English dropdown-ico

Woods Equipment M8200 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Woods Equipment M8200, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Woods Equipment M8200 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Woods Equipment M8200. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Woods Equipment M8200 should contain:
- informations concerning technical data of Woods Equipment M8200
- name of the manufacturer and a year of construction of the Woods Equipment M8200 item
- rules of operation, control and maintenance of the Woods Equipment M8200 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Woods Equipment M8200 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Woods Equipment M8200, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Woods Equipment service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Woods Equipment M8200.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Woods Equipment M8200 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    PN-46018 (R ev. 3/15 /02) 1 1 1868 LOADER MO UNTING KIT Loaders 1020 1027 mounting to Kubot a T ractor Models M8200 M9000 Includes Va l v e K i t s 56037 56038 56042 Hose Kit s 40542 40547 46047 46018[...]

  • Page 2

    ii Introduc tion (2/9/0 1) T O THE DEALER: Assemb ly and proper i nstallation of this p roduct is the re sponsibil ity of the WOODS dealer . Read manual instr uctions and safet y rules. Make su re all items on the Dealer ’s Pr e-Delivery and Deliver y Check L ists in the Operator ’s Manual are com pleted before r eleasing equip ment to the owne[...]

  • Page 3

    SAFETY 1 Loader M ounting Kit (9/1 1/0 0) INST ALLA TION  During inst allation, the tra ctor engine should be off, the ke y re moved and th e bra kes l ocked . D o not disconnect hy drauli c lines until attachments are removed or lowered to the ground and system pressure is rel eased by operating valve levers. Never operate any hydraul i c cylin[...]

  • Page 4

    2 SAFETY Loader M ounting Ki t (9/1 1/00) (Safety R ules co ntinued fr om prev ious p age)  Do not connect a low-pres sure hydraulic hose into a high-pres sure system—it will burst th e hose. Do not use a high-pressure hose in pla ce of a low- pressure hose—i t is possi ble to ruptu re the valv e.  Always wear relatively tight and belted [...]

  • Page 5

    SAFETY 3 Loader M ounting Kit (9/1 1/00)  Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance.  Ti ghten all bolt s, nuts and screws to torque chart specification s. Check that all cotter pin s are inst alled secure ly to ensure equi pment i s in a sa fe condition before putting unit into [...]

  • Page 6

    4 SAFETY PN-46018 (Rev . 1 1/10/00) 11 9 1 2 3 6 5 7 4 Loader Mount (Left Side) Optional Loader Control V alv e 10 8 M O D E LN O . S E R I A LN O . MASS (KG) ID NO. OREGON, IL U.S.A. YR OF MFG. 4 - SERIAL NUMBER P LATE 2 - PN 56053 W ARNING Read and understand Operator ’s Manual before operating. (Replacement manuals are available from dealer or[...]

  • Page 7

    SAFETY 5 PN-460 18 (Rev . 1 1/10/00) W ARNING 56050-A CRUSHING HAZARD T o avoid injury or death: Do not walk or work un - derneath a raised loader . Lower loader to ground before leaving tractor seat. F ALLING HAZARD T o avoid injury or death: Do not work from or allow riders on loader or its attachments. W ARNING (Safety D ecals cont inued from pr[...]

  • Page 8

    6 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOUNT INST ALLA TION ■ Only use 1 1 1868 Loader Mounting Kit for mount- ing Woods 1 020/1027 loaders to Kubot a M8200 and M9000 tracto rs. Any other use or modification of this kit may r esult in seri ous injury or dea th.  Safety in structio ns are importan t! Read a ll attachment and power[...]

  • Page 9

    Mount Installation 7 PN-460 18 (3/15/02 ) LOADER MOUNT INST ALLA TION C ont’d Figure 3 1 1 1868 L oader Mou nting Kit Remove T ractor Connector T ube or Adapter Block Follow this proce dure only i f using #40547 or #46047 Ho se Kits. NOTE: It is easier to rem ove th e connec tor t ube or adapter b lock be fore installin g the rig ht moun t. 1. Re[...]

  • Page 10

    8 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOU NT INST ALLA TION Cont’d Install Crossme mber NOTE: Le ave a ll cap screws loos e until l oader mounts are c ompletel y installe d. 1. Install #460 00 cr ossmem ber t o the u ndersid e of the trac tor clu tch hous ing, u sing ca p sc rews an d hardened flat wa shers a s sho wn in Fi gure 4.[...]

  • Page 11

    Mount Installation 9 PN-460 18 (3/15/02 ) LOADER MOUNT INST ALLA TION C ont’d Install Front Mount Bracket 1. Install front mount br acket (3) to tractor steering housing, usin g cap screw s (17) and h ardened flat washers ( 1 1) as show n in Fig ure 6. 3. 1002896 Front moun t brack et 1 1. 57817 5/8 Harde ned fla t washer 17. 307425 M16 x 1.5 x 3[...]

  • Page 12

    10 Mount Installation PN-46018 (Rev . 3/15/02) LOADER MOU NT INST ALLA TION Cont’d Install Grill Guard 1. Install grill g uard ou tside the left and right sid e rails as shown in Figu re 8. 5. 59628 Right sid e rail (no t show n) 6. 59631 Left side rail 1 1. 57817 5/8 Harde ned fla t washer 12. 230 5/8 Hex nut 13. 4548 5/8 NC x 1-3/4 Cap sc rew F[...]

  • Page 13

    Hydraulic Installation 1 1 PN-4601 8 (Rev . 3/15/02) CONTROL V AL VE & H OSE KIT INST ALLA TION ■ Keep hands and body away from pres surized lines. Use p aper or cardboard, not han ds or other body p art s to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can ea sily penetrate skin and will c ause serious injury or deat [...]

  • Page 14

    12 Hydraulic Installation PN-46018 (Rev . 3/15/02) 1 #40542 Hos e Kit (For use with tractor remotes) NOTE: T o use th is hy drau lic c onnec tio n, th e trac tor must be equip ped with two hydr aulic lev ers and four tractor hy drau lic cou plers . Install Hose Clamp Bra cket & Ch anne l 1. Install #40 539 hose c lamp bracket to right load er m[...]

  • Page 15

    Hydraulic Installation 13 PN-4601 8 (Rev . 3/15/02) #40542 Hose Kit Cont’d Route Hoses & Install Hose Support 1. Route hydr au li c h os es al ong loa der m ount , und er right si de of fuel tank, and over th e rear axl e. Be su re to avoid conta ct with 3- point linkag e, brake p edals , and other movea ble trac tor com ponents. IMPORT ANT ?[...]

  • Page 16

    14 Hydraulic Installation PN-46018 (Rev . 3/15/02) #40542 Hose Kit Cont’d Connect Hoses to T ractor 1. Connect h ydraul ic hoses to trac tor hydrau lic co u- plers a s show n in Fi gure 14. 2. Refer to tracto r operato r ’s manual for operatin g the trac tor hydrau lic l evers. Figure 14 Hose Co nnect ions to Tractor Hydr auli c Coup ler s 1 1 [...]

  • Page 17

    Hydraulic Installation 15 PN-4601 8 (Rev . 3/15/02) 2 #56037 Control V alve & #40547 Hose K it (For use with loader joystick) General Des cription This h ydrauli c co nnecti on uses a si ngle lev er contr ol valve mou nted on the r ight loa der mount wit h a bracke t as show n in Fig ure 16. Figure 16 #56037 Cont rol V alve Installed (T ypical [...]

  • Page 18

    16 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Assemble Control V alve Kit 1. Inst all the cont r ol le ver: a) Threa d end of handle (9) in to valve . b) Align han dle so that end wi th longe r bend is pointing to ward the adapte r fittings . Make sur e bends are i n line wi th front an d rea r [...]

  • Page 19

    Hydraulic Installation 17 PN-4601 8 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d 2 4 15 2 2 3 4 4 7 7 IN OUT 8 10 11 12 5 TRAC TOR PART POW ER BEYOND CD5558C Assem ble #4054 7 Hose K it IMPORT ANT ■ If hydraulic lines are not connected as shown in the mount inst allation manual or tractor manual, the loader control valve may b[...]

  • Page 20

    18 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Inst all Fi ttings to T ractor Hydraulic Line Refer to Fi gure 17 an d Figur e 18. 1. If not don e dur ing install ation of right rear load er mount, rem ove the tr actor hydr aulic li ne conn ector tube or adapter block (if e quipped) as sho wn in F[...]

  • Page 21

    Hydraulic Installation 19 PN-4601 8 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d Inst all Hose Ret ainer & Line Support Bracke t 1. Remove the cap scre ws that hol d the trac tor fender to th e operator platf orm and in stall the h ose retainer . 2. Positio n the ho se retainer to k eep the hos es from touching the tracto r [...]

  • Page 22

    20 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56037 V alve Kit & #40547 Hose Kit Cont’d T orque Hardware & Tighten Fittings 1. T o rque all har dwar e to specifi catio ns given bel ow . 2. Check to be sure all hy drauli c fitting s are tight. 2 TORQUE SPECIFICA TIONS Wrench Bolt Qty Size Required T orque 1/4 x 3/4 1 7/16” 10 lbs.-[...]

  • Page 23

    Hydraulic Installation 21 PN-4601 8 (Rev . 3/15/02) 3 #56038 Cable Control Kit & #46047 Hos e Kit (For cab tractors only) Inst all Control V alve (2-Spool #56038 or 3-Spool #56042) 1. Install valv e assemb ly to v alve g uard, usi ng three 3/8 x 1- 1/2 c arria ge bolts ( 1), 3 /8 lo ck wa shers (2), and hex n uts (3). 2. Install valve/g uard as[...]

  • Page 24

    22 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Connect Controller to Cables 1. Slide the r ubber co ntrol boot up out of the way . Orient the contr oller a s shown i n Figure 2 4. 2. Usi n g a vi ce, c lamp t he con tro ller loos ely . 3. Remove bo th cab le retainer bol ts. 4. Push the c ontro l[...]

  • Page 25

    Hydraulic Installation 23 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Inst all Controller S tand Brac ket NOTE: Use #46 049 adap ter plate a nd har dware from #46047 Hos e Kit. 1. Locate the c ontrol c able acc ess hole u nder th e rubber floor ma t in the right front corne r of the tractor cab. 2. Insert thr ee carri[...]

  • Page 26

    24 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Inst all Controller S tand 1. Attach contr oll er stand to contr oller m ount bracke t, using four 3/ 8 x 1-1 /4 carria ge bol ts, 3/8 fla t washers, l ock was hers, and nuts. 2. Attach co ntroller to contro ller stand, us ing thre e 5/16 x 4-1/2 cap[...]

  • Page 27

    Hydraulic Installation 25 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Att ach Control Cables to V alve 1. Thread ja m nut ( g) over threade d end of cabl e. 2. Slide re tain er (f) ove r cable. 3. Thread adjuster ( e) comp letel y over cable. 4. Thread ja m nut ( d) onto c able. 5. Thread cable adapter ( a) onto en d [...]

  • Page 28

    26 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d 3 1 PYB 5 8 6 OUT 7 6 5 2 1 IN CD5618C-Var Figure 30 #46047 Hos e Kit PBY Connect Hydraulic Lines IMPORT ANT ■ If hyd raulic lines are n ot connected as sh own in he mount ing kit manual or t he tractor manual, the c ontrol valve my be dama ged. A [...]

  • Page 29

    Hydraulic Installation 27 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Install IN & PBY Lines 1. If not don e dur ing install ation of right rear load er mount, rem ove the trac tor hydraul ic line c onnec tor tube or adapter block (if e quipped) as sho wn in Figur e 2, Page 7. NOTE: If 90-d egree e lbow inc ludes [...]

  • Page 30

    28 Hydraulic Installation PN-46018 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d Connect Loader Feedline Hoses 1. The Contr ol V alve Ki t contains hoses ass emble d with q uick coup lers. A ttach the hoses t o load er feed- lines. 2. Connect l oader fee dline hose s to c ontro l valv e hydraulic coup lers fol lowing the color sc[...]

  • Page 31

    Hydraulic Installation 29 PN-4601 8 (Rev . 3/15/02) #56038 V alve Kit & #46047 Hose Kit Cont’d V erification of Control Movement s 1. Refer to the Woods Loa der Operator ’s Manual to complete the loade r instal lation . At leas t 6” spac ing should be mai ntain ed between v alve, bracket, or hoses an d any tractor control (brake pe dals, [...]

  • Page 32

    30 Hydraulic Installation PN-46018 (Rev . 3/15/02) NOTES[...]

  • Page 33

    PA R T S 3 1 PN-46018 (R ev . 1 1/10/00) Loaders 255 260 Loaders 255 260 Loaders 1020 1027 P ARTS INDEX 1 1 1868 LOADER MOUNTING KIT #1 1 1868 LOA DER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 #40542 H OSE K IT (For use with tractor remotes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 #56037 C O[...]

  • Page 34

    32 P AR TS PN-46018 (Rev . 1 1/10/00) 1 1 1868 LOADER M OUNTING KIT 1 3 1 2 1 1 8 1 2 3 4 5 6 1 1 1 1 9 11 1 2 1 2 1 3 1 3 1 4 12 1 16 2 2 2 2 1 1 1 7 1 8 2 0 7 7 2 3 CD5612C R E F P ART QTY DESCRIPTI ON 1 44490 1 Right rear mo unt 2 44491 1 Left rear mount 3 1002896 1 Front mount bra cket 4 46000 1 Crossme mber 5 59628 1 Right side rail 6 59631 1 [...]

  • Page 35

    PA R T S 3 3 PN-46018 (R ev . 1 1/10/00) #4054 2 HO SE KI T (FOR USE WITH TRACTOR REMOTE CONTROL LEVER) $ % & ' 5+ /2$'(5 %220 $   %8&.(7 &</ %$6( (1' '803 %   %8&.(7 &</ 52' (1' 52//%$&. &   %220 &</ 52' (1' '2:1 &apos[...]

  • Page 36

    34 P AR TS PN-46018 (Rev . 1 1/10/00) 56037 CO NTROL V AL VE 39 40 41 42 43 36 37 35 8 31 17 21-26 16 19 15 12 12 18(1) 18(2) 34 33 1 3 28 4 9 38 10 11 38 2 16 24 32 33 34 30 CD5736v ar-1 (Rev . 3/15/02)[...]

  • Page 37

    PA R T S 3 5 PN-46018 (R ev . 1 1/10/00) 56037 C ONTROL V AL VE P ARTS LIST REF P ART QTY DESCRIPTION 1 562 51 1 2-Spool val ve with co ntro lle r 2 450 56 1 2-Spool val ve mount 3 463 05 1 Boot bracke t 4 405 27 1 Rubber contro l boot (2-s pool) 8 463 40 1 V alve mounti ng plat e 9 562 54 1 Bent handle, 0.5 O D x 1 1.31 10 45003 1 Knob, 1.88 di am[...]

  • Page 38

    36 P AR TS PN-46018 (Rev . 1 1/10/00) 11 h 3 43 31 4 1 32 33 34 37 35 41 40 39 39 40 41 9 14 15 23 16 20(2) 22 24 16 13 22 23 21 24 12 21 19 18 20(1) 17 41 40 7 42 36 38 8 6 10 2 a b c d e f g CD5737 CABLE CONTROL V AL VE P ARTS #56038 - 2 Spool V alve #56042 - 3 Spool V alve[...]

  • Page 39

    PA R T S 3 7 PN-46018 (R ev . 1 1/10/00) CABLE CONTROL V AL VE P A RTS LIST #56038 - 2 SPOOL V ALVE #56042 - 3 SPOOL V ALVE R E F P ART QTY REF 1 562 14 1 Controller st and 2 562 15 1 Controller mo unt brack et 3 488 010 1 Dual axis cont r oll er 4 48801 1 1 Single axis c ontroller ( 56042) 6 460 45 1 V alve guard 7 562 50 1 Husco 2-spo ol va lve ([...]

  • Page 40

    38 P AR TS PN-46018 (Rev . 1 1/10/00) #460 47 HO SE KI T (TO BE USED WITH CABLE-OPERATED CONTROLS) NOTE : Ki t contains fitti ngs that a re not needed for the M8200 or M9 000 trac tor . 10 11 12 13 1 4 15 16 17 18 19 1 PYB 5 8 6 IN OUT 7 6 5 9 2 1 CD5618C R E F P ART Q TY DESCRIPTION 1 4604 6 2 1/2 X 38” Hose without sleeve, 3/4 JIC F x 3/4 J ICF[...]

  • Page 41

    PA R T S 3 9 PN-46018 (R ev . 1 1/10/00) #4054 7 HO SE KI T (FOR USE WITH LOADER -MOUNTED CONTROL LEVER) 14 15 2 2 3 4 4 7 7 IN OUT 8 9 10 11 12 13 5 TRACTOR PART POWER BEYOND CD5558C R E F P ART QTY DESCRIPTION 2 315038 2 Adapter , 1/2 NPT F x 3/4 JICM 3 315058 1 Adapter , 1/2 NPT M x 3/ 4 JICF 4 40549 2 90° Elbow , 1/2 NP TM x M 26 x 1.5M (disca[...]

  • Page 42

    40 APPENDIX Bolt T orque & Size Chart s (Rev . 2/5/02) BOLT T ORQUE C HART Always tighten hardwar e to the se value s unl ess a di fferent tor que va lue or ti ghteni ng proc edure is listed f or a s pecific applica tio n. Fastene rs must al ways be r eplaced with th e same gr ade as s pecified in the manual parts l ist. Always us e the prop er[...]

  • Page 43

    APPENDIX 41 Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT SIZE CHART NOTE: Chart show s bolt thread s izes an d corre sponding head ( wren ch) sizes for sta ndard SA E and metri c bolts . ABBREVIATIONS AG ..... .................... ............ ............. .......... A griculture A TF ........... ............. ......Auto matic Transmission [...]

  • Page 44

    F-8494 3/1/2000 (Rev . 1/1/2002) Woods Equipme nt Company 2606 I llinois Route 2 S outh Post Offi ce B ox 10 0 0 Oregon, I llinoi s 610 61 815-732-21 41 tel 815-732-75 80 fax W ARRANTY (Replacement Parts For All Models Except Mow’n Machines) WEC Company , d/b/a W oods Equipment Company (“WOODS”), warrants this product to b e free from defect [...]

  • Page 45

    F-3079 Effective 3/2/2000 (Rev ised 3/1/01) Woods Equipme nt Company 2606 Ill inois Route 2 South Post Office Box 10 00 Oregon, Ill ino is 61061 815-732-2 141 tel 815-732-7 580 fax W ARRANTY (All Mo dels E xc ept M ow’n Mach i nes) Please Enter Information Below an d Save For Futu re Reference. Date Pu rchase d: ___ _______ ____ _____ ____ ___ F [...]

  • Page 46

    Woods Eq uipment Comp any 2606 I lli noi s Ro ute 2 S out h Post Offic e Box 1000 Oregon, Illino is 61061 815-732- 2141 te l 815-732- 7580 fa x MANUAL P ART NUMBER 46018 © 1999 W oods Equipmen t Compa ny . All right s reserve d.[...]