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Woods Equipment D5221T manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L MO W’N MAC HINE VACUUM MAN01 16 Rev . 4/15/200 4 T ested. Prove n. Unbeat able . D5221 T , D6121 T on F-Series Power Unit s[...]

  • Page 2

    ii Introduction Gen’l (Re v . 3/30/2004) T O THE DEALER: Assemb ly and proper ins t allation of this pr oduct is the respo nsibili ty of the Woods ® dea ler . Read manual in structi ons and safet y rules . Make sure all item s on the Dea ler ’s Pr e-Deliver y and Del ivery Check L ists in the Opera tor ’s Manual are com pleted befo re rele a[...]

  • Page 3

    Introduction 1 MAN01 16 (Rev . 4/15/2004) TAB LE OF CO NTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . II GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY RUL ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    2 Safety Mow’ n Mac hin e V acuu m (9/ 1 1/00) TRAINING  Safety instructions are importa nt! Read all att achment and power unit manuals; follow all safety ru les and s afety d ecal i nformatio n. (Replac e- ment manua ls and sa fety dec als ar e availab le from your dealer . T o locate you r nearest d ealer , check the Dealer Locato r at www [...]

  • Page 5

    Safety 3 Mow’n M achine V acuu m (9/1 1/00)  Before performing any service or maintenance, lower att achment to grou nd, turn off power unit engine, remove ke y , and disconnect battery gr ound cable (n egative -). T RANSPORT ATION  Use extra care when loadin g or unloading the machine onto a trailer or truck.  Never allow riders on powe[...]

  • Page 6

    4 Safety MAN01 16 (Rev . 4/15/2004) M O D E LN O . S E R I A LN O . MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 2 - SERIAL NU MBER PLATE SHIELD MISSING DANGER 18869 3 - PN 18 869 1 - PN 72672 THROWN OBJECT HAZARD CAN RESUL T IN SERIOUS INJUR Y O R DEA TH. NEVER OPERA TE WITHOUT DISCHARGE CHUTE OR ENTIRE GRASSCA TCHER SYSTEM IN PLACE. W ARNING 726[...]

  • Page 7

    Inst allation 5 MAN01 16 (Rev . 4/15/2004 ) VACUUM INST ALLA TION Remo ve Discharge Chute 1. Remove mo wer deck discharge chute b y remov ing the two 1 /4 NC h ex nu ts (2) and lifting t he ch ute (1) away from th e deck. 2. Place the discharge c hute on the chute adapte r (3) and secu re with the two 1/4 NC h ex nuts. NOTE: The discha rge chute mu[...]

  • Page 8

    6 Inst allation MAN01 16 (Rev . 4/15/2004) Att ach Discharge Chute  Be sure eith er the dischar ge chute , mulching end cap, or c omplete vacuum att achment is inst alled and in good condition. Rep lace if dam- aged. 1. Remove v acuum hou sing from dec k. 2. Install chut e adapter wi th disch arge chut e attached. 3. Insert th e pivot sh aft of [...]

  • Page 9

    Inst allation 7 MAN01 16 (Rev . 4/15/2004 ) Figure 6 . Bearin g Moun t Assemb ly Installa tion Inst all V acuum Driv e Belt 1. Install belt ( 37) over sh eaves and idler as show n in Figure 7. 2. Engag e belt tension le ver (2 9) as shown in F igure 8. Remove V acuum Driv e Belt 1. Disengag e belt t ension l ever ( 29). 2. Release rubbe r latc h on[...]

  • Page 10

    8 Dealer Check List MAN01 16 (4/15/2004) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER ’ S RESPONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make su re it is pro perly s et up b efore deliver ing it t o th e cust omer . The foll owing che ck li sts are a r emind er of poin ts to insp ect. Che ck off each i tem as it is[...]

  • Page 11

    Service 9 MAN01 16 (Rev . 4/15/2004 ) SERVICE Replace V a cuum Housing Bearings 1. Remove v acuum hou sing from dec k. 2. Remove ho se ada pter (4) fr om vac uum hou sing. 3. Remove b elt s heave and har dware s hown i n position (A) from asse mbly . 4. Remove ho using top (23) fr om va cuum housing. 5. Remove s pindle housi ng (8) by remov ing har[...]

  • Page 12

    10 Service MAN01 16 (Rev . 4/15/2004) Service Cont’d Replace V a cuum Spindle Bearings 1. Remove v acuum hou sing from dec k. 2. Remove bea ring moun t (41) from De ck. Le ave plastic co upler sleeve (43) attached to r ight deck spin dle. 3. Remove s pindle assem bly (20) from be aring mount. 4. Remove c ap screw (19) and cup washe r (18) from to[...]

  • Page 13

    Service 1 1 MAN01 16 (Rev . 4/15/2004 ) NOTES[...]

  • Page 14

    12 Part s MAN01 16 (Rev . 4/15/2004) V A CUUM & DRIVE ASSEMBLY 9 11 12 10 8 12 11 22 45 21 19 6 23 47 4 1 2 3 53 46 56 45 44 19 43 41 42 14 13 11 51 10 15 51 11 52 16 17 18 19 40 39 20 38 37 48 49 35 27 34 50 33 32 36 24 25 29 5 30 31 25 26 27 28 50 44 55 54 CD4068var 57[...]

  • Page 15

    Parts 13 MAN01 16 (Rev . 4/15/2004 ) VACUUM & DRIVE ASSEMBL Y PAR TS LIST Ref P ar t No. Description 1 71492 V acuum fan hous ing 2 71493 Angled b lower chute 3 70565 3/8 x 2 H itch pi n 4 70570 Hose ada pter tube 5 70523 6" Hos e clamp 6 1001018 6 x 64" Hose (15 cu. f t. hopper) 8 70608 S pindle h ousing 9 72081 Blower spindle s haft[...]

  • Page 16

    14 Appendix Bolt T orque & Size Chart s (Rev . 8/1 4/2002) BOLT T OR QUE CHAR T Always tighten har dware to these values unles s a different tor que value or ti ghtening p rocedur e is li sted for a sp ecific applica tio n. F astene rs must al wa ys be re placed wi th the s ame grade as specifi ed in t he manual par ts list. Always use the prop[...]

  • Page 17

    Appendix 15 Bolt T orque & Size Chart s (Rev . 8/14/20 02) BOLT SIZ E CHAR T NO TE: Char t shows bo lt thr ead sizes and corr espondi ng head (wrenc h) sizes for standa rd SAE and metr ic bolts. 5/16 3/8 1/2 5/8 3/4 7/8 SAE Bolt Thread Siz es MM 25 50 75 100 125 150 175 IN 1 2 3 4 5 6 7 Metric Bolt Thread Siz es 8MM 18MM 14MM 12MM 10MM 16MM ABB[...]

  • Page 18

    F-8495 MM Repair P arts (Revised 7/15/2003) © 2001 Woods Equipment Company . All rights reserved. W oods Equipmen t Company 260 6 South Illinois Route 2 Post Office Box 10 00 Oregon, Illinois 610 61 815- 7 32-2141 tel 815- 7 32- 75 8 0 fax www .woodsonline.com LIMITED W ARRANTY (Mow’n Machine Replacement Pa rts) WEC Compan y , d/b/ a W oods Equi[...]

  • Page 19

    F-8045 MM ( Rev . 1/28/2004) Wo od s Eq ui p m en t Comp any 260 6 South Illinois Route 2 Post Of fice Box 1000 Oregon, Illinois 610 61 815- 7 32-214 1 tel 815- 7 32- 7580 fax www .w oodsonline.com LIMITED W ARRANTY (Mo w’ n Machi nes) Please Enter In formation Belo w and Save F or Future Reference . Date Pur chased : ____ ______ _____ ____ _____[...]

  • Page 20

    W oods Equipment Company 2606 Illi nois Route 2 South P ost Offi ce Box 1000 Oregon, Illi nois 61061 815-732-2 141 tel 815-732-7 580 fa x © 2001 Woods Equip ment Company . All rights reserved. PA R T N O . MAN0116[...]