English dropdown-ico

Woods Equipment LF138 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Woods Equipment LF138, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Woods Equipment LF138 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Woods Equipment LF138. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Woods Equipment LF138 should contain:
- informations concerning technical data of Woods Equipment LF138
- name of the manufacturer and a year of construction of the Woods Equipment LF138 item
- rules of operation, control and maintenance of the Woods Equipment LF138 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Woods Equipment LF138 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Woods Equipment LF138, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Woods Equipment service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Woods Equipment LF138.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Woods Equipment LF138 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L LOADER S MAN0556 (Rev . 1/6/201 1) T ested. Proven. Un beat able. LF138 LF156[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN05 56 (9/21/2007 ) T ABLE OF CONTENT S Introductio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General In formatio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 S pecifi catio ns . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 Introduction MAN055 6 (9/121/20 07) SPECIFICATIONS S pec ificatio ns will vary with tractor , tir e size, hy draulic system and bu cket used. The specific ations ar e given for a loader e quippe d with a 84 " (LF1 38) and 9 6" (L F156) m aterial bucket, o perated wi th an a verage t ractor hydraulic system of 10-20 g pm with engin e ope[...]

  • Page 5

    Introduction 5 MAN05 56 (9/21/2007 ) LIFT CAP ACITY & BREAKOUT VS PRESSURE Pressu re (psi) LF138 Lift Capacity at Bucket Pin (lbs.) LF138 Bre akout 31.5" For ward o f Bucket Pi n (lbs .) LF156 Lif t Capacity at Bucket Pin (lbs.) LF156 Bre akout 31.5" Forw ard of Bucket Pi n (lbs .) 2250 3160 341 0 3700 382 0 2500 3720 392 0 4270 440 0[...]

  • Page 6

    6 Safety 1020 Lo ader SR (Re v . 2/16/2007) INST ALLA TION  During inst alla tion, the tra ctor engine should be off, the ke y removed an d the bra kes lo cked. Do not disconnec t hydrauli c lines unt il attachments are removed or lowered to the ground and system pressure is rel eased by operating valve l evers. Never operate any hydraul ic cyli[...]

  • Page 7

    Safety 7 1020 Lo ader SR (Re v . 2/16/2007)  Power unit must be equipped with ROPS or ROPS cab and seat belt. K eep seat be lt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or cr ushed. Keep foldable ROPS sy stem in “lock ed up” positio n at all tim es.  Make sur e all safet y decal s are installe[...]

  • Page 8

    8 Safety 1020 Lo ader SR (Re v . 2/16/2007) (Safety Ru les cont inued from pre vious p age)  A VOID IN JUR Y OR DEA TH FROM ROLLOVER ACCIDENTS: • Move and turn tractor at less than 6 mph (10 km/h ). • W atch fo r hidden h azard s such a s holes, ditches, and othe r obstructions which may cause tractor and loader to tip over . • Carry loads[...]

  • Page 9

    Safety 9 1020 Lo ader SR (Re v . 2/16/2007)  Do not loosen hydra ulic fittings or hoses while loader is in store d position.  Do not climb or lean on equipment st ored on stand.  Keep children and byst anders away from stor- age ar ea.  Do not allo w bystanders in the a rea when op er- ating, attaching, removing, as sembling, or s ervic[...]

  • Page 10

    10 Safety MAN055 6 (9/21/20 07) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immedia tely If Damaged! 7 - PN 56053 56053-A DANGER ROLLOVERS CAN RESUL T IN INJUR Y OR DEA TH Always use ROPS and seat belt. Add rear tractor ballast. Move wheels to widest setting. A v oid slope operation. Operate at low [...]

  • Page 11

    Safety 11 MAN055 6 (9/21200 7) 8 - PN 1 025148 A 5 - PN 56 050 3 - PN 102626 8 BE CAREFUL! Use a clea n, damp cloth to clean sa fety decal s. Avoid sp rayi ng too clos e to de cals wh en usi ng a pressur e washer; high -pressur e water can en ter throu gh ver y sm all scr atch es or unde r edges of decals causing them to pe el or come of f. Repl ac[...]

  • Page 12

    12 Operation MAN05 56 (9/21/2007) OPERATION Be famil iar with and fol low all s afety rules a nd safety decals in the manual, on the loa der , and on the tract or . The sa fe operat ion of this loade r is t he re sponsib ility of the operat or , who mu st be pr operly trained . The oper a- tor should be famil iar with the equ ipment and all safety [...]

  • Page 13

    Operation 13 MAN055 6 (9/21/20 07) CONNECT BUCKET OR ATT ACH MENT USING QUICK ATT A CH COUPLER Positio n the hyd raulic hoses so they wil l not be pinc hed when conn ecting the attach ment. The quick attach co upler hand le shoul d be in the unlocke d (open) posit ion wi th loc k pins retracte d, Fig- ure 1. Figure 1 . Quick Attach Coupler Han dle [...]

  • Page 14

    14 Operation MAN05 56 (9/21/2007) Filling Bucket 1. Approac h and e nter the p ile wi th a leve l buc ket. Figure 4 . Fill ing B ucket 2. Loaders with single handle controls : Eas e the leve r back and towa rd you t o lift and roll ba ck th e bucket, Fi gure 5. Figure 5 . Single Handle Cont rol 3. Lift and roll back bucket. Fig ure 6 . Lift and Rol[...]

  • Page 15

    Operation 15 MAN055 6 (9/21/20 07) and load i s stable. • Be extra carefu l when o perating on a slo pe. • Do not operate on steep slo pes. • Do not stop, st art or change directions sud- denly on slopes. • If loader is equipped with round bale attach- ment s, always approach ba le with tracto r facing uphill. • Be sure tract or tir e spa[...]

  • Page 16

    16 Operation MAN05 56 (9/21/2007) Figure 13 . Loadi ng from a Bank Peeling and S craping Use a s light bu cket angle , travel forwar d, and hold the lift contro l for ward t o start the c ut. Ma ke a short 5- inch to 8-inch a ngle c ut and break-out clean ly , F igure 14 . With the buck et leve l, start a cut at the not ch approx i- mately 2 i nche[...]

  • Page 17

    Operation 17 MAN055 6 (9/21/20 07) Figure 20 . Bucket Tilted too Far Backfilling 1. Approac h the p ile with a flat bu cket, F igure 21 . Figure 21 . Backfil ling Cor rectly 2. Do not use the buc ket in the dump po sition for bulldoz ing. T his met hod will imp ose se vere shock loadings on the dum p linkage , the buck et cyli nder , and the tr act[...]

  • Page 18

    18 Operation MAN05 56 (9/21/2007) GRAPPLE OPERATION The gra pple for k is a c lamping device and sh ould b e used to clamp loose h ay , str aw , or si lage. It is not to be used to di g mate rial lo ose from a pile .  A VOID INJUR Y OR DEA TH FROM ROLLOVER ACCIDENTS: • Move and turn t ractor a t less than 6 mph (1 0 km/h). • W atch fo r hid [...]

  • Page 19

    Operation 19 MAN055 6 (9/21/20 07) Raise and ro ll bale ba ck just hi gh enoug h to provid e ground c learance f or trans port. Select l ow tractor speed be fore mo ving or t urnin g on a slope. Figure 25 . Picking Up Round B ale on a Slope T ransporti ng a Round Bale with Grapple Carry bal e low and s light ly rolled back . Figure 26 . Transportin[...]

  • Page 20

    20 Operation MAN05 56 (9/21/2007)  T o help prevent personal injury from exposed fork tines , always store bale sp ear wit h tines pointed do wn, or against bale, building or ot her st able objec t. The bale sp ear is to be use d only for hand ling roun d bales. Do not us e for diggin g rocks , pullin g out fence, or as a craning device with a c[...]

  • Page 21

    Operation 21 MAN055 6 (9/21/20 07) PRE-OPERA TION CHECK LIST (OWNER' S RESPON SIBILI TY) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 6 t hrough 1 1. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check th at all ha rdware and cotte r pins are pro p- e[...]

  • Page 22

    22 Owner Service MAN05 56 (9/21/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical ski lls. If you n eed he lp, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Never work under a raised [...]

  • Page 23

    T roubleshooting 23 MAN055 6 (9/21/20 07) TROUB LESHOOTI NG The follo wing is a lis t of servic e problem s, poss ible causes, and solutions . If problem s stil l exist after prefor ming th e solu tion, contact your nearest Woods deal er fo r author ized se rvice. PROBLEM POSSIBLE CAUSE SOLUTION Jerky op eratio n Air in hydraul ic syst em Cycle c y[...]

  • Page 24

    24 T roubleshooting MAN055 6 (9/21/2007) TROUB LESHOOTI NG Cannot ra ise load Low oil s upply Check oi l level . Bucket overloa ded T ry lighter load. Hydraulic coupler s not ful ly engaged Reconnec t hose s. Cylinde r piston seal leaka ge Install sea l repair k it. Contro l val ve incorrec tly adjus ted or malfu nctio ning Repair or rep lace contr[...]

  • Page 25

    MAN055 6 (9/21/200 7) Dealer Check List s 25 DEALER CH ECK LIST S PRE- DELIV ERY CHE CK LIST (Dealer 's Responsi bilit y) Inspect the loader thorou ghly after assem bly to be cer- tain it is s et up pr operly before de liveri ng it to the cus- tomer . The che ck lists are a rem inder of points t o insp ect. Che ck off each i tem as it is found[...]

  • Page 26

    26 Dealer Service MAN05 56 (9/21/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice pers onnel. The repair described herei n requir es special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ahead t[...]

  • Page 27

    MAN055 6 (9/21/200 7) Dealer Service 27 With all of the seal s installed, slide the rod guid e assembl y (5) onto rod ( 1). Install crow n pist on seal (3 J) onto pi ston (6) . Install off- set ring s (3H ) on bo th sides o f the cr own pi ston s eal (3J) in t he lar ge groov e on th e piston (6). T he prof ile of the offset ring (3B) should mat e [...]

  • Page 28

    28 Dealer Service MAN05 56 (9/21/2007) Figure 32 . Boom Cylin ders Figure 33 . Grapple Cylin der 1. Piston r od 3A. O- Ring 3B. Wi per rin g 3C. R od seal 3D. Ba ck-up r ing 3E. O-Ring 3G . Guard r ing 3H. Offset ri ng 3J. C rown pis ton se al 5. Rod g uide a ssemb ly 6. Piston 8. Cyl inder ba rrel 1. Pis ton rod 3A. O-Ri ng 3B. Wip er ring 3C. Rod[...]

  • Page 29

    MAN055 6 (9/21/200 7) Dealer Service 29 PIVOT BEARING REPLACEMENT T wo re placabl e bear ings per pivo t joint ar e locat ed in: Bearing repair ki ts for LF1 38 and L F156 lo aders ar e: 1018608 24 Beari ng repair kit (All pivot points ) 1018607 2 Beari ng repair k it (For any 1 pivot point) Replace p ivot beari ng as follows: 1. Remove l oader fro[...]

  • Page 30

    30 Dealer Service MAN05 56 (9/21/2007) NOTES[...]

  • Page 31

    MAN055 6 (9/21/200 7) Assembly 31 ASSEMBLY DEALER SET-UP INSTR UCTIONS Loader as sembly is the res ponsi bility o f the Woods dealer . The l oader i s ship ped as semb led o n a pallet for your c onvenie nce. T he loa der m ust b e proper ly se t up and in stalled t o assur e prolon ged se rvice life a nd saf e operatio n.  Keep hands and body a[...]

  • Page 32

    32 Assembly MAN05 56 (9/21/2007) Pin-On Bucket Inst allation (LF138 Only) 1. Remo ve lo ader pi ns and bucket pins fro m the bucket m ountin g lugs. 2. Attach lower hol es on b ucke t to loade r bo om usin g pins and hardwar e provi ded. 3. Extend bu cket c ylinder and attach bucket li nks t o the upper hole s on the bucket usi ng pins and hardwar [...]

  • Page 33

    MAN055 6 (9/21/200 7) Assembly 33 Figure 40 . Bucket Le vel I ndicator Installed Greas e Loader Lubricate a ll pi vot points s hown on page 22 with a h igh quality SAE m ulti- purpos e grea se. Grapple Inst allation (Optional) 1. With the buc ket attache d to the load er , roll buc ket forw ard u ntil the back of it is pa rall el wit h the ground. [...]

  • Page 34

    34 Assembly MAN05 56 (9/21/2007) Inst all Hydraulic Hoses Figure 42 . Hydraul ic Hose Installation 1. Attach s traight e nd of hose (40) to rod end o f le ft grapple cyli nder . 2. Route hose al ong ins ide of left at tachment brac ket and at tach 90° end of ho se ( 40) to the top feedl ine (43) on the left side of the g rappl e. 3. Attach str aig[...]

  • Page 35

    MAN055 6 (9/21/200 7) Inst allation 35 INST ALLATION ATT AC H LOADER TO T RACTOR Remove mo unt pin s from l oader up rights. Align tr actor wit h loader an d driv e tracto r into load er slowl y . Figu re 44 . Align Tractor to Lo ader Shut off tractor . Conne ct the hydraulic hoses. Restart tracto r and dr ive tra ctor forwar d, du mp bucke t to lo[...]

  • Page 36

    36 Installation MAN05 56 (9/21/2007)  T o pro vide n ecessary b alance , loader frame must be equipped with bucket or att achment before att aching or detaching from tractor , or when loader is i n stored p ositi on.  Do not climb or lean on equipment stored on st and.  Keep children and byst anders away fr om stor- age area . CONNECT LOAD[...]

  • Page 37

    MAN055 6 (9/21/200 7) Inst allation 37 4. Open the gr apple slightly (eno ugh to remov e som e pressu re from the pin s). 5. Remove the pins tha t attach the grapp le to th e bucket (to ols ma y be req uire d to get the pins o ut) 6. Uncouple the hy draulic s. 7. Remove the cap s crews that atta ch the gr apple g rill to th e buck et. 8. Rotate the[...]

  • Page 38

    38 Part s MAN05 56 (9/21/2007) LF138 & LF156 LOADER ASSEMBLY 55 35. Complete D ecal S et 36. Safety De cal Set 37. French De cal S et[...]

  • Page 39

    MAN055 6 (9/21200 7) Part s 39 LF138 & LF156 LOADER ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 10265 90 1 Boom assemb ly - LF156 1 1026591 1 Boom as sembly - LF138 2 1026592 1 Right upri ght - LF156 2 1026594 1 Right upri ght - LF138 3 1026593 1 Left upright - LF156 3 1026595 1 Left upright - LF138 4 1024768B 1 Cy linde r , 2.95 x 1 .9[...]

  • Page 40

    40 Part s MAN05 56 (9/21/2007) QUICK ATT ACH BUCKET ASSEMBLY PIN-ON BUCKET ASSEM BLY (LF138 ONLY) R E F P ART QTY DESCRIPTION 1 2470084G - 84" Bucke t w/Grap ple lugs 1 2470084 - 84" Bucket 1 2470096 - 96" Bucket w/G rappl e lugs 2 101417 9K - 84" Cutting ed ge kit (incl. it ems 15-16) 2 101948 2K - 96" Cutting ed ge kit (i[...]

  • Page 41

    MAN055 6 (9/21200 7) Part s 41 QUICK ATT ACH COUPLER (OPTIONAL FOR LF138) R E F P ART QTY DESCRIPTION A 24500 00 - ISO 23206 C arriage a s sembly 1 --------- 1 ISO 2320 6 Carriage (NSS) 2 1025541 1 Ha ndle 3 1025542 1 Ha ndle link - right 4 1025545 1 Ha ndle link - left 5 1025941 1 L atch link 6 1025646 4 Pi n, 1.25 x 7.63 7 1025543 2 Pi n, .787 x [...]

  • Page 42

    42 Part s MAN05 56 (9/21/2007) HYDRAULIC HOSE ROUTING & P ART S LIST R E F P ART QTY DESCRIPTION 1 1025656 1 Feedline - Bu cket rod upper - LF156 1 1026250 1 Feedline - Bu cket rod upper - LF138 2 1025653 1 Feedline - Bucket ba se upper - LF1 56 2 1026251 1 Feedline - Bucket ba se upper - LF1 38 3 1025655 1 Feedline - Bo om base - LF156 3 10262[...]

  • Page 43

    MAN055 6 (9/21200 7) Part s 43 HYDRAULIC CYLINDER SEA L KIT S & ASSEMBLY Length Seal Kit Cylinder T ube ID Rod OD Extended Retracted S pan ner Nut Sty l e Threa ded Rod Gland Style Complete Assembl y LF138 Bo om 2.76 1.77 67.00 38 .07 N.A. 1024771 1024766 RH 1024767 LH LF156 Bo om 2.95 1.97 70.75 39 .88 N.A. 1024772 1024768 RH 1024769 LH LF138 [...]

  • Page 44

    44 Part s MAN05 56 (9/21/2007) 2490000 GRAPPLE (OPTIONAL) (Rev . 1/6/201 1) 7 - PN 10 26520[...]

  • Page 45

    MAN055 6 (9/21200 7) Part s 45 2490000 GRAPPLE P A RT S LIST NOTE: For items 8, 9 & 10 see Deca l pages 10 and 11. R E F P ART QTY DESCRIPTION 1 1021502B 2 Hydrauli c cylin der 2 1025916 1 Grapple at tach ri ght 3 1025917 1 Grapple at tach l eft 4 1025918 1 Grapple arm 5 1025919 1 Grapple to oth 6 1032748 1 Grapple gri ll 7 1026520 2 Decal, Dan[...]

  • Page 46

    46 Appendix Bolt T orque & Size Ch arts (Re v . 3/28/2007) BOLT T ORQUE C HART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as spec ified in the m anual par ts list. Always use the prope[...]

  • Page 47

    Appendix 47 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ ............. .......... ................. ............. . Agricultu re ASABE ............ ........ American Society of Agri[...]

  • Page 48

    48 Index MAN05 56 (9/21/2007) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 31 D DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 25 Pre-De liver y (Dea ler’ s Re sponsib ility ) 25 DEAL ER SERV ICE Cylinder Re pair Threaded R od Gui de Cylin der Assem bly 26 Disasse mbly 26 Pivot B earin g Repla cemen t 29 G GENERAL Abbrev iation s 47[...]

  • Page 49

    F-3079 (Rev . 1/12/201 1) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch ase[...]

  • Page 50

    F-8494 (Rev . 6/23/2005) ©2007 Woods Equipment Company . All rights reserved. WOODS and the W oods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecif icat [...]