Woods Equipment DS1440Q manual

OP E R A TO R ' S M A NU A L R OTAR Y CUTTER MAN0571 (Rev . 10/ 15/ 201 0) T este d. Proven. Unbeat able. DS1260 / DS1260Q DS1440 / DS1440Q DSO1260 / DSO1260Q Seri al Number 1081498 & Above Also in cludes Serv ice & Pa rts Info rmat ion for Serial Number 10 81497 & B elow[...]

2 Introduction Gen’l (Rev . 3/5/2010) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

Introduction 3 MAN057 1 (Rev . 6/15/2007) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORM A TION . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

4 Introduction MAN0571 (Rev . 6/15/20 07) SPECIFICATIONS DS126 0 DSO126 0 DS144 0 DS1260 Q DSO12 60Q DS14 40Q Cutting Height (var ies with tire se lecti on) 2" - 13" 2" - 13" 2" - 13" Cutting Width 126" 126" 144" Overall Width 134" 134" 152" Overall Length (Pull-T ype / Mounte d) 165"[...]

Safe ty 5 Safety V ideo Order Form ( 8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices . The 22 minute video, developed in co operation with AEM (Association of Equipment Manufacturers), reinforces the proper procedures [...]

6 Sa fety Safety V ideo Ord er Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one)  VHS Forma t - VHS01 052 Safety V ideo  DVD Format - DVD010 52 Safety V ideo Please send me Name: _______ _______ _________ _______ _______ ___ Phone: _______ _______ ____ Address: __ _______ _______ _________ _______ _____ ______ [...]

Safety 7 1260 Safe ty Rules (R ev . 2/1/2007) TRAINING  Safety inst ructions are important! Read all att ac hment and power unit manuals; follow all safety r ules and sa fety deca l informa tion. (Replace- ment man uals and safety deca ls are availa ble fr om your dealer . T o locate your nearest dealer , check the Dealer Locator at www .WoodsEq[...]

8 Safety 1260 Safe ty Rules (R ev . 2/1/2007) (Safety R ules conti nued from previous page)  Remove accumula ted debris from this equip- ment, power unit, and engine to avoid fire hazard.  Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.)  Make sure shields and guards are prope[...]

Safety 9 1260 Safe ty Rules (R ev . 2/1/2007) imu m tran spor t spe ed. Doi ng so could resu lt in: • Loss of contr ol of the implement and tractor • Reduced or no ability to stop during br aking • Implement tire failure • Damage to the implement or it s component s.  Use additional caution and reduce speed when under adverse surfac e co[...]

10 Safety 1260 Safe ty Rules (R ev . 2/1/2007)  Follow manual instructions for storage. (Saf ety Rul es contin ued on ne xt page) STORAGE - Co ntinued O N MOUNTED AND SEMI - MOUN TED CUTTERS :  Disconne ct cutte r drives haft and secure u p off ground. Raise cutt er with 3-point hit ch. Place blocks under cutter side skids. Lowe r cutter onto[...]

Safety 11 MAN0571 (Rev . 6/15//2007) 1 - SERIAL NUMBER PLATE 2 - PN 5669 3 - PN 127 77 4 - PN 1003751 CRUSHING AND PINCHING HAZARD  Be extremely careful handling various parts of the machine. They are heavy and hands, fingers, feet, and other body parts could be crushed or pinched between tractor and implement.  Operate tractor controls from [...]

12 Safety MAN0571 (Rev . 6/15/2 007) 9 - PN 1 5503 F ALLING OFF CAN RESUL T IN BEING RUN OVER.  T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times.  Buckle Up! Keep seat belt securely fastened.  Allow no riders. RAISED EQUIPMENT CAN DROP AND CRUSH.  Before[...]

Safety 13 MAN0571 (Rev . 6/15//2007) SAFETY & INSTRUCTIONAL DECALS A TTENTION ! BECOME ALERT! YOUR SAF ETY IS INVOL VED! Replace Immedia tely If Damaged! Check for leaks with cardboard; never use hand. Before loosening fittings: lowe r load, release pressure, and be sure oil is cool. Consult physician immediately i f skin penetration occurs. W [...]

14 Operation MAN0571 (Rev . 6/15/20 07) OPERATION The opera tor is r espons ible for the safe operatio n of the cutter . The oper ator mus t be proper ly trained . Operators s houl d be fami liar wi th the cutter , the trac tor , and all safety practi ces before s tarting op eration. Read the safety rules and safety de cals on pages 7 to 13. This h[...]

Operation 15 MAN057 1 (Rev . 6/15/2007) 5. Connect cu tter drivel ine to tract or PTO sha ft, making sur e the spri ng-acti vated loc k pin slides freely and is s eated i n tractor PTO spli ned gr oove. 6. Remove parkin g jack from the to ngue an d attach i t to the stor age pos t on the front of the cutter . 7. Adjust H- frame be aring height so t[...]

16 Operation MAN0571 (Rev . 6/15/20 07) Category 3 St andard Hitch 1. Positio n tra ctor lo wer lift ar ms between hitc h mast plates. 2. Insert lower h itch pi ns to Posit ion A, Figure 2, through m ast plate s and t ractor lower li ft arms. 3. Secu re with l ynch pins. 4. Attach top link f or mounted units in t he top ho le of upper ma st usi ng [...]

Operation 17 MAN057 1 (Rev . 6/15/2007) 4. Cut the shi eld to the overal l dime nsion ( Figure 6). Figure 6 . Cut Shield 5. Place t he cu toff portio n of th e shield agai nst th e end of the shaft and us e it as a guide. Mark and cu t the shaft. See Figure 7. 6. Repeat ste p 5 for other hal f of driv e. 7. File an d clean e nds of both dri ve halv[...]

18 Operation MAN0571 (Rev . 6/15/20 07) Adjust top link to prov ide 2 inches of clea rance between the brea k link (2) and the rear of the lift links . See Figure 8. Th is clearanc e will allow the cu tter to float ove r uneven terrain. A TTITUDE ADJUSTMENT (PULL- T YPE) Normal Mowing For the m ost econo mica l power us e and be st cut ting results[...]

Operation 19 MAN057 1 (Rev . 6/15/2007) Cutter Operation When begi nning op eration of the cutter , make sur e that all per sons ar e in a s afe locati on. Sl owly mov e int o the material wi th the trac tor PTO set at 540 rpm (10 00 rpm on "Q" models ). Mowing Tip s  Look down and to the rear a nd make sure area is clear before operat[...]

20 Operation MAN0571 (Rev . 6/15/20 07) PRE-OPERA TION CHECK LIST (OWNER 'S RESPON SIBILITY ) ___ Review and follow all safet y rules and sa fety decal in structi ons o n pages 7 t hrough 13 . ___ Check tha t all safety de cals are ins talled an d in good cond ition. Replace i f dama ged. ___ Check tha t equi pment i s prope rly and secu rely [...]

Owner Service 21 MAN057 1 (Rev . 6/15/2007) OWNER SER VICE The inf ormation in thi s secti on is writte n for o perator s who po ssess basic m echani cal skills . If yo u need help, your de aler has trained servi ce techni cian s avail able. For your protecti on, rea d and follow the safety informa- tion in t his m anual.  Keep all persons away [...]

22 Owner Service MAN057 1 (Rev . 6/15/2007) Figure 10 . Jackstand P lacemen t and Lu bricati on Po ints REF DESCRIPTION FREQUENCY 1. Front U-J oint 10 hrs. 2. Mid U-Jo int 10 hrs. 3. Carrier Bearin g Block 40 hrs. 4. T eles coping S haft 10 hrs. 5. Rear U-J oint 10 hrs. 6. Rotating Dr ive Shie ld 10 hrs. 7. Side Drive Y oke (2 P laces) 40 hrs. (gre[...]

Owner Service 23 MAN057 1 (Rev . 6/15/2007) BLADE SERVICING Removing Blades (Figure 1 1) NOTICE ■ If blade pin (12) is seized in cros sbar an d extreme force will be need ed to remove it, support crossbar from below to prevent ge arbox damage. 1. Disconn ect drivel ine fr om trac tor PTO. 2. Open bl ade ac cess cove r and al ign c rossb ar (8) wi[...]

24 Owner Service MAN057 1 (Rev . 6/15/2007) Figure 13 . Slip Clut ch Assemb ly SLIP CLUTCH ADJUSTMENT The sl ip cl utch is desi gned t o slip s o that the ge arbox and driv eline ar e prote cted i f the cutter strikes an obstructi on. A new slip c lutch or one th at has bee n in st orage ov er the winte r ma y seiz e. B efore o perating the cutter [...]

Owner Service 25 MAN057 1 (Rev . 6/15/2007) Figure 14 . Flex ible Coup ler FLEXIBLE COUPLER RUBBER DISK REPLACEMENT The flexi ble couple r side drive is desig ned to flex whe n striki ng he avy obj ects or du ring s tart-up to p rotect g ear- boxes. Th e rubber disks wi ll wear out over time an d requir e replac ement m uch li ke sl ip cl utch disk[...]

26 Owner Service MAN057 1 (Rev . 6/15/2007) Never remove sp lit rim assembly hardwa re (A) with the tire inflat ed. Figure 15 . S plit Ri m T ire Se rvicing CLEANING Af ter Each Us e ● Remove la rge deb ris su ch as clu mps of dirt, gr ass, crop r esidue, e tc. fr om machi ne. ● Inspect machi ne and replac e worn or damaged par ts. ● Replace [...]

T roubleshooting 27 MAN057 1 (Rev . 6/15/2007) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not c ut Dull bla des Sharpen blade s. Worn or brok en blades Replace blades. (Replace in pairs only . ) Incorrec t PT O spe ed Set at ra ted PTO speed. Ground speed too fast Reduce gr ound spe ed. Drive n ot functio ning ( blade s do not turn w he[...]

28 T roubleshooting MAN0571 (rev . 6/15//2007) NOTES[...]

Dealer Service 29 MAN057 1 (Rev . 6/15/2007) DEALER SER VICE The info rmation in this s ection i s written for deal er servi ce pers onnel. T he repair des cribed here r equires special skil ls and tools. If yo ur sh op is not pr operly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you ma y be time and mon ey ah[...]

30 Dealer Service MAN0571 (Rev . 6/15/20 07) NOTE: Distortion to seal cage or dam age to seal lip wi ll cause s eal to leak. 5. Fill gear box with SA E 80W or 90W ge ar lube unti l it runs ou t the le vel pl ug. 6. Remove and r eplace any seal damag ed in installa tio n. Horizont al Shaf t Seal Re pa ir (Figur e 14) 1. Disconn ect and r emove the r[...]

Dealer Service 31 MAN057 1 (Rev . 6/15/2007) 12. While h oldin g gear (1) i n place, slide i nput s haft (3) through gear ( 1) and bear ing ( 7). Al ign spl ines o n shaft (3) and gear (1 ). Slide spacer (12) over inpu t shaft (3) an d press b earing ( 7) onto in put sha ft (3), using a r ound tub e of the cor rect dia meter and a hand pre ss. 13. [...]

32 Dealer Service MAN0571 (Rev . 6/15/20 07) Figure 15 . S plitter Gear box Asse mbly SP LITTER GEARBOX REPAIR (Figure 15) NOTE: Replacing ge ars, sha fts, bearings, and seals may not be co st effecti ve. P urchas ing a c omplet e gearbox may b e more ec onomica l. Remove Gearbox from Cutter 1. Disconn ect drive line fr om the t ractor PTO and remo[...]

Dealer Service 33 MAN057 1 (Rev . 6/15/2007) 13. Inspect ver tical and hor izontal shafts for grooves , nicks , or bumps in the areas wher e the seal s sea t. Resurface a ny da mage with e mery cl oth. 14. Inspect h ousing an d caps for c racks or other damage. Asse mble Ge arb ox (Figure 15) 1. Clean hou sing, paying spec ific at tention to ar eas[...]

34 Dealer Service MAN0571 (Rev . 6/15/20 07) CROSSBAR Crossbar Removal 1. Access bottom si de of cutter f or crossb ar remova l. See BLO CKING ME THOD, page 21. NOTE: Y ou will need to use e ither the puller s crew (Ite m 6, Fig ure 18) or a sm all hydr aulic jack to remove the cr ossbar . 2. Remove bl ades as shown in Fi gure 17. Figure 17 . Blad [...]

Dealer Service 35 MAN057 1 (Rev . 6/15/2007) Crossbar Inst allation 1. Usi ng eme ry clo th (2 20 or f iner) , re move s urface rust, and foreig n material from hub, s pline d gearbox vert ical sh aft, and cros sbar . See Figur e 19. Figure 19 . T yp ical Cros sbar and Gear box Shaft 2. Install cros sbar ( 2) on s plined s haft. See Figure 20 . Ins[...]

36 Dealer Service MAN0571 (Rev . 6/15/20 07) UNIVERSAL JOINT REP AIR Figure 22 . Universal Joint E xploded View U-Joint D isassem bly 1. Remove ex ternal s nap ring s fro m yokes in four loca tions as shown in Fi gure 23. Figu re 23 . Re move Sna p Ring Figure 24 . Remove Cu ps 2. With snap rings re moved, support dr ive in vi se, hold y oke in han[...]

Dealer Service 37 MAN057 1 (Rev . 6/15/2007) U-Joint Assembly 1. Place s eals sec urel y on bea ring cu ps. Inse rt cup into yo ke from outsi de and pr ess in wit h hand pressu re as far as pos sible. In sert j ournal c ross into bear ing cup with g rease fi tting away from shaft. Be car eful not to dis turb needle b earings . Insert a nother be ar[...]

38 Assembly MAN057 1 (Rev . 6/15/2007 ) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS These ins tructio ns are fo r the ass embly o f the DS 1260 and DS144 0 moun ted, se mi-moun ted and pull -typ e cutters as well as the DSO1 260 s emi-moun ted c utter . Many of the procedur es ap ply to all units. When a n instruc tion app lies to a spec ific[...]

Assembly 39 MAN0571 (Rev . 6/15/20 07) Inst all SMV Embl em 1. Remove ma nual tu be and hardware . 2. Align h oles of manu al tub e and S MV m ountin g bracke t (17) and reattach to deck using previ ous hardwar e. 3. Attach S MV sock et (1 8) with two car riage bo lts (29) and lo ck nuts (3 0). 4. Attach SM V emblem (20) to SMV brac ket (19) using [...]

40 Assembly MAN057 1 (Rev . 6/15/2007 ) Figure 29 . DS1260 & DS1 440 Pu ll-T ype Cut ter Ass embly - Front Half 1. T ongue 2. H-Frame 3. Sl eeve, 5/8 x 1 x 9/16 4. Cup w asher 5. Saf ety c hain 6. Par kin g jack 7. Clev is pi n, 1/ 2 x 5-3/ 4 8. Fro nt 2/3 dr ive 9. Rear 1/3 dri ve 10. 3- Joint drive b earin g hous ing 1 1. Bea ring 12. S nap r[...]

Assembly 41 MAN0571 (Rev . 6/15/20 07) DS126 0 & DS144 0 Pull-T ype Assembly (Continued) FRONT HALF (Figure 29) Inst all T ongue 1. Place to ngue (1) betwee n mast plates. 2. Place wa sher (2 6†) and sl eeve ( 16) on c ap scre w (25). 3. Place washer (26) betwe en mast plate s and tongue, ins ert cap s crew (25) with was her (26) an d sleeve [...]

42 Assembly MAN057 1 (Rev . 6/15/2007 ) DS126 0 & DS144 0 Pull-T ype Assembly (Continued) INST ALL CV DRIVELINE (OPTIONAL) Inst all Drivel ine (Figure 30) 1. Coat inpu t sha ft of gearbox with a ligh t coat ing of grease. 2. Attach s lip c lutch on drivel ine ( 6) to input sha ft of gearbox . T ighten ca p screws (14) and lo ck nuts (15). 3. At[...]

Assembly 43 MAN0571 (Rev . 6/15/20 07) Figure 30 . DS1260 & DS14 40 CV D rive Ins tallatio n 1. CV Drive a ssembly 2. H-Frame 3. Sle eve, 5/ 8 x 1 x 9/ 16 4. Cup wa sher 5/8 x 1 -3/4 x 14 Ga 5. Clev is pin, 1 /2 x 5-3 /4 6. Rear stub sha ft 7. 3-J oint dri ve bear ing hou sing 8. Bearing 9. Snap ring 10. Shi eld 1 1. 1/2 Sch edule 4 0 x 3. 56 p[...]

44 Assembly MAN057 1 (Rev . 6/15/2007 ) DS1260 & DS14 40 MOUNTED OR SEMI-MOU NTED C UTTER (Figure 31) Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCK ING METHOD ” on page 21 for jac kstand placeme nt. Inst all A-Frame (Mounted) 1. Attach A-Fr ame w eldmen t (3) t o[...]

Assembly 45 MAN0571 (Rev . 6/15/20 07) Fig ure 31 . DS12 60 & DS144 0 Mount ed Cutter A ssembly 1. T ailwhee l 2. Rear A-fra me link 3. F ront A-f rame ass embl y 4. Lowe r hitch pin 5. Dr ive 6. Sl eeve . 781 x 1 .38 x 2 .40 7. Br eak l ink 8. Sl eeve 1 -3/8 x 1 -3/4 x 1- 1/4 9. Sl eeve 5 /8 x 1 x 1-1/4 10. S pring ar m 11 . S p r i n g 12. T [...]

46 Assembly MAN057 1 (Rev . 6/15/2007 ) Inst all SMV Emblem (Semi-Mounted) See Figure 32. 1. Remove ma nual tu be and hardware . 2. Align h oles of manu al tub e and S MV m ountin g bracke t (16) and reattach to deck using previ ous hardwar e. 3. Attach S MV so cket (1 7) wit h two car riage bo lts (28) and lo ck nuts (2 9). 4. Attach SM V emblem ([...]

Assembly 47 MAN0571 (Rev . 6/15/20 07) DSO126 0 CUTTER (Figure 33) Place j ackstands un der cutte r to ra ise it off the groun d to prov ide clea rance w hen as sembl ing cut ter . See “BLOCKING MET HOD ” on page 21 for jac kstand placeme nt. Inst all Hitch Me chanism 1. Align l eft hitch arm ( 2) and righ t hitch arm (3 ), and washers ( 33) to[...]

48 Assembly MAN057 1 (Rev . 6/15/2007 ) Figure 33 . DSO1260 Cutter Assemb ly 1. T ai lwhee l 2. Left hitch arm 3. Right hitc h arm 4. Hit ch ass embly 5. Lower hitch pi n 6. Dr ive 7. 2-1/2 x 16 Hydrauli c cy linder 8. SMV Moun ting brac ket 9. S MV Socket 10. SMV Brac ket 1 1 . S low moving vehic le emblem 12. Spring arm 13. S pring 14. 1.5 0 x 8.[...]

Assembly 49 MAN0571 (Rev . 6/15/20 07) DS1260 & DS14 40 - ALL MODELS FILL GEARBOXES NOTICE ■ Gearbox is not fill ed at the fac tory . Prio r to delivery to custo mer , make sur e gearb ox is fill ed only half-full with 8 0W or 90W API GL-4 or GL-5 gear lube. U se sid e plug to remove a ny exces s oil. 1. Make sure vent pl ug hol e is cle ar ([...]

50 Assembly MAN057 1 (Rev . 6/15/2007 ) Figure 34 . Rubber Belt Sh ieldi ng Ins tallation DS12 60 1. Fr ont be lt br ack et 2. Fr ont r ubbe r defl ecto r 3. Re ar ba nd 9. 3/8 NC x 1-1/4 Carr iage bol t GR5 10. 3/8 NC Flange lock nut DS1440 4. Left fr ont belt br acket 5. Ri ght fr ont b elt bra cket 6. Center front be lt brac ket 7. Front rubbe r[...]

Assembly 51 MAN0571 (Rev . 6/15/20 07) Figure 35 . Option al Chain S hieldin g Install ation DS1 260 1. Fron t chai n shield brac ket 2. Fron t chai n shield brac ket 7. Pi n, 52 to 54-chai n 9. 5/16 Chai n, 6- link 10. 3/8 NC x 1-1/4 Carria ge bolt G R5 1 1 . 3/8 NC Flange lo ck nut DS1 440 3. Left fr ont ch ain sh ield bracket 4. Ri ght fr ont ch[...]

52 Dealer Check Lists MAN05 71 (Rev . 6/15/2007) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEAL ER ’S R ESPONSIBI LITY) Inspect cutter thoroughl y after assem bly to make su re it is set up properl y befor e delive ring it to the cu stome r . The foll owing check list is a reminder of po ints to insp ect. Ch eck o ff each ite m as it is fou n[...]

Part s 53 MAN057 1 (Rev . 6/15/2007) P ARTS INDEX Rot ary Cutters DS1260, DS1440 & DSO1260 MAIN FRAME ASSEMB LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 - 55 PULL -TYPE ASS EMBLY FRONT HALF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 REAR HALF . . . . . . .[...]

54 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS1 440 MAIN FRAME ASSEMBLY[...]

Part s 55 MAN057 1 (Rev . 6/15/2007) DS1260 / DS1 440 MAIN FRAME ASSEMBLY R E F P ART QTY DESCRIPTION 1 1026976 ‡ 1 T ailwheel we ldment - DS 1260 (S/N 108 1498 & af ter) -or- 1 1026981 ‡ 1 T ailwheel we ldment - DS 1440 (S/N 108 1498 & af ter) 2 58806 2 S pindle gearbo x - DS1260, DSO1260 (see p age 63) -or- 2 1022228 2 S pindle ge arb[...]

56 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 P ULL-T YPE AS SEMBLY - FRONT HALF R E F P ART QTY DESCRIPTION 1 1026245 ‡ 1 T ongue (S/N 10814 98 & afte r) 2 32098 1 H-Frame 3 1791 2 Sleeve, 5/8 x 1 x 9/16 HT 4 106 35 2 Cup washe r 5/8 x 1-3/ 4 OD x 14 Ga 5 19407 1 Safety chain 6 237 90 1 Parking j ack (see page 76) 7 404 1 Clevis pin ,[...]

Part s 57 MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 PULL-TYPE ASSE MBLY - REAR HALF R E F P ART QTY DESCRIPTION 1 1022181 2 T ailwheel arm 2 ----- 2 or 4 T ire & hub ( see p age 75) 3 39385 1 Attitud e rod - DS126 0 -or- 3 1022200 1 Attitude rod - DS1440 5 1004814 1 Tra nsport lock-up 6 104 75 1 3-1/2 x 8 Hydraulic cylinder (see p age 80) 7 1 [...]

58 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS14 40 PULL-TYPE - OPTIONAL CV MOUNTING ASSEMBL Y R E F P ART QTY DESCRIPTION 10 101 1761 1 Shield 1 1 7035 1 1/2 Schedule 40 x 3.56 pipe 12 3443 1 Hose holder 13 1021377 1 CV H-Frame mounting base 14 3489 * 1/2 NC x 3 HHCS GR5 15 765 * 1/2 NC Lock nut 16 3699 * 1/2 NC x 2 HHCS GR5 17 12305 * 1/2 NC x [...]

Part s 59 MAN057 1 (Rev . 6/15/2007) DS12 60 / DS144 0 MOUNT ED CUTTER ASSEMBLY R E F P ART QTY DESCRIPTION 1 ----- 2 T ailwheel (see p age 76) 2 1021373 2 Rear A-frame l ink - DS1260 -or- 2 1022180 2 Rear A-frame l ink - DS1440 3 1021350 1 Front A-frame assembly 4 39 064 2 Lower hitch pin 5 57 419 1 Drive 54 0 RPM - DS12 60 (see p age 74) -or- 5 5[...]

60 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 SEMI-MOUNTED CUTTER ASSEMBLY R E F P ART QTY DESCRIPTION 1 ----- 2 T ailwheel (see p age 77) 2 39064 2 Lower hit ch pin 3 57419 1 Drive 540 RPM - D S1260 (see p a ge 74) -or- 3 57290 1 Drive 1000 RPM - D S1260Q (see p age 74) -or- 3 57422 1 Drive 540 RPM - D S1440 (see p age 74) -or- 3 57425 1 Dr[...]

Part s 61 MAN057 1 (Rev . 6/15/2007) DSO1260 ASSEMBLY R E F PART QTY DESCRIPTION 30 3489 * 1/2 NC x 3 HHCS GR5 31 765 * 1/2 NC Loc k nut 32 1285 * 1/4 x 1-1/2 Cott er pin 33 2370 W asher , 1.62 x 3 x . 18 34 23479 * 1 /2 NC x 5 HHCS GR5 35 1 1900 * 1/2 NC Flange lock nut 36 854 * 1/2" Flat w asher 37 6100 * 1/2 NC x 1-1/4 HHCS GR5 38 16148 * 5[...]

62 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 / DSO126 0 SPLITTER GEARBOX ASSEMBLY NOTE: 1000 RPM GEA RBOX SHOWN; GEAR (8 ) AND GEAR ( 19) ARE REVERS ED ON 540 RPM GE AR BOX. R E F PART QTY DESCRIPTION A 1002495 C omplete 54 0 rpm Gearbox assembly DS1260, DS1440 , DSO1260 -o r- A 1002496 C omplete 10 00 rpm Gearbox assembly DS1260Q, DS1 440Q[...]

Part s 63 MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 / DSO1260 SPINDLE GEARBOX ASSEMBLY R E F PART QTY DESCRIPTI ON A 58806 Gearbox, Rep air asy DS1260 /DSO1260 -or- A 1022228 Gearbox , Repair assem bly DS1440 1 57316 1 G ear crown 23 T M6.7 DS12 60/DSO1 260 -or- 1 1024781 1 Gear cro wn 23T M6.5 DS1440 2 NSS 1 Gearbox housi ng 3 57319 1 Input shaf [...]

64 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 / DS O1260 FLEXIBLE COUPLER R E F P ART QTY DESCRIPT ION 1 102139 0 Complete d rive DS1 260/DSO126 0 -or- 1 102217 9 Complet e drive DS1 440 2 ------- 1 Inner conn ector yoke 3 100814 7 2 Outer conne ctor yoke 1-3/4 20-s pline 5 100814 0 4 Rubber disc 6 100814 1 48 Shaped washer 7 100814 2 24 Bus[...]

Part s 65 MAN057 1 (Rev . 6/15/2007) DS126 0 / DS12 60Q & DS1 440 / DS14 40Q FRONT EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE R E F PART QTY DESCRIPTION A 1004925 1 Comp lete 1000 R PM (20 S pline) -or- A 1003480 1 Comp lete 1000 R PM (21 S pline) -or- A 57282 1 Complet e 540 RPM (6 S pline) 1 40563 1 Y oke 1-3/ 8 - 6 spline (540 RPM) -or- 1 40757 [...]

66 Part s MAN057 1 (Rev . 6/15/2007) DS126 0 / DS12 60Q & DS1 440 / DS14 40Q REAR EQUAL ANGLE DRIVE ASSEMBLY - PULL-TYPE R E F PART QTY DESCRIPTION A 1004926 1 Comp lete rear dri ve asse mbly 1 57421 1 Friction clutch 2 40566 1 Cross & b earing 3 40765 1 S pring pin, 10 x 90 4 40750 1 Inboard yok e 5 40752 1 Inner pro file 6 NSS 1 Outer p r[...]

Part s 67 MAN057 1 (Rev . 6/15/2007) TYPE A - 540 RPM FRON T CV DRIVE ASSEMBLY - WEASLER S P LINE PROFILE (SEE PAGE 69 F OR S TAR PROF ILE) R E F PART QTY DESCRIPTION A 1024175 1 Wea sler 540 rp m front CV drive comple te 1 19851 1 Slide lo ck rep air kit, 1 .38 ID 2 58774 1 Y oke, QD C V 1.375-6 3 58759 2 U-Joint re pair kit, Cat 6 CV 55E 4 58760 [...]

68 Part s MAN057 1 (Rev . 6/15/2007) TYPE B - 540 RPM FRON T CV DRIVE ASSEMBLY - WEASLER S P LINE PROFILE (SEE PAGE 69 F OR S TAR PROF ILE) R E F PART QTY DESCRIPTION A 1024175 1 W easler 540 rp m front C V drive comple te 1 19851 1 Slide lo ck rep air kit, 1 .38 ID 2 1033103 1 Y oke, Q D CV 1.375- 6 3 1033107 2 U-Joi nt repair k it, Cat 6 CV 55E 4[...]

Part s 69 MAN057 1 (Rev . 6/15/2007) 540 RPM F RONT CV DRIVE ASSEM BLY - W ALTERSCHEID STAR PROFILE (SEE PAGE 67 OR 68 FOR S PLINE PROFIL E) R E F PART QTY DESCRIPTION A 10057 97 1 Complete CV dri ve asy (540 rpm) 1 57293 1 Y oke 1-3/8, 6 -spline (5 40 rpm) 2 57294 1 Double y oke 4 1004967 1 Inboa rd yoke 5 57296 2 Cross & beari ng 6 40765 2 S [...]

70 Part s MAN057 1 (Rev . 6/15/2007) TYPE A - 10 00 RPM FRON T CV DRIVE ASSEMBLY - WEASLER S P LINE PROFILE (SEE PAGE 72 FOR W ALTERSCH EID PROFILE ) 1000 RPM 1 -3/8 2 1-SPLINED 1000 RPM 1 -3/4 2 0-SPLINED R E F P ART QTY DESCRIPTION A 1021 102 1 W easler 1000 RPM CV drive assem - bly compl ete, 21-sp line 1 19851 1 Slide lock rep air kit, 1. 38 ID[...]

Part s 71 MAN057 1 (Rev . 6/15/2007) TYPE B - 10 00 RPM FRON T CV DRIVE ASSEMBLY - WEASLER S P LINE PROFILE (SEE PAGE 72 FOR W ALTERSCH EID PROFILE ) 1000 RPM 1 -3/8 2 1-SPLINED 1000 RPM 1 -3/4 20- SPLINE R E F P ART QTY DESCRIPTION A 1021 102 1 W easler 1000 RPM CV drive assem - bly compl ete, 21-sp line 1 19851 1 Slide lock rep air kit, 1. 38 ID [...]

72 Part s MAN057 1 (Rev . 6/15/2007) 1000 RPM FRONT CV DRIVE ASSEMBLY - W ALT ERSCHEID S PLINE PROFILE (SEE PAGE 70 OR 71 FOR WEASLER PROFILE ) R E F P ART QTY DESCRIPTION 1 1003459 1 Y oke 1-3/ 8 - 21 spl ine -or- 1 1003463 1 Y oke 1-3/ 4 - 20 spl ine 2 57294 1 Double y oke 4 57295 1 Y oke 5 57296 2 Cross & beari ng kit 6 40765 1 S pring pin 7[...]

Part s 73 MAN057 1 (Rev . 6/15/2007) REAR FIXED-LENGTH DRIVE FOR CONST ANT V E LOCITY DRIVE R E F P ART QTY DESCRIPTION A 1022221 1 Drive assembl y complete - D S1260 - or- A 1022222 1 Drive assembl y complete - D S1440 1 1024775 1 Drive without s hield - DS1 260 -or- 1 1024777 1 Drive without s hield - DS1 440 3 40566 1 Cross & be aring kit 6 [...]

74 Part s MAN057 1 (Rev . 6/15/2007) DS1260 (Q) / DS1440 (Q ) / DSO1260 (Q) SLIP CLUTCH DRIVE ASSEMB LY - MOUNTED R E F PART QTY DESCRIPTION A 57419 1 Complet e 540 RPM drive asse mbly - DS1260 -or- A 57290 1 Complet e 1000 RP M drive a ssembly - DS1 260Q -or- A 57422 1 Complet e 540 RPM drive asse mbly - DS1440 , DSO1260 -o r- A 57425 1 Complet e [...]

Part s 75 MAN057 1 (Rev . 6/15/2007) WHEEL & TIRE ASSEMBLY R E F PART QTY DESCRIPTION 1 1017050 1 He avy hub ass embly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (includ es items 6, 7, 14) 3 1017033 1 Axle 4 1017027 1 Seal 5 1017028 1 Bearin g cone 6 1017036 1 Bearin g cup 7 1017037 1 Bearin g cup 8 1017029 1 Bea[...]

76 Part s MAN057 1 (Rev . 6/15/2007) MDS1260 / MDS1440 M OUNTED T AILWHEEL AS SEMBLY R E F P ART QTY DESCRIPTION 1 1009185 2 T ail wheel arm 2 15580 2 T ailwheel clevis 3 12577 2 4 x 8 Rim & la minated t ire 4 15591 2 Wheel hub with cups (includes two of item 6) 5 15277 2 Wheel hub as sembly (includes t wo of ite ms 6, 7, 8) 6 309 4 Bearing cu [...]

Part s 77 MAN057 1 (Rev . 6/15/2007) DSO1260 / SMDS 1260 / SMDS1440 SEMI-MOUNTED T AILWHEEL ASSEMBLY R E F P ART QTY DESCRIPTION 1 25620 1 Caste r yoke 2 19459 1 4 x 6.15 Fric tion disc 3 15076 1 Caster arm (includes i tems 6 & 7 ) 4 12881 1 T ailwh eel cap wa sher 5 12889 1 3/32 x 1-9/16 OD O-Ring 6 1 101 1 2 1-1/2 x 1-5/8 x 1-1/2 Bron ze bush[...]

78 Part s MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 BELT SHIELDING (ST ANDARD) DS12 60/DSO1260 D S1440 R E F PART QTY DESCRIPTION 1 1021386 2 Front belt bracket 2 1021387 2 Front rubber deflector 3 1021388 1 Rear band 9 20973 * 22 3/8 NC x 1-1/4 Carria ge bolt G R5 10 14350 * 22 3/8 NC Flan ge lock nut * S tand ard hardw are, obt ain locally R E F[...]

Part s 79 MAN057 1 (Rev . 6/15/2007) DS1260 / DS1440 CHAIN SHIELDING (OPTIONAL) DS12 60/DSO1260 D S1440 R E F PART Q TY DESCRIPTION 1 1021381 2 Front cha in shiel d bracket 2 1021384 1 Rear chain s hield bracke t 7 1007856 3 Pin, 52 to 54 chain 9 549 8 163 5/16 Cha in, 6- li nk 10 20973 * 20 3/8 NC x 1-1/4 C arriage b olt GR5 1 1 14350 * 20 3/8 NC [...]

80 Part s MAN057 1 (Rev . 6/15/2007) 3-1/2 x 8" STROK E HYDRAUL IC CYLINDER (OPTIONAL) R E F PART Q TY DESCRIPTION 1 10475 Hydrau lic cylind er complete, single acting (f or pull-typ e & semi-mou nted) -or- 1 18725 Hydrau lic cylind er complete, double acti ng ( for mo unt ed uni t on ly) 2 23540 Seal rep air kit (include s items 2A - 2D) [...]

Part s 81 MAN057 1 (Rev . 6/15/2007) HYDRAULIC CYLINDER STROKE CONTROL KIT (OPTIONAL) CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke control set for 1-1/ 4" cylin- der rod (co ntains i tems 2 - 5) 2 – – – – 2 1-1/2" Segment 3 – – – – 1 1-1/4" Segment 4 – – – – 1 1" Segment 5 – ?[...]

82 Appendix Bolt T orque & Size Charts (Re v . 3/28/2007 ) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop er[...]

Appendix 83 Bolt T orque & Siz e Charts (R ev . 3/28/2007 ) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... .......... .......... .......... .......... . Agriculture ASABE ............ ........ American Soci ety of Ag[...]

84 Index MAN057 1 (Rev . 6/15/2007 ) INDEX A ASSEMBLY Dealer Set-Up Instructions DS1260 & DS1440 All Models 49 DS12 60 & D S1440 Moun ted or Sem i-M ount ed Cut - ter 44 DS1260 & DS1440 Pull -Type Cutter 38 DSO1260 Cu tter 47 Deal er Se t- up Ins tru cti ons 38 D DEALER CHECK LISTS Deliv ery (Dealer’ s Respons ibility) 52 Pre-D el ive[...]

F-3079 (Rev . 9/16/2010) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399- 663 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch as[...]

F-8494 (Rev . 6/23/2005) W oods Equipmen t Company 260 6 South Illin ois Route 2 Post Office B ox 1000 Oregon, Illinoi s 61061 800-319-663 7 tel 800 -399- 663 7 f ax www .W oodsEquipm ent.com ©2007 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names[...]