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Woods 7000, 7192, 7194, 7195, 7200, 7205 manual

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Table of contents for the manual

  • Page 1

    MAN0 137 ( Rev . 8/13 /2 004) C360 Undermount Mower mounting to Cub Cadet T ractor Models 7000, 7192, 7194, 7195, 7200, 7205 Includes Mounting Kit 1002875 MAN0137[...]

  • Page 2

    ii Introduc tion (2/9/0 1) T O THE DEALER: Assemb ly and proper in stallation o f this p roduct is the resp onsib ility of th e WOOD S deale r . Read manual in struc tions and safet y rules . Mak e su re all items on the Dealer ’ s Pr e-Deliv ery and Delivery Check L ists in the Ope rator ’s Ma nual are com pleted before r eleasin g equip ment [...]

  • Page 3

    Introduction 1 MAN0137 (9/1 4/01)) T AB LE OF CONTEN T S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i i SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 GENERAL IN FORMA TIO N . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    2 Introduction MAN013 7 (9/14/01) SPECIFICATIONS Cutting Wi dth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60” Cutting Hei ght Rang e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/2’ - 4” T ractor Mid- PT O S p[...]

  • Page 5

    Saf ety 3 UM60/72 Mowe r Saf ety Rules (Re v . 7/22/2004) TRAINING  Saf ety i nstru cti ons ar e import ant! Read al l att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manuals are avail ab le from dealer or , in the United States and Can ada, ca ll 1-800- 319-663 7.) Failu re to fo ll[...]

  • Page 6

    4 Saf ety UM60/72 M ower Saf ety Rules (R e v . 7/22/2004 )  If the clutch or bra ke pedal mech anisms can cont act mower components, do not put mower into service u ntil proper ly ad justed.  Do not put mower into service unless discharge chute is installed and in good condition. Repl ace if damaged.  Keep byst anders away from e quipment[...]

  • Page 7

    Saf ety 5 UM60/72 Mowe r Saf ety Rules (Re v . 7/22/2004)  The maximum transport speed for towed and semi-mounted ma chines is 20 mph (32 km/ h). Regardless of t he max imum speed capability of the towing tractor , do not exce ed the implemen t’ s max- imu m tran sport s peed. Do ing s o could resu lt in: • Loss of control of the implement a[...]

  • Page 8

    6 Safety MAN01 37 (9/14/01) DC4000A Check for leaks with cardboard; never use hand. Before loosening fittings: lowe r load, release pressure, and be sure oil is cool. Consult physician immediatel y if skin penetration occur s. W ARNING 19924-B 1 - PN 1 9924 PTO speeds higher than 2000 RPM can cause equipment failure and personal injury . O P E R AT[...]

  • Page 9

    Safety 7 MAN01 37 (9/14/01) TO A VOID SERIOUS INJUR Y OR DEA TH, Read Operator ’s Manual (available from dealer) and follow all safety precautions. Keep all shields in place and in good condition. Operate mower from tractor seat only . Lower mower , stop engine and remove key before dismounting tractor . Allow no children or untrained persons to [...]

  • Page 10

    8 Operation MAN013 7 (9/14/01) OPERATION The oper ator is resp onsible for the safe op eration o f this mower . The opera tor must be properly trai ned. Operato rs should be fami liar with the powe r unit, mower , an d all sa fety practic es befo re starting oper a- tion. Rea d the safety r ules an d safety dec als on and pag e 7.  Keep byst and[...]

  • Page 11

    Operation 9 MAN01 37 (9/14/01) Operation Cont’d Adjust Cutting Height 1. Mower c utting height i s rai sed, lowered, and maintaine d by a djusti ng c aster and g auge w hee ls. Refer to Figur e 2 and accompanyi ng chart for approx- imate cu tting heig hts. 2. Rais e mower with tractor hydrauli cs to ad just gauge and cas ter wheel s. It is import[...]

  • Page 12

    10 Operation MAN013 7 (9/14/01) Operation Cont’d Remove Mower from T ractor NO TE: Th e lift mech anism may be left on th e trac tor when mower i s removed. 1. Lift mower off of ground and rem ove adjust ment pins from g auge an d caster wheel adj ustment p oints. 2. Lower mo wer to gr ound, stop e ngine, an d rem ove key . 3. Remove dri veshaft [...]

  • Page 13

    Operation 1 1 MAN01 37 (9/14/01) Operation Con t’d Operating T echni ques Operating Tip s 1. Proper groun d spe ed will depen d upon the t er- rain, the height , type , and d ensity of mate rial to be cut. 2. Normally , gr ound spe ed wil l range from two to five mph. T all dense mater ial sho uld be cut at a low speed; thin me dium-he ight m ate[...]

  • Page 14

    12 Operation MAN013 7 (9/14/01) Operation Cont’d Uneven T errain  Do not operate on steep slop es.  Do not stop, st art, or change directions sud- denly on slopes.  Use extreme care and reduce groun d speed on slopes and rough te rrain.  W atch for hidden hazards on the terrain during operation. 1. Pass dia gonall y throu gh sharp d i[...]

  • Page 15

    Owner Service 13 MAN01 37 (9/14/01) OWNER SER VICE The inform ation in this sec tion is written for operator s who po ssess basic mecha nical s kills. If you need help, yo ur de aler has traine d servi ce tech nici ans availab le. For your protection, read and follow th e safety i nformatio n in th is manua l.  Before work ing underneath, read O[...]

  • Page 16

    14 Owner Service MAN013 7 (9/14/01) OWNER SERVICE Cont’ d Lubrication 1. Do not let excess gr ease coll ect on or aroun d parts, particularly when opera ting i n sandy a reas. 2. Figure 6 shows the lubr icatio n points. The ac com- panying char t gives the freque ncy of lubri cation in operatin g hour s, ba sed on norma l operat ing c ondi- tions[...]

  • Page 17

    Owner Service 15 MAN01 37 (9/14/01) OWNER SERVICE Cont’ d Figure 6 Lubric ation Points DC2962A REF DESCRIPTION FREQUENCY 1 Caster pi vot 8 hrs. 2 Chaster wh eel 8 hrs. 3 Blade S p indle 24 hrs. 4 G earbo x- Chec k level (check for leak s daily ) 50 hrs. 5 Dr ive shaf t U-Joint s 8 hrs. 6 Rear gauge wheels 8 hrs. 7 Driv e shaft slip joint 8 hrs. 8[...]

  • Page 18

    16 Owner Service MAN013 7 (9/14/01) OWNER SERVICE Cont’ d BLADE SER VICING Inspect b lades for conditi on and proper installatio n each time before oper ation . Replace an y blad e that is bent, exce ssiv ely nic ked, worn or has any othe r dam- age. Smal l ni cks c an be g round ou t when shar pening . Remo ve Blades 1. For righ t and l eft spin[...]

  • Page 19

    Owner Service 17 MAN01 37 (9/14/01) OWNER SERVICE Cont’ d Inst all Blades  Y our dealer can supply ge nuine replacement blades. Substit ute blades may not meet original equipment specifications and may be dangerous. IMPORT ANT ■ We recommend you in stall a new Nylok bla de bolt when you replace the blade. ■ Do not su bstitute any bolt for [...]

  • Page 20

    18 Owner Service MAN013 7 (9/14/01) OWNER SERVICE Cont’ d Replac e Belt ■ Use care w hen installing or removin g belt from spring -loaded idler at st ep 5. Springs stor e energy w hen exte nded and , if relea sed sudd enly , can cause personal injury . One of the ma jor c auses of b elt fail ure is i mproper installa tion. Be fore ins talling a[...]

  • Page 21

    Dealer Service 19 MAN01 37 (9/14/01) DEALER SER VICE The inform ation in thi s secti on is written fo r deal er servi ce pers onnel. The repair descr ibed h ere requ ires special skill s and too ls. If your s hop is not pr oper ly equip ped or your mechanics are not prop erly trai ned in this type of r epair , y ou may be time and mo ney ahead t o [...]

  • Page 22

    20 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d Assemble Blade Spindle IMPORT ANT ■ Bearing adj ustment is set by pres sing sleeve against bearing cone until prope r adjustment is attained. ■ Improper positioning of seals can cause seal failure. 1. Bearing cups and con es a re des igned to work together . It is impor tant to posi[...]

  • Page 23

    Dealer Service 21 MAN01 37 (9/14/01) DEALER SER VICE Cont’ d Inst all Blade S pindle IMPORT ANT ■ Pulley ins tallation sequenc e is ver y impor t ant for bearing life. Fol low the sequenc e exactly . 1. Insert spin dle thr ough b ottom of m ower deck and install t hree m ountin g bolts. Be su re to pos itio n grease fitt ings toward lub ricatio[...]

  • Page 24

    22 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d UNIVERSAL JOINT REP AIR Figure 13 U-J oint Expl oded View Disassem ble U-Joint 1. Remove s nap rin gs from insi de of y okes i n four loca tions as shown in Fi gure 14. Figure 14 2. With s nap r ings r emov ed, suppo rt d rive i n vi se, hold yoke i n hand and tap on y oke to dr ive cup[...]

  • Page 25

    Dealer Service 23 MAN01 37 (9/14/01) DEALER SER VICE Cont’ d Disas semble U-Joint cont’d 3. Clamp cup in vise a s shown i n Figur e 16 an d tap on yo ke to com pletely remove cu p from yoke. Repeat steps two and three for oppos ite cup. Figure 16 4. Place univer sal cross in vise as s hown i n Figure 17 and tap on yoke to remove cup. Re peat st[...]

  • Page 26

    24 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d Assemble U-J oint 1. Place se als s ecurely on bear ing cu ps. Inser t cup into yok e from outside a nd pres s in with h and pres - sure as far a s possi ble. 2. Insert j ournal cross into b earin g cup wi th gre ase fittin g away from th e shaft. B e caref ul not to di sturb needle bea[...]

  • Page 27

    Dealer Service 25 MAN01 37 (9/14/01) DEALER SER VICE Cont’ d Remove Gea rbox 1. Disconn ect driv e shaft an d remov e key fr om key- way . 2. Remove bel t and remov e gear stand fr om mower . 3. T urn gear stand over . There are two set screws i n the split taper bush ing; r emove them. Ins ert one se t screw into th e thre aded bushi ng hole and[...]

  • Page 28

    26 Dealer Service MAN013 7 (9/14/01) DEALER SER VICE Cont’ d NOTES Inst all Drive Pulley 1. Install dri ve pulley (19) wit h sp lit taper bush ing (12) o n gear box vertic al s haft. Make sur e ke y (8 2) and ke yway s are al igned. 2. Positio n cente r line of dr ive pul ley (19) 15 /16" (plus or m inus 1/ 32") ab ove mounti ng su rfac[...]

  • Page 29

    T rouble Shooting 27 MAN01 36 (9/28/01) T ROUBLE SHOOTING T ROUBLE SHOOTING MOWING CONDITIONS Problem Possible Solutions Grass cut h igher i n center of swat h than at edg es Height of mower higher at front than at rear Check cutting hei ght adjustme nt. Refer to chart on page 9 Loose blades Check c lampi ng cup was hers. Replace if flat or not hol[...]

  • Page 30

    28 T rouble Shooting MAN013 6 (9/28/01) T rouble Shooting Cont’d. * Check bel t for damage by laying it fla t on the floor. A belt that do es not la y flat (has humps or twists, indica ting broken or stre tched cor ds) it must b e rep laced. T ROUBLE SHOOTING BEL T CO NDIT ION S Problems Possible Solut ions Belt sl ippage Mower overlo ading; mate[...]

  • Page 31

    Assemb ly 29 MAN01 37 (9/14/01) ASSEMBLY DEALER SET -UP INSTRUCTIONS Assemb ly of this mo wer i s the re spons ibility of th e Woods dealer . If should be de live red to the owne r complete ly as sembled , lubr icated, a nd adj usted for normal m owing condi tions. Set up the mo wer as receiv ed fro m the factory with thes e instruc tion s. Compl e[...]

  • Page 32

    30 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all Left Front Lif t S top 1. Att ach lef t front lif t stop (4 ) and spac er plate (2) to tractor c lutch h ousing mounti ng pad (5) with bolts (1 0 & 1 1). B olt (10) is 5 m m shorter than bolt (1 1). Use th e shorter bolts in the top ho les of spacer plate (2) an d bolts (1 [...]

  • Page 33

    Assemb ly 31 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Right Front Lif t S top 1. Slide ri ght front li ft stop (4) ove r rockshaf t (3). 2. Place spacer plat e (2) o ver front lift stop and secu re both t o tractor clutc h hous ing m ounting pad (5) with bolts (7 & 8) and ha rdene d flat w ashers (9). NO TE: If loader mou nti[...]

  • Page 34

    32 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all Right Rear Rockshaf t 1. Jack u p rear of tr actor , block secu rely , an d remove right r ear tire. 2. Apply Loc tite ®a 242 to b oth 12 mm x 25 mm bolts (9). 3. Install right r ear rock shaft mounti ng brac ket (3) t o tractor tr ansmiss ion (2) , using bo lts (9). Secure t [...]

  • Page 35

    Assemb ly 33 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Lef t Rear Rocksha f t 1. Jack u p rear of tr actor , block secu rely , an d remove left rear tire . 2. Apply Loc tite ®a 242 to b oth 12 mm x 25 mm bolts (9). 3. Install left r ear ro cksh aft mounti ng brac ket (3) to tractor tr ansmiss ion (2) , using bo lts (9). Secure t [...]

  • Page 36

    34 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all T ransport Lock-Up 1. Slide l ock-up bar (2) into left front lift st op (1). 1. Attach lo ck-up bar exte nsion (3) us ing 1- 1/4" hex bolts (10) an d 3/8" loc knut (9 ). 2. Thread 1 /2" jam nut ( 8) and cl evis yok e (5) ont o lock- up bar t o obtain the 3 2"[...]

  • Page 37

    Assemb ly 35 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Assemble Mechanic al Lift P ull Rod 1. Thread ja m nut ( 17) onto p ull rod (7) unti l it bot- toms out. NO TE: F or tra ctor mode ls 700 0, 7200, a nd 7205, use pull ro d (7A) with ben d up to clear h ydrauli c li ne. 2. Thread clevis yoke (8) onto pull r od (7) t o obtain a 33-1/4&qu[...]

  • Page 38

    36 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d PREPARE MOWER Inst all Discharge Chute 1. Positio n disc harg e chute (2) over stu d (5) o n mower fram e (1). 2. Install carri age bolts (3) (at tached to disc harg e chute as sembl y) and s ecure w ith nuts (4 ). 3. Install kno b (6) on stud ( 5). 1. Mo wer f ram e 2. Discharge chute [...]

  • Page 39

    Assemb ly 37 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Rear Lif t Bars 1. Thread jam nut (3) on to upper rear lift bar (1) until it bottoms out. 2. Thread upp er rear lift bar i nto low er rear l ift bar (2) to obtain the 8 -1/4" di mension s hown. 3. Hand tighte n jam nut agains t lower rea r lift bar . 4. Place w asher ( 6)[...]

  • Page 40

    38 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Inst all Rear Gauge Whe el 1. Assemb le gaug e wheel with grease fitting facing outward fo r lub rication a ccess. 1. Insert sle eve (68) t hrough whe el (6). 2. Place wa sher (6 3) on b olt (69) and in sert t hrough sleeve in whee l and r ear gau ge wheel arm (7 ). 3. Secure with flang[...]

  • Page 41

    Assemb ly 39 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Inst all Gearbox V ent Plug 1. Remove an d discar d sol id plug f rom top of gear- box cove r . 2. Remove l evel p lug (2 ) when fillin g and chec king oil lev el. 3. Fill gear box with SAE 90W oil unt il it re aches leve l hole in front of gear box. 4. Reinst all leve l plug . 5. Inst[...]

  • Page 42

    40 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d Att ach Mower to T ractor Refer to Figur e 37.  Keep all persons away from operator c ontrol area while performing adjustments, service, or maintenance.  Make sur e sprin g-activated lockin g pin or co l- lar slides free ly and is seated firml y in tract or PTO spline groove. 1. B[...]

  • Page 43

    Assemb ly 41 MAN01 37 (9/14/01) Assembly Inst ructions Cont’d Adjust Mower with Me chanical Lif t 1. Remove c levis p in co nnecting rear pul l ro d (10) t o the rear li ft arm asse mbly (1 2). 2. Raise trac tor lower 3 -point l ift arms (3) to their highest p osition. 3. Remove c levis p in that conne cts clevis y oke (9 ) to front rocks haft (1[...]

  • Page 44

    42 Assembly MAN013 7 (9/14/01) Assembly Inst ructions Cont’d PRE- DELIV ER Y CHECK LI ST DELIVE RY CHECK LIS T (DEALER ’ S RESPONSIBI LITY) Inspect the equipment th oroug hly after assemb ly to make sure it i s set up prop erly be fore deli vering it to the custo mer . The foll owing c heck li st is a r eminder o f points to inspect. Chec k off[...]

  • Page 45

    Part s PART S CONT AC T YOUR WOODS DEALER TO ORDER P A RT S T o locate your nearest dealer:  Check the D ealer L ocator at ww w . WoodsEquipment .com, or  In the U nit ed S tate s and Ca nada, phone 1-800-3 19-6637  Out side t he United S t ates, p hone 1- 815-73 2-9509 plus the appro priate intern ational dialing code for the USA T o orde[...]

  • Page 46

    52 Appendix Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT T OR QUE CHA R T Always tighten har dware to these values unles s a different tor que value or ti ghteni ng proce dure is listed for a sp ecific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as sp ecified in the m anual par ts list. Always use the proper t[...]

  • Page 47

    Appendix 53 Bolt T orque & Size Chart s (Rev . 9/5/00) BOLT SIZ E CHAR T NO TE: Char t shows bolt thread sizes and correspo nding head ( wrench) sizes for standard SAE and metr ic bol ts. ABBREVIATIONS A G ............. ............. ............ ............. .......... Agr iculture A TF ................. ............. Automatic T ransmis sion[...]

  • Page 48

    F-8494 (Rev . 7/15/2004) W oods Equipm ent Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illinoi s 61061 815- 7 32-2141 tel 815- 7 32- 758 0 fax www . W oodsEquipm ent.com W ARRANTY (Replacement Parts F or All Models Except Mo w’n Machines) WEC Company , d/b/a W oods Equipment Company (“W OODS”), warrants this product to b[...]

  • Page 49

    F-3079 (Rev . 7/15/2004) Wo od s Eq u i p m e n t Company 260 6 South Illinois Ro ute 2 Post Offi ce B ox 10 00 Oregon, Illinois 61061 815- 7 32-2141 tel 815- 7 32- 75 80 fax www .W oodsEquipment.com W ARRANTY (All Mode ls Except Mo w’n Machines) Please Enter I nformation Below and Sav e for Future Ref erence. Date Pur chase d: _ _____ ____ _____[...]

  • Page 50

    W oods Equipment Company 2606 Illi nois Route 2 South P ost Offi ce Box 1000 Oregon, Illi nois 61061 815-732-2 141 tel 815-732-7 580 fax © 2 001 Wo ods Equipmen t Company . All right s reserved. PA R T N U M B E R MAN0137[...]