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Woods Equipment LF156 manual

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Table of contents for the manual

  • Page 1

    OP E R A TO R ' S M A NU A L LOADER S MAN0556 (Rev . 1/6/201 1) T ested. Proven. Un beat able. LF138 LF156[...]

  • Page 2

    2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler . Read manua l instruc tions and safet y rules . Mak e su re all items on the Dealer ’s Pre-Del ivery and Deliver y Check Lists in the Ope rator ’s Manual are com pleted before r eleasin g [...]

  • Page 3

    Introduction 3 MAN05 56 (9/21/2007 ) T ABLE OF CONTENT S Introductio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General In formatio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 S pecifi catio ns . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    4 Introduction MAN055 6 (9/121/20 07) SPECIFICATIONS S pec ificatio ns will vary with tractor , tir e size, hy draulic system and bu cket used. The specific ations ar e given for a loader e quippe d with a 84 " (LF1 38) and 9 6" (L F156) m aterial bucket, o perated wi th an a verage t ractor hydraulic system of 10-20 g pm with engin e ope[...]

  • Page 5

    Introduction 5 MAN05 56 (9/21/2007 ) LIFT CAP ACITY & BREAKOUT VS PRESSURE Pressu re (psi) LF138 Lift Capacity at Bucket Pin (lbs.) LF138 Bre akout 31.5" For ward o f Bucket Pi n (lbs .) LF156 Lif t Capacity at Bucket Pin (lbs.) LF156 Bre akout 31.5" Forw ard of Bucket Pi n (lbs .) 2250 3160 341 0 3700 382 0 2500 3720 392 0 4270 440 0[...]

  • Page 6

    6 Safety 1020 Lo ader SR (Re v . 2/16/2007) INST ALLA TION  During inst alla tion, the tra ctor engine should be off, the ke y removed an d the bra kes lo cked. Do not disconnec t hydrauli c lines unt il attachments are removed or lowered to the ground and system pressure is rel eased by operating valve l evers. Never operate any hydraul ic cyli[...]

  • Page 7

    Safety 7 1020 Lo ader SR (Re v . 2/16/2007)  Power unit must be equipped with ROPS or ROPS cab and seat belt. K eep seat be lt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or cr ushed. Keep foldable ROPS sy stem in “lock ed up” positio n at all tim es.  Make sur e all safet y decal s are installe[...]

  • Page 8

    8 Safety 1020 Lo ader SR (Re v . 2/16/2007) (Safety Ru les cont inued from pre vious p age)  A VOID IN JUR Y OR DEA TH FROM ROLLOVER ACCIDENTS: • Move and turn tractor at less than 6 mph (10 km/h ). • W atch fo r hidden h azard s such a s holes, ditches, and othe r obstructions which may cause tractor and loader to tip over . • Carry loads[...]

  • Page 9

    Safety 9 1020 Lo ader SR (Re v . 2/16/2007)  Do not loosen hydra ulic fittings or hoses while loader is in store d position.  Do not climb or lean on equipment st ored on stand.  Keep children and byst anders away from stor- age ar ea.  Do not allo w bystanders in the a rea when op er- ating, attaching, removing, as sembling, or s ervic[...]

  • Page 10

    10 Safety MAN055 6 (9/21/20 07) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immedia tely If Damaged! 7 - PN 56053 56053-A DANGER ROLLOVERS CAN RESUL T IN INJUR Y OR DEA TH Always use ROPS and seat belt. Add rear tractor ballast. Move wheels to widest setting. A v oid slope operation. Operate at low [...]

  • Page 11

    Safety 11 MAN055 6 (9/21200 7) 8 - PN 1 025148 A 5 - PN 56 050 3 - PN 102626 8 BE CAREFUL! Use a clea n, damp cloth to clean sa fety decal s. Avoid sp rayi ng too clos e to de cals wh en usi ng a pressur e washer; high -pressur e water can en ter throu gh ver y sm all scr atch es or unde r edges of decals causing them to pe el or come of f. Repl ac[...]

  • Page 12

    12 Operation MAN05 56 (9/21/2007) OPERATION Be famil iar with and fol low all s afety rules a nd safety decals in the manual, on the loa der , and on the tract or . The sa fe operat ion of this loade r is t he re sponsib ility of the operat or , who mu st be pr operly trained . The oper a- tor should be famil iar with the equ ipment and all safety [...]

  • Page 13

    Operation 13 MAN055 6 (9/21/20 07) CONNECT BUCKET OR ATT ACH MENT USING QUICK ATT A CH COUPLER Positio n the hyd raulic hoses so they wil l not be pinc hed when conn ecting the attach ment. The quick attach co upler hand le shoul d be in the unlocke d (open) posit ion wi th loc k pins retracte d, Fig- ure 1. Figure 1 . Quick Attach Coupler Han dle [...]

  • Page 14

    14 Operation MAN05 56 (9/21/2007) Filling Bucket 1. Approac h and e nter the p ile wi th a leve l buc ket. Figure 4 . Fill ing B ucket 2. Loaders with single handle controls : Eas e the leve r back and towa rd you t o lift and roll ba ck th e bucket, Fi gure 5. Figure 5 . Single Handle Cont rol 3. Lift and roll back bucket. Fig ure 6 . Lift and Rol[...]

  • Page 15

    Operation 15 MAN055 6 (9/21/20 07) and load i s stable. • Be extra carefu l when o perating on a slo pe. • Do not operate on steep slo pes. • Do not stop, st art or change directions sud- denly on slopes. • If loader is equipped with round bale attach- ment s, always approach ba le with tracto r facing uphill. • Be sure tract or tir e spa[...]

  • Page 16

    16 Operation MAN05 56 (9/21/2007) Figure 13 . Loadi ng from a Bank Peeling and S craping Use a s light bu cket angle , travel forwar d, and hold the lift contro l for ward t o start the c ut. Ma ke a short 5- inch to 8-inch a ngle c ut and break-out clean ly , F igure 14 . With the buck et leve l, start a cut at the not ch approx i- mately 2 i nche[...]

  • Page 17

    Operation 17 MAN055 6 (9/21/20 07) Figure 20 . Bucket Tilted too Far Backfilling 1. Approac h the p ile with a flat bu cket, F igure 21 . Figure 21 . Backfil ling Cor rectly 2. Do not use the buc ket in the dump po sition for bulldoz ing. T his met hod will imp ose se vere shock loadings on the dum p linkage , the buck et cyli nder , and the tr act[...]

  • Page 18

    18 Operation MAN05 56 (9/21/2007) GRAPPLE OPERATION The gra pple for k is a c lamping device and sh ould b e used to clamp loose h ay , str aw , or si lage. It is not to be used to di g mate rial lo ose from a pile .  A VOID INJUR Y OR DEA TH FROM ROLLOVER ACCIDENTS: • Move and turn t ractor a t less than 6 mph (1 0 km/h). • W atch fo r hid [...]

  • Page 19

    Operation 19 MAN055 6 (9/21/20 07) Raise and ro ll bale ba ck just hi gh enoug h to provid e ground c learance f or trans port. Select l ow tractor speed be fore mo ving or t urnin g on a slope. Figure 25 . Picking Up Round B ale on a Slope T ransporti ng a Round Bale with Grapple Carry bal e low and s light ly rolled back . Figure 26 . Transportin[...]

  • Page 20

    20 Operation MAN05 56 (9/21/2007)  T o help prevent personal injury from exposed fork tines , always store bale sp ear wit h tines pointed do wn, or against bale, building or ot her st able objec t. The bale sp ear is to be use d only for hand ling roun d bales. Do not us e for diggin g rocks , pullin g out fence, or as a craning device with a c[...]

  • Page 21

    Operation 21 MAN055 6 (9/21/20 07) PRE-OPERA TION CHECK LIST (OWNER' S RESPON SIBILI TY) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 6 t hrough 1 1. ___ Check tha t all safety de cals are in stalled an d in good cond ition . Replace i f dama ged. ___ Check th at all ha rdware and cotte r pins are pro p- e[...]

  • Page 22

    22 Owner Service MAN05 56 (9/21/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical ski lls. If you n eed he lp, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.  Never work under a raised [...]

  • Page 23

    T roubleshooting 23 MAN055 6 (9/21/20 07) TROUB LESHOOTI NG The follo wing is a lis t of servic e problem s, poss ible causes, and solutions . If problem s stil l exist after prefor ming th e solu tion, contact your nearest Woods deal er fo r author ized se rvice. PROBLEM POSSIBLE CAUSE SOLUTION Jerky op eratio n Air in hydraul ic syst em Cycle c y[...]

  • Page 24

    24 T roubleshooting MAN055 6 (9/21/2007) TROUB LESHOOTI NG Cannot ra ise load Low oil s upply Check oi l level . Bucket overloa ded T ry lighter load. Hydraulic coupler s not ful ly engaged Reconnec t hose s. Cylinde r piston seal leaka ge Install sea l repair k it. Contro l val ve incorrec tly adjus ted or malfu nctio ning Repair or rep lace contr[...]

  • Page 25

    MAN055 6 (9/21/200 7) Dealer Check List s 25 DEALER CH ECK LIST S PRE- DELIV ERY CHE CK LIST (Dealer 's Responsi bilit y) Inspect the loader thorou ghly after assem bly to be cer- tain it is s et up pr operly before de liveri ng it to the cus- tomer . The che ck lists are a rem inder of points t o insp ect. Che ck off each i tem as it is found[...]

  • Page 26

    26 Dealer Service MAN05 56 (9/21/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice pers onnel. The repair described herei n requir es special skil ls and tools. If yo ur shop is not prop erly equipp ed or you r mechan ics a re not properl y traine d in this type of repair , you may be time and mon ey ahead t[...]

  • Page 27

    MAN055 6 (9/21/200 7) Dealer Service 27 With all of the seal s installed, slide the rod guid e assembl y (5) onto rod ( 1). Install crow n pist on seal (3 J) onto pi ston (6) . Install off- set ring s (3H ) on bo th sides o f the cr own pi ston s eal (3J) in t he lar ge groov e on th e piston (6). T he prof ile of the offset ring (3B) should mat e [...]

  • Page 28

    28 Dealer Service MAN05 56 (9/21/2007) Figure 32 . Boom Cylin ders Figure 33 . Grapple Cylin der 1. Piston r od 3A. O- Ring 3B. Wi per rin g 3C. R od seal 3D. Ba ck-up r ing 3E. O-Ring 3G . Guard r ing 3H. Offset ri ng 3J. C rown pis ton se al 5. Rod g uide a ssemb ly 6. Piston 8. Cyl inder ba rrel 1. Pis ton rod 3A. O-Ri ng 3B. Wip er ring 3C. Rod[...]

  • Page 29

    MAN055 6 (9/21/200 7) Dealer Service 29 PIVOT BEARING REPLACEMENT T wo re placabl e bear ings per pivo t joint ar e locat ed in: Bearing repair ki ts for LF1 38 and L F156 lo aders ar e: 1018608 24 Beari ng repair kit (All pivot points ) 1018607 2 Beari ng repair k it (For any 1 pivot point) Replace p ivot beari ng as follows: 1. Remove l oader fro[...]

  • Page 30

    30 Dealer Service MAN05 56 (9/21/2007) NOTES[...]

  • Page 31

    MAN055 6 (9/21/200 7) Assembly 31 ASSEMBLY DEALER SET-UP INSTR UCTIONS Loader as sembly is the res ponsi bility o f the Woods dealer . The l oader i s ship ped as semb led o n a pallet for your c onvenie nce. T he loa der m ust b e proper ly se t up and in stalled t o assur e prolon ged se rvice life a nd saf e operatio n.  Keep hands and body a[...]

  • Page 32

    32 Assembly MAN05 56 (9/21/2007) Pin-On Bucket Inst allation (LF138 Only) 1. Remo ve lo ader pi ns and bucket pins fro m the bucket m ountin g lugs. 2. Attach lower hol es on b ucke t to loade r bo om usin g pins and hardwar e provi ded. 3. Extend bu cket c ylinder and attach bucket li nks t o the upper hole s on the bucket usi ng pins and hardwar [...]

  • Page 33

    MAN055 6 (9/21/200 7) Assembly 33 Figure 40 . Bucket Le vel I ndicator Installed Greas e Loader Lubricate a ll pi vot points s hown on page 22 with a h igh quality SAE m ulti- purpos e grea se. Grapple Inst allation (Optional) 1. With the buc ket attache d to the load er , roll buc ket forw ard u ntil the back of it is pa rall el wit h the ground. [...]

  • Page 34

    34 Assembly MAN05 56 (9/21/2007) Inst all Hydraulic Hoses Figure 42 . Hydraul ic Hose Installation 1. Attach s traight e nd of hose (40) to rod end o f le ft grapple cyli nder . 2. Route hose al ong ins ide of left at tachment brac ket and at tach 90° end of ho se ( 40) to the top feedl ine (43) on the left side of the g rappl e. 3. Attach str aig[...]

  • Page 35

    MAN055 6 (9/21/200 7) Inst allation 35 INST ALLATION ATT AC H LOADER TO T RACTOR Remove mo unt pin s from l oader up rights. Align tr actor wit h loader an d driv e tracto r into load er slowl y . Figu re 44 . Align Tractor to Lo ader Shut off tractor . Conne ct the hydraulic hoses. Restart tracto r and dr ive tra ctor forwar d, du mp bucke t to lo[...]

  • Page 36

    36 Installation MAN05 56 (9/21/2007)  T o pro vide n ecessary b alance , loader frame must be equipped with bucket or att achment before att aching or detaching from tractor , or when loader is i n stored p ositi on.  Do not climb or lean on equipment stored on st and.  Keep children and byst anders away fr om stor- age area . CONNECT LOAD[...]

  • Page 37

    MAN055 6 (9/21/200 7) Inst allation 37 4. Open the gr apple slightly (eno ugh to remov e som e pressu re from the pin s). 5. Remove the pins tha t attach the grapp le to th e bucket (to ols ma y be req uire d to get the pins o ut) 6. Uncouple the hy draulic s. 7. Remove the cap s crews that atta ch the gr apple g rill to th e buck et. 8. Rotate the[...]

  • Page 38

    38 Part s MAN05 56 (9/21/2007) LF138 & LF156 LOADER ASSEMBLY 55 35. Complete D ecal S et 36. Safety De cal Set 37. French De cal S et[...]

  • Page 39

    MAN055 6 (9/21200 7) Part s 39 LF138 & LF156 LOADER ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 10265 90 1 Boom assemb ly - LF156 1 1026591 1 Boom as sembly - LF138 2 1026592 1 Right upri ght - LF156 2 1026594 1 Right upri ght - LF138 3 1026593 1 Left upright - LF156 3 1026595 1 Left upright - LF138 4 1024768B 1 Cy linde r , 2.95 x 1 .9[...]

  • Page 40

    40 Part s MAN05 56 (9/21/2007) QUICK ATT ACH BUCKET ASSEMBLY PIN-ON BUCKET ASSEM BLY (LF138 ONLY) R E F P ART QTY DESCRIPTION 1 2470084G - 84" Bucke t w/Grap ple lugs 1 2470084 - 84" Bucket 1 2470096 - 96" Bucket w/G rappl e lugs 2 101417 9K - 84" Cutting ed ge kit (incl. it ems 15-16) 2 101948 2K - 96" Cutting ed ge kit (i[...]

  • Page 41

    MAN055 6 (9/21200 7) Part s 41 QUICK ATT ACH COUPLER (OPTIONAL FOR LF138) R E F P ART QTY DESCRIPTION A 24500 00 - ISO 23206 C arriage a s sembly 1 --------- 1 ISO 2320 6 Carriage (NSS) 2 1025541 1 Ha ndle 3 1025542 1 Ha ndle link - right 4 1025545 1 Ha ndle link - left 5 1025941 1 L atch link 6 1025646 4 Pi n, 1.25 x 7.63 7 1025543 2 Pi n, .787 x [...]

  • Page 42

    42 Part s MAN05 56 (9/21/2007) HYDRAULIC HOSE ROUTING & P ART S LIST R E F P ART QTY DESCRIPTION 1 1025656 1 Feedline - Bu cket rod upper - LF156 1 1026250 1 Feedline - Bu cket rod upper - LF138 2 1025653 1 Feedline - Bucket ba se upper - LF1 56 2 1026251 1 Feedline - Bucket ba se upper - LF1 38 3 1025655 1 Feedline - Bo om base - LF156 3 10262[...]

  • Page 43

    MAN055 6 (9/21200 7) Part s 43 HYDRAULIC CYLINDER SEA L KIT S & ASSEMBLY Length Seal Kit Cylinder T ube ID Rod OD Extended Retracted S pan ner Nut Sty l e Threa ded Rod Gland Style Complete Assembl y LF138 Bo om 2.76 1.77 67.00 38 .07 N.A. 1024771 1024766 RH 1024767 LH LF156 Bo om 2.95 1.97 70.75 39 .88 N.A. 1024772 1024768 RH 1024769 LH LF138 [...]

  • Page 44

    44 Part s MAN05 56 (9/21/2007) 2490000 GRAPPLE (OPTIONAL) (Rev . 1/6/201 1) 7 - PN 10 26520[...]

  • Page 45

    MAN055 6 (9/21200 7) Part s 45 2490000 GRAPPLE P A RT S LIST NOTE: For items 8, 9 & 10 see Deca l pages 10 and 11. R E F P ART QTY DESCRIPTION 1 1021502B 2 Hydrauli c cylin der 2 1025916 1 Grapple at tach ri ght 3 1025917 1 Grapple at tach l eft 4 1025918 1 Grapple arm 5 1025919 1 Grapple to oth 6 1032748 1 Grapple gri ll 7 1026520 2 Decal, Dan[...]

  • Page 46

    46 Appendix Bolt T orque & Size Ch arts (Re v . 3/28/2007) BOLT T ORQUE C HART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as spec ified in the m anual par ts list. Always use the prope[...]

  • Page 47

    Appendix 47 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ ............. .......... ................. ............. . Agricultu re ASABE ............ ........ American Society of Agri[...]

  • Page 48

    48 Index MAN05 56 (9/21/2007) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 31 D DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 25 Pre-De liver y (Dea ler’ s Re sponsib ility ) 25 DEAL ER SERV ICE Cylinder Re pair Threaded R od Gui de Cylin der Assem bly 26 Disasse mbly 26 Pivot B earin g Repla cemen t 29 G GENERAL Abbrev iation s 47[...]

  • Page 49

    F-3079 (Rev . 1/12/201 1) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence . Date P urch ase[...]

  • Page 50

    F-8494 (Rev . 6/23/2005) ©2007 Woods Equipment Company . All rights reserved. WOODS and the W oods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders. S pecif icat [...]