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Woods Equipment FZ23B manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L MO W’N MAC HINE MAN0875 (Rev . 3/7/2012 ) FZ23B FZ28K Serial Number 1 177489 & Up TM[...]

  • Page 2

    2 Introduction Gen’l (Re v . 12/ 5/201 1) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instr uctions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin[...]

  • Page 3

    Introduction 3 MAN087 5 (2/8/201 1) T AB LE OF CO NTENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 GENERAL IN FORMA T ION . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    4 Introduction MAN087 5 (2/8/201 1) SPECIFICATIONS Engine: FZ23B . . . . . Brigg s & S tratto n V angu ard V -T win, 4-Cyc le, Air Coo led FZ28K . . . . . . . . . . . . . . . . . . . . . . . . . Ka wasaki, 4-Cycle, A ir Cooled Horsepower : FZ23B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 HP FZ28K [...]

  • Page 5

    Safety 5 MM F-Se ries (Rev . 8/1/2008) TRAINING  Saf ety in struc tion s are i mpor ta nt! R ead all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer . T o lo cate your near est dealer , check the Dealer Locator at www. Woo[...]

  • Page 6

    6 Safety MM F-Series (Rev . 8/1/2008 (Safety R ules co ntinued fr om previo us pa ge)  Remove gas-powered equipment from the truck or tra iler and refuel o n the ground. If this is not possible, then ref uel such equ ipment on a t railer with a port able container , rather than from a gasoline dispens er noz zle.  Keep the nozzle in contact w[...]

  • Page 7

    Safety 7 MM F-Se ries (Rev . 8/1/2008)  W atch for hidde n hazards on the terrain during operation.  W atch for traffic when ope rating near or cro ss- ing roadways.  Uneven t errain cou ld ov erturn th e mach ine.  Do not try to stabilize the machine by putting your foot on the ground.  Do not mow near drop-offs , ditches, or embank[...]

  • Page 8

    8 Safety MM F-Series (Rev . 8/1/2008 (Safety R ules co ntinued fr om previo us pa ge)  Battery posts, terminals, wiring insulation, and relat ed access ories con tai n lead an d lead co m- pounds, chemicals known to the S t ate of California to cause cancer an d birth defects or other repro- ductive harm. WASH HANDS AFTER HANDLING. STORAG E  [...]

  • Page 9

    Safety 9 MAN08 75 (2/8/201 1) 3 – SERIAL NUM BER PLATE 1 – 7240 7 2 – 7240 4 (Safety D ecals con tinued on next p age) W oods Equipment Company Oregon, Illinois, U.S.A. MODEL NO. SERIAL NO. SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SAFETY IS INV OL VED! Replace Immediatel y If Dama ged![...]

  • Page 10

    10 Safety MAN08 75 (2/8/201 1) 6 – 70376 5 – 72406 4 – 72408 7 – 72405 8 - 0775 4100 9 - 7280 1 BE CAREFUL ! Use a cle an, dam p clo th to clea n safe ty decal s. Avoid sprayi ng too close to decal s whe n using a pressu re washer; high-pres sure water c an ent er thr ough ver y sma ll scra tches o r under edg es of d ecals caus ing them to[...]

  • Page 11

    Operation 11 MAN087 5 (2/8/201 1) OPERATION The opera tor is r espons ible for the safe operatio n of this Mow ’n Machi ne. The opera tor mus t be pr operly trained. Operators shoul d be famil iar with th e power unit, all attachm ents that will be used , and all safety practices before s tarting oper ation. Read the sa fety rules a nd saf ety de[...]

  • Page 12

    12 Operation MAN087 5 (2/8/201 1) The PT O co ntrol mus t be in the “OF F” posi tion and th e steerin g handl es in the NEUTRAL p osition b efore unit can be started. A safety swi tch be hind the ope rator ’s seat will ca use the engin e to s top if the opera tor l eaves the seat wit h the PTO or st eering hand les en gaged. The e ngine will [...]

  • Page 13

    Operation 13 MAN087 5 (2/8/201 1)  W atch for hidde n hazards on the terrain during operation. Practi ce st eering m aneuve rs a t half th rottle. STEERING HANDLE OPERATION  Moving steering lever s rapidly from f orwa rd to reverse or reverse to forward could cause loss of control.  Do not ope rate power unit wit h att achment removed. Att[...]

  • Page 14

    14 Operation MAN087 5 (2/8/201 1) STOP PING ENGINE  Remove key and store in a secure lo cation to prevent una uthorized persons f rom operating equipment. 1. Place s teering handle s in the NE UTRAL positio n and s et p ark ing br ake. 2. Move throttl e to 1/3 setting. 3. Allow engin e to id le f or seve ra l min utes. 4. T urn key to OFF p osit[...]

  • Page 15

    Operation 15 MAN087 5 (2/8/201 1) OWNER PRE-OPERA T ION CHECK LIST (OWNER' S RESPONSI BILITY ) ___ Review and follow all safet y rules and safety decal in structi ons o n pages 5 t hrough 10 . ___ Check that all sa fety de cals are ins talled an d in good cond ition . Replace i f dama ged. ___ Check to ma ke sure all shie lds an d guards are p[...]

  • Page 16

    16 Owner Service MAN087 5 (2/8/201 1) OWNER SERVICE  Before performing any service or maintenanc e, lower att achme nt to ground, turn off power unit engine, remove key , and disconnect battery ground cable (negative -).  Before work ing underneath, read manual instru ctions, se curely b lock up, and check sta bil- ity . Secure blocking pr ev[...]

  • Page 17

    Owner Service 17 MAN087 5 (2/8/201 1) Figure 5 . Lubric ation Diag ram T AILWHEEL MAINTENANCE Once a ye ar , disassembl e tailwheel ass embly an d insp ect ro ller be aring s: 1. Remove dust c ap (2) from top of tailwheel asse mbl y (1 ). 2. Remove c otter pin (3) and slotted h ex nut (4). 3. Remove wh eel fo rk (10), bearing cone s (6) and remaini[...]

  • Page 18

    18 Owner Service MAN087 5 (2/8/201 1) HYDROSTATIC T RAN SMISSION SERVICE NOTICE ■ Keep transmis sion oil cl ean. Wh en adding fluid t ake precautions t o prevent dirt and other f oreign material from enterin g the s ystem. NOTE: Check fluid l evel every 8 hours o f operati on. 1. Place p ower un it on a leve l surfac e. 2. S top engin e; remov e [...]

  • Page 19

    Owner Service 19 MAN087 5 (2/8/201 1) 3. Inspect ba ttery to make su re tie-d own is tight an d battery is se cured i n plac e. 4. Insp ect bat tery case for crac ks or lea ks; rep lace batte ry if nece ssary . 5. T est batt ery wi th hydr omete r; rec harg e batt ery if less tha n 75% c harge is indi cated. 6. Add water if nec essary . BURNISH CLU[...]

  • Page 20

    20 Dealer Service MAN087 5 (2/8/201 1) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ahea d [...]

  • Page 21

    Dealer Service 21 MAN087 5 (2/8/201 1) TROUBLESHOOTING ENGINE Engine Dies When S teering Handles are Engaged 1. Check if parking br ake is set. • Release par king br ake. NOTE: When par king brake is on the sy stem is designed to ki ll the eng ine if eit her stee ring hand le is engaged. NOTICE ■ The following test must be performed with an acc[...]

  • Page 22

    22 Dealer Service MAN087 5 (2/8/201 1) • If there is vo ltage at bot h pink/bl ack wir es men- tioned i n the p revious paragrap h, check voltage at ye llo w/red pa rkin g br ake wi res w ith the p ark brake o ff. • If voltage is not pr esent, the wi re between th e seat rela y and parki ng brake swi tch is uncon- nected or the seat relay is de[...]

  • Page 23

    Dealer Service 23 MAN087 5 (2/8/201 1) PARKING BRAKE ADJUSTM ENT NOTICE ■ Overtight ening t he brake c an caus e interna l damage to th e brake linkage. NOTE: Adjust right and left brakes indi viduall y . 1. Disconn ect clevi s from rig ht parking b rake an d brake h andle lin kages. 2. Adjust le ft parking brake pu ll rod until brak e rock shaft[...]

  • Page 24

    24 Dealer Service MAN087 5 (2/8/201 1) Inst all Clutch 1. Install clutch s pacer (10) over eng ine sha ft with the chamf er side toward s the e ngine. Se e Fig ure 14. Figu re 14 . Clutch Sp acer In stalled 2. For FZ23B Only: Align keyway of new D-Dr ive hub (45) wit h key of clutch and press i nto fron t of clutch . See Fig ure 15 an d Figur e 16.[...]

  • Page 25

    Dealer Service 25 MAN087 5 (2/8/201 1) 2. Attach cl utch cab le (16 ) to c lutch (19) us ing hardwar e previ ously remo ved. M ake su re nu t is i n side of loo p of cabl e and betw een wash ers. Cabl e must piv ot freely , (see Figure 13). 3. Attach elec trical wirin g harnes s to clu tch. 4. Replace cou nterwe ights if rem oved. Figure 18 . Clutc[...]

  • Page 26

    26 Assembly MAN087 5 (2/8/201 1) ASSEMBLY DEALER SET-UP INSTR UCTIONS Assemb ly of this Mow’n Ma chine is the res ponsi bility of the Woods dealer. It should be delivered to the own er complete ly as sembled , lubr icated, a nd adj usted for normal c uttin g cond itions. Set up th e Mow’ n Mac hine a s rece ived fr om the factory with these i n[...]

  • Page 27

    Assem bly 27 MAN087 5 (2/8/201 1) Straight Line T ravel 1. Check tire pr essure ; tires mus t have equal air pressu re. 2. Chec k tra vel ; driv e fo rward w ith b oth s tee ring handles full forw ard at half thro ttle. • If travel is not s traig ht, adjust ste ering hand le stop bolt on op posit e side of t urn. • If power u nit turns to the l[...]

  • Page 28

    28 Dealer Check List s MAN032 6 (12/28/20 07) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESPONSI BILITY ) Inspect th e equipme nt thor oughly after assembl y to make su re it is set up pro perly b efore deliveri ng it t o the cust omer . The following chec k lis t is a rem inder o f points to in spec t. Check off each item as it is f[...]

  • Page 29

    Part s 29 MAN087 5 (2/8/201 1) FZ23B, FZ28K FRAME ASSEMB LY . . . . . . . . . . . . . . . . . . . . 30 & 3 1 ENGINE ASSEM BLY FZ23B (Briggs V anguard Gas E ngine 23hp) . . . . . . . . 32 & 33 FZ28K (Kawasa ki Gas Eng ine 28hp) . . . . . . . . . . . . . 34 & 35 HYDRAULIC RESERVOIR & HOSES . . . . . . . . . . . . . . . . . . . 36 &[...]

  • Page 30

    30 Part s MAN087 5 (2/8/201 1) FZ23B, FZ28K FR AME ASSEMBLY[...]

  • Page 31

    Part s 31 MAN087 5 (2/8/201 1) FZ23B, FZ28K FRAME ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 78331 1 Fuel t ank, LH 2 783 30 1 Fuel tank, RH Gas 3 783 33 2 Fuel cap 4 73427 1 Left fend er cover 5 73428 1 Right fend er cover 6 73898 2 Wei ght transfer arm 7 71 1 44 2 Exten sion spring 8 73443 1 Debris s creen, (opt ional) 9 73891 1 Footre s[...]

  • Page 32

    32 Part s MAN087 5 (2/8/201 1) FZ23B ENGINE ASSEMBLY[...]

  • Page 33

    Part s 33 MAN087 5 (2/8/201 1) FZ23B ENGINE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 1 Briggs V anguard gas engine 23 hp Engine 3 86447 typ e 0212 trim G1 2 1000606 1 Air fil ter 1000607 1 Air fil ter - pre cl eaner 3 75470 M uf fler 4 739 45 2 Exha ust gask et 5 70939 1 Oil fil ter 6 ----- 4 M8 x 1.25P x 20 m m Socket h ead cap s crew 1[...]

  • Page 34

    34 Part s MAN087 5 (2/8/201 1) FZ28K ENGINE ASSEMBLY[...]

  • Page 35

    Part s 35 MAN087 5 (2/8/201 1) FZ28K ENGINE ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION A 21536 100 1 S park plug (not sho wn) 1 ----- 1 Kawasaki gas e ngine 28 hp (spec n o. FH770 D-ESO4-R) 2 72859 1 Oil fil ter 3 75215 1 Air fil ter safety element (not shown) 75214 1 Air filter (not shown) 4 75212 1 Air cl eaner hou sing (incl. e lement s) [...]

  • Page 36

    36 Part s MAN087 5 (2/8/201 1) HYDRAULIC RESER VOIR & HOSES[...]

  • Page 37

    Part s 37 MAN087 5 (2/8/201 1) HYDRAULIC RESERVOIR & HOSES P ART S LIST HYDRAULIC DIAGRAM R E F P ART QTY DESCRIPTION 1 75477 1 Hydraulic re servoir 2 75489 1 Cap w/b reather 5 838 * 3 3/8 Lo ck w ash er 6 59077 * 3 3/8 NC Ce nter lock nut 10 7552 7 1 Filt er , hy drau lic o il 1 1 61 4 Adapter , 3/4 JICM x 3/4 ORBM 12 7 5482 1 Hose assem bly -[...]

  • Page 38

    38 Part s MAN087 5 (2/8/201 1) PTO, CLUTCH & PUMP ASSEMBLY[...]

  • Page 39

    Part s 39 MAN087 5 (2/8/201 1) PTO CLUTCH & PUMP ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 7374 6 1 Splined powe r sh aft (FZ 28K) - or- 1 7382 5 1 Splined powe r sh aft (FZ 23B) 2 753 58 1 P TO shea ve 4 388 6 * 1 Key 1/4 x 1-1 /4 5 78044 2 1" Pi llow block bearing w/set screw 69 2 0 * 6 HHCS 75 6 5 * 15 3/8 F lat washer 88 3 8 [...]

  • Page 40

    40 Part s MAN087 5 (2/8/201 1) SEAT & HOOD ASSEMBLY R E F P ART QTY DESCRIPTION 1 75239 1 Seat p an 2 75225 2 Susp ension s eat 4 437 8 * 4 5/ 16 Fl at w ash er 5 F A2 20 * 4 5/16 Nylok nut 6 735 81 2 Pivo t bushing 7 72410 1 Pivot rod 8 854 * 2 1/2 Flat w asher 9 71630 * 2 1/8 x 3/ 4 Cotter pin 10 7809 8 1 Prop rod 1 1 0 7534100 1 Rod c lip 12[...]

  • Page 41

    Part s 41 MAN087 5 (2/8/201 1) T AILWHEEL ASSEMBLY Single T ail wheel Assembl y Wide Sta nc e T ailwhe el A ss embly R E F P ART QTY DESCRIPTION 1 71 126 1 Pivot mount ad apter 2 73741 1 Pivot housing 3 3585 2 Bearing cup 4 3586 2 Bearing con e 5 70328 1 Seal, 1.5 x 2 x .187 6 70086 1 S pace r , 1.013 x 1.5 x .375 7 73818 1 Wheel fo rk 8 05435700 2[...]

  • Page 42

    42 Part s MAN087 5 (2/8/201 1) BRAKE ASSEMBLY R E F P ART Q T Y DESCRIPTION 1 73955 2 2 3 x 10.5 0 T urf tire & wh eel -or- 1 78055 2 23 x 10.50 Low pressure kn obby tire & wheel -or- 1 74093 1 23 x 10.50 Chevro n tire & w heel (right) 1 74097 1 2 3 x 10.50 Chev ron tire & wheel (le ft) 1 75101 23 x 10.50–1 2 T urf tire o nly 1 78[...]

  • Page 43

    Part s 43 MAN087 5 (2/8/201 1) BRAKE ASSEMBLY P ART S LIST (CONTINUED) HEADLIGHT KIT (OPTIONAL) NO TES: Headlight power outle ts are located near the steering p ivot bloc ks. R E F P ART QTY DESCRIPTION 23 2985 * 1 1/4-28 T apered thread gr ease fitt ing 24 3145 * 6 3/32 x 1 /2 Cotter pin 25 7 0024 3 Clevis pin 26 3231 * 1 3/8 NC x 2 HHCS - GR5 27 [...]

  • Page 44

    44 Part s MAN087 5 (2/8/201 1) COUNTERWEIGHT MOUNT KIT NOTES: ** Refer to cou nterwei ght requi rement ch art on page 14 to deter mine the amou nt of co unterw eight requir ed for your mower and equi pment. One co unter- weight is provid ed on the p ower un it, othe rs are avai l- able from you r Woods Dealer . * S tandard hardware, obtain locall y[...]

  • Page 45

    Part s 45 MAN087 5 (2/8/201 1) S TEERING ASSEMBLY R E F P ART QTY DESCRIPTION 1 73023 2 S teering le ver (incl udes item s 5 & 6) 2 73030 2 S teering le ver moun t 3 73178 4 5/16 NC x 1 .0 Whiz b olt 4 73163 4 5/16 NC Flange d lock n ut 5 092468 00 2 Foam handl e grip 6 092 1 1400 2 Viny l cap 7 75458 1 S tee ring pivo t - right 8 75459 1 S tee[...]

  • Page 46

    46 Part s MAN087 5 (2/8/201 1) FZ23B WIRING DIAGRAM SN 1 174 89 & UP[...]

  • Page 47

    Part s 47 MAN087 5 (2/8/201 1) FZ23B WIRING DIAGRAM P ART S LIST SN 1 177489 & UP R E F P ART QTY DESCRIPTION 75515 1 FZ23 B/F Z28K Wiri ng a ssem bly 1 0156 3700 1 Ignition switc h 7519 6 1 Ign iti on k ey 2 088412 00 2 Indicator l ight 3 -------- 1 Battery 12V s ide post, group 70, 45 0 - 500 CCA (obt ain local ly) 4 730 46 1 Diode asse mbly [...]

  • Page 48

    48 Part s MAN087 5 (2/8/201 1) FZ28K WIRING DIAGRAM SN 1 177489 & U P[...]

  • Page 49

    Part s 49 MAN087 5 (2/8/201 1) FZ28K WIRING DIAGRAM P ART S LIST SN 1 177489 & UP R E F P ART QTY DESCRIPTION A 75232 1 FZ23B/FZ28K Wi ring ass embly 1 0156 3700 1 Ignition switc h 7519 6 1 Ign iti on k ey 2 088412 00 2 Indicator l ight 3 -------- 1 Battery 12V s ide post, group 70, 45 0 - 500 CCA (obt ain local ly) 4 730 46 1 Diode asse mbly 5[...]

  • Page 50

    50 Appendix Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list. Always us e the prop e[...]

  • Page 51

    Appendix 51 Bolt T o rque & Siz e Charts (Rev . 3/28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........... .......... .......... .......... ....... ......... ..... Agricul ture ASABE ............ ........ American Soci ety of Ag[...]

  • Page 52

    52 Index MAN03 26 (12/28/2007 ) INDEX ASSEMBLY Dealer Set- Up Instr uctions 26 Install S ingle T ailwheel (Optio nal) 27 DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 28 Pre-De liver y (Dea ler’ s Resp onsib ility ) 28 DEAL ER SERVI CE Belt R emova l 22 Clutch Repair Align Bel t 24 Install Clutch 24 Reassemble Co mponents 24 Remov e[...]

  • Page 53

    F-8495 M M & Boundary Repair Parts (Rev . 2/1 1/201 1) Wo od s Eq u ip me n t Company 260 6 South Illi n ois Ro ute 2 Post Offi ce B ox 10 00 O r e g o n , Il li n o is 61061 8 00-319-663 7 tel 800-3 99-6 63 7 fax www . W oodsE q uip m e n t.co m ©201 1 Woods Equipm ent Company . All rights reserved. WOODS, the Woods logo, Mow’n Machine, and[...]

  • Page 54

    F-8045 MM ( Rev . 2/1 1/201 1) LIMITED W ARRANTY Mow’ n Ma chi ne TM Zer o-T urn Mo wers Please Enter Information Belo w an d Save For Fut ure Reference . Date Purc hase d: ______ ____ _____ ______ _____ From ( Dealer): ____ _____ ____ ____ _____ ____ _______ ____ _ Model Number: ______ ______ _____ ____ _____ Serial Numb er: ___ _______ ____ ___[...]