so the pump can freely move at t[...]

  • Page 16

    User manual W3532 - 16 - Description of Fig. 15c 1. Air brake valv e 2. Pocket of t he axis wit h hexagon 3. Air brake valv e lever 4. Joining spring 5. Converter 6. Terminal 7. Draw bar of t he brake Adjustment of the neutral position of the pump lever – Fig. 15d The neutral position of t he pum p lever is adjusted by the change of the length of[...]

  • Page 17

    User manual W3532 - 17 - hinge arm from the cutting mechanism and release the draw of the arm . Draw out the cutting m echanism to the left or ri ght side. T he assembly i s performed i n the opposite procedure. Adjustment of the height of the cutting mechanism When adjusting the cutting m echanism it is necessary to: 1. place the self-moving rotar[...]

  • Page 18

    User manual W3532 - 18 - Fig.20 Sharpening of blades An unsharpened blade tears the grass, decreases the fillin g of the bag and c auses yellowi ng of the lawn which ma kes the lawn unattract ive. The blades must be sharpened on bot h cutting edges. In the case of dismantling the blades i t is necessary to use wor king glove s; firmly grip the blad[...]

  • Page 19

    User manual W3532 - 19 - Maintenance plan SELF-MOVING ROTARY CUTTER Working action Before commission ing (new cutter) After the first 10 hours After the first 50 hours Monthly inspection After each 50 hours After each 100 hours After each season After 500 hours or after 1 year - checking the tightening of the belts • • • • • - checking th[...]

  • Page 20

    User manual W3532 - 20 - CUTTING MECHANISM Working action After each cutting After the first 5 hours Weekly checking Monthly inspection After each 50 hours After each 100 hours After each season - checking the sharpening and tightening of blades • • • • • • - checking the tightening of the toothed belts • • • • • - lubrication[...]

  • Page 21

    User manual W3532 - 21 - 6. Lubrication plan – Fig.25 Positio n Lubrication point Grease Time interval for lubrication Number of lubrication points 1. Control joints Oil SAE 30 1 x in 6 m onths 4 2. Centric pin fo r fr ont a xl e Oil SAE 30 1 x in a year 2 3. Pinion and contro l segment Lubrication grease 1 x in a m onth - 4. Placeme nt of brake [...]

  • Page 22

    User manual W3532 - 22 - 7. Basic specification and technical data fo r self-moving rotary cutters from the W3532 series W3532 Engine Producer KOHLER COMMAND Output 22 HP Alternator 12V/15A Cutting mechanism Cut 1,220 mm Number of bla des 2 Manner of tur ning cont ra-rotati ng Height of cuttin g 30 ÷ 120 mm Disconnection of the drive elect romagne[...]

  • Page 23

    User manual W3532 - 23 - 8. Electrical connection diagram – Fig.26 Colour distinguishing of conductors Conductor No. colour Conductor No. colour Conductor No. colour Conductor No. colour Conductor No. colour 1 brown 19 white 37 brown 55 blue 82 r ed 2 red 20 w hite 38 red 56 blue 83 y ellow 3 black 21 brown 39 black 57 brown 84 green 4 black 22 b[...]

  • Page 24

    User manual W3532 - 24 - Obr.26[...]

  • Page 25

    User manual W3532 - 25 - 9. Maintenance of accumulator Safety precautions during use and installation A 12V car filling accumulator is used. The electrolyte is completed in th e production plant and is charged to the required capacity of 32Ah. The filling and adding of electrolyte must be performed by professional service. ATTENTION! Important: Aft[...]

  • Page 26

    User manual W3532 - 26 - 10. Values of noise emissions and vibrations W3532 Engine Kohler Command 22 HP Level of acoustic press ure in the place of ope rator dB (A) 87,2 Guaranteed level of acoustic outpu t dB (A) 103 Weighted effective value of acceler ation – seat (vertical vibrat i on) m.se c -2 1.0 m.s -2 Weighted effective value of t he acce[...]

  • Page 27

    User manual W3532 - 27 - 02 - 2008 WISCONSIN Engineering CZ, s.r.o. Vrahovická 41 , 796 02 PROST Ě JOV , Tel: 582 401 915 Fax: 582 401 919 E-mail: info@wisconsineng.cz www.wisconsineng.cz[...]