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Woodstock W1676 manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL MODEL W1676 COMBINATION SANDER Phone: 1-360-734-3482 • On-Line Technical Support: tech-support@woodstockint.com COPYRIGHT © 2001 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in Taiwan[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities con- tains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other maso[...]

  • Page 3

    -1- Table Of Contents PAGE 1. INTRODUCTION ....................................................................................2 ABOUT YOUR NEW SANDER ..................................................................2 WOODSTOCK SERVICE AND SUPPORT ......................................................2 WARRANTY AND RETURNS ........................[...]

  • Page 4

    -2- INTRODUCTION ABOUT YOUR NEW SANDER This new Shop Fox ® W1676 Sander has been specially designed to provide many years of trouble-free ser- vice. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation. The Model W1676 is capable of a wide variety of sanding operations. The 6" [...]

  • Page 5

    -3- WARRANTY AND RETURNS Woodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from workman- ship and materials for a period of 2 years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maint[...]

  • Page 6

    -4- READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. SAFETY FIRST! 1. Thoroughly read the instruction manual before operating your machine. Learn the applications, limitations and potential hazards of this machine. Keep manual in a safe, convenient place for future reference. 2. Keep work ar[...]

  • Page 7

    -5- 12. Do not force tool. The machine will do a safer and better job at the rate for which it was designed. 13. Use correct tool. Do not force machine or attachment to do a job for which it was not designed. 14. Wear proper apparel. Do not wear loose clothing, neck ties, gloves, jewelry, keep long hair tied up, etc. 15. Remove adjusting keys and w[...]

  • Page 8

    -6- Additional Safety Instructions For Sanders 1. Be aware of belt or disc rotation when sanding. Always brace workpiece against the rotation of the sanding belt. Always sand on the side of the disc that is rotating downward, towards the work table. 2. Keep fingertips away from the moving belt or disc. 3. Never use excessive force when sanding. Doi[...]

  • Page 9

    -7- 110V Operation ELECTRICAL REQUIREMENTS When it is necessary to use an extension cord, use the following guidelines: •Use cords rated for Hard Service (Grade S) •Never exceed a length of 100 feet •Use cords with 14 ga. wire or bigger (12 ga., 10 ga., etc.) •Ensure cord has a ground wire and pin •Do not use cords in need of repair Exten[...]

  • Page 10

    -8- Figure 2. NEMA-style 6-15 plug and outlet. NOTICE Never replace the circuit breaker with one rated at a higher amperage or damage to the circuit may occur. This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually ground- ed. Under no circumstances should the grounding pin from a[...]

  • Page 11

    -9- AVOIDING POTENTIAL INJURIES Figure 3. Never place fingers close to moving disk. Figure 4. Never use the right side of disk. Upward rotation of disk can propel workpiece into the air. Figure 6. Never place hands near back stop. On small workpieces always use push blocks. Figure 5. Always unplug sander when adjusting.[...]

  • Page 12

    -10- Read the manual before assembly and operation. Become familiar with the machine and its operation before begin- ning any work. Serious personal injury may result if safety or opera- tional information is not understood or followed. If moving this machine up or down stairs, the machine must be disman- tled and moved in small- er pieces. Make su[...]

  • Page 13

    -11- The following is a description of the components shipped with the Shop Fox ® W1676. It is recom- mended that the components be laid out in a sim- ilar fashion to those in Figures 7 and 8 . This will help in identification before beginning assembly. Should any part be missing, examine the packag- ing carefully. If any key parts are missing, ca[...]

  • Page 14

    -12- Clean Up Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flamma- ble. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored. Do not smoke while using solvents. A risk of explo- sion or fire exists and may result[...]

  • Page 15

    -13- General While the main components of the Shop Fox ® W1676 are assembled at the factory, some assembly is required. The following is the rec- ommended sequence best suited for final assembly. TOOLS REQUIRED (NOT INCLUDED): You will need a 6" adjustable wrench, 12mm open-end wrench, flathead screwdriver, Phillips ® screw- driver and 4mm A[...]

  • Page 16

    -14- Sanding Unit To Base The Model W1676 comes with a prefabricated welded steel stand that requires no assembly. However, the sanding unit needs to be mounted to the stand. 1. With the help of a friend, lift the main sand- ing unit on top of the steel stand. 2. Align the four mounting holes in the stand with the slots on the bottom corners of the[...]

  • Page 17

    -15- Back Stop The back stop serves as a resting point for the workpiece while flat sanding on the belt. Install the back stop to the sanding belt frame using a 5 ⁄ 16 "-18 x 1" hex bolt and a 5 ⁄ 16 " flat washer as shown in Figure 12. The back stop can be removed when sanding long workpieces. Dust Ports The dust ports are desig[...]

  • Page 18

    -16- Working Table The working table has two mounting locations: next to the sanding disc and next to the verti- cally positioned belt sander. We recommend ini- tially mounting the working table next to the disc. If you want to mount it next to the verti- cally positioned belt sander, skip to the “Vertical Positioning” instructions in the Adjus[...]

  • Page 19

    -17- ADJUSTMENTS General The Model W1676 is capable of a wide variety of sanding operations. The sanding belt can be positioned in a variety of angles ranging from 0- 90° and can accommodate the working table in the vertical position. The sanding disc can accommodate the working table at a variety of angles ranging from 0-45°. In all, the Model W[...]

  • Page 20

    -18- Belt Tracking/Tension Belt tension and tracking are crucial to the per- formance of the belt sander. Too much tension will cause undue stress on the bearings and other parts. Too little tension will cause the sanding belt to not track properly and fall off the sanding belt frame. It is better to have the least amount of tension required to mak[...]

  • Page 21

    -19- Belt Tracking/Tension Continued Gauging proper belt tension is very subjective. The easiest way to check the tension is to pluck the edge of the sanding belt. If it sounds like a drum, the tension is probably too tight. To adjust the tension: 1. With the belt installed and the quick release lever engaged, loosen the hex bolt located at the piv[...]

  • Page 22

    -20- Vertical Positioning The belt sander arm can be moved to a vertical arrangement. 1. Remove the belt dust port. 2. Loosen the two nuts located on the bracket behind the pulley cover as shown in Figure 23. We recommend using a 12mm open-end wrench for clearance purposes. 3. When the nuts are loose, rotate the sanding belt frame to the vertical p[...]

  • Page 23

    -21- Changing Abrasive Disc To replace abrasive sanding disc: 1. Remove the working table assembly. 2. Remove the knob holding the pulley cover door shut and open the door as shown in Figure 26. 3. Remove the worn sanding disc and the new sanding disc. Be sure to center the new sand- ing disc over the cast iron disc before press- ing it down as sho[...]

  • Page 24

    -22- Figure 31. Table adjustment screws. Figure 29. Checking table alignment. Figure 30. Checking miter gauge alignment. Table Tilt To adjust the working table angle: 1. Set the working table angle to the 90° mark on the scale. 2. Using a 90° square, adjust the working table so it is perpendicular to the sanding disc as shown in Figure 29. 3. Loo[...]

  • Page 25

    -23- OPERATIONS Testing Once assembly is complete and adjustments have been made, the machine is ready for a test run. The purpose of a test run is to identify any unusual noises and vibrations, as well as to con- firm the machine is performing as intended. 1. Turn the machine on by pulling the START paddle on the power switch. Be sure to have your[...]

  • Page 26

    -24- Horizontal Sanding 1. Turn the power on and allow the sander to reach full speed. 2. Place the workpiece against the surface of the sanding belt. Make sure you have both hands securely on the workpiece and keep fingers and hands away from sanding surface as shown in Figure 32. 3. Use the back stop to prevent the workpiece from being propelled [...]

  • Page 27

    -25- Disc Sanding The disc is best used for sanding end grain and convex curves. 1. Set the working table to the desired angle. 2. Always use the left half of the disc. (The half that is rotating downward.) 3. Set the miter gauge at 90° to keep the work- piece perpendicular to the sanding disc as shown in Figure 35. 4. Varying angles can be sanded[...]

  • Page 28

    -26- MAINTENANCE Lubrication Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. Do not lubricate them. For other items on this machine, an occasional application of light machine oil is all that is nec- essary. Before applying lubricant, wipe the machine clean. Your goal is to achieve a[...]

  • Page 29

    -27- The following pages contain parts diagrams/lists a n d a warranty card for your Shop Fox ® Model W1676. If you need parts or help in assembling your machine, or if you need operational informa- tion, we encourage you to call our Technical Department. Our trained technical technicians will be glad to help you. If you have comments dealing spec[...]

  • Page 30

    W1676 Combination Sander WHITE RED BLACK YELLOW MOTOR WIRES 110 VOLT GREEN (GROUND) TO 110 VOLT POWER SUPPLY RED WHITE BLACK YELLOW MOTOR WIRES 220VOLT GREEN (GROUND) TO 220 VOLT POWER SUPPLY NOTE: THE WIRES FROM THE POWER SUPPLY, BESIDES THE GREEN GROUND WIRE, ARE INTERCHANGABLE, THEREFORE COLORS ARE NOT SPECIFIED. 6A ©2001 Wood[...]

  • Page 31

    70 77 57 56 97 12 90 41 41 97 37 80 52 45 69 27 28A 20 29 33 33 25 25 26 26 27 13 32 24 97 14 28 10 96 44 23 30 10 19 42 10 21 22 34 35 97 32 32 42 36 97 40 93 18 32 13 32 13 119 118 51 43 46 120 27B 28B 28C 27A 69A 51 69B 20A 41 12[...]

  • Page 32

    1 2A 94 98 99 86A 100 3A 5 96 96 95 12 11 4 6 13 9 8 41 103 15 7 2 2 3 3 59 62A 106 89 62A 25 115 114 64 105 105 82A 85A 102 81A 83A 101 87A 88A 84A 92 91 B B 106 89 107[...]

  • Page 33

    110 104 90A 27 46 51 111 53A 53 104A 58 71 41 13 12 113 112 121 122 123 110B 110B 110A 49 110C[...]

  • Page 34

    REF PART # DESCRIPTION REF PART # DESCRIPTION 57 X1676057 SUPPORT 5 ⁄ 8 ''-11 x 9'' 58 X1676058 RUBBER FOOT 59 X1676059 IDLER ROLLER SHAFT 62A X1676062B ROLLER ADJ BAR 64 X1676064 IDLER ROLLER 69 X1676069 MITER BODY 69A X1676069A PHILLIPS ® SCREW 10-24 x 3 ⁄ 4 " 69B X1676069B PIN 1 ⁄ 4 " 70 X1676070 SCALE 71 X16[...]

  • Page 35

    -33- Notes[...]

  • Page 36

    -34- Notes[...]

  • Page 37

    CUT ALONG DOTTED LINE 10. What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Panel Saw ___Band Saw ___Planer ___Drill Press ___Power Feeder ___Drum Sander ___Radial Arm Saw ___Dust Collector ___Shaper ___Horizontal Boring Machine ___Spindle Sander ___Jointer ___Table Saw ___Lathe ___Vacuum Veneer Press ___Morti[...]

  • Page 38

    TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL, INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 Place Stamp Here[...]