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Woodstock W1738 manual

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Table of contents for the manual

  • Page 1

    MODEL W1737/W1738 37" WIDE-BELT SANDER Phone: 360-734-3482 • On-Line Technical Support: tech-support@shopfox.biz COPYRIGHT © JULY 2005 BY WOODSTOCK INTERNATIONAL, INC. REVISED NOVEMBER, 2009 (JB) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsib[...]

  • Page 3

                                       [...]

  • Page 4

                                    [...]

  • Page 5

    -3-   W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                 Y our new SHOP FOX   Sander has been specially designed to provide many years of trouble-free[...]

  • Page 6

    -4-   W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                        W1737 Sanding Motor .......................... 10 HP , 220V , Single-P hase, 50A, 1725 RPM, 60 Hz W1737 [...]

  • Page 7

    -5-   W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                          Three 4" Dust P orts andAdapters   DigitalT able Height KeyP ad [...]

  • Page 8

    -6- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                [...]

  • Page 9

    -7- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )           The machine will do a safer and better job if it does the work.     [...]

  • Page 10

    -8- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                                   Sanding operations create large amo[...]

  • Page 11

    -9- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                           Correct body and hand positioning.    DO NOToperate without safety glasses/respirator[...]

  • Page 12

    -10- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                                   The SHOP FOX   Model W1737 has a10 HP , 220V single-phase sandin[...]

  • Page 13

    -11- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                           T ransformer 220V to 440V connection.   Overload relay and transformer location. LR3D-3355 LR3D-086 ?[...]

  • Page 14

    -12- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )   The followi ng is a desc riptio n of the component s shipped with the SHOP FOX  W1737/W1 738.Lay the components out, and use   and the list below to inventory your package. If any parts are missing, find the part number in the b[...]

  • Page 15

    -13- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                 ?[...]

  • Page 16

    -14- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )               Push your air supply hose onto the air pressure regulator inlet fitting, and clamp it in place with a hose clamp as shown in   . If you[...]

  • Page 17

    -15- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )             The Model W1737/W1738 features dust ports and adapters located on top of the machine as shown in   and   . Before performing any sanding operations, attach the d[...]

  • Page 18

    -16- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )           Control panel interface.          Below is a summary of your sander control panel and the components that it controls. Use the list with ?[...]

  • Page 19

    -17- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                   Once assembly is complete, the machine is ready for a test run. The purpose of a test run is to identify any unusual noises and vibrations, as well as to confirm[...]

  • Page 20

    -18- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )            The feed belt motor offers variable speeds from 15 to 49 FPM.   points out the variable conveyor feed speed control knob.   ?[...]

  • Page 21

    -19- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                Digital display and key pad.   T able height handwheel. When pushed, the emergency stop plate shown in   stops[...]

  • Page 22

    -20- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )    T o achieve the best sanding results experiment with conveyor feed rate, sanding depth, various grits of sandpaper , and oscillation speed.      ?[...]

  • Page 23

    -21- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )             The air jet located at the air fork sends a streamof air across the air fork and into the air stream receiver (see   ).  As soon as[...]

  • Page 24

    -22- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )       Belt tracking adjustment.          The belt tracking knob and lever (   stops the belt from tracking off of the drums and shutting down t[...]

  • Page 25

    -23- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )               For normal operations, the oscillation speed should be set so that it takes approximately a second or two to complete each direction of travel; however , y [...]

  • Page 26

    -24- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )         Wipe off all sawdust and abrasives from grease fittings and plugs before lubrication. When lubricating machine parts, your goal is to achieve adequate lubrication to prevent rus[...]

  • Page 27

    -25- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )   Empty the diaphragm dust bowl and air regulator moisture bowl when they become half full, and make sure that the regulator is maintaining the system air pressure to 70 PSI (see   ).     [...]

  • Page 28

    -26- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                  The table stop switches prevent the table lift motor from driving the table into the sanding drum. P eriodically check and adjust (if required) the table stop [...]

  • Page 29

    -27- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )       Brake assembly .   Brake caliper removed for access to brake pads.           Check the brake rotor (shown in   ) regularly to make [...]

  • Page 30

    -28- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )              Check the V -belts periodically to check for signs of glazing, cracking or fraying. If any of these conditions are present, change both [...]

  • Page 31

    -29- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )      Sanding motor V -belt adjustment.          The sanding motor (   )  and table lift motor (   ) V -belt[...]

  • Page 32

    -30- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     NOTICE              ?[...]

  • Page 33

    -31- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                      One of four positioning wheels. P ositioning wheel The feed belt tension and tracking has been set at the f[...]

  • Page 34

    -32- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )       T racking safety switch adjustment bolt. Belt tracking safety switches are placed on both sides of the belt to act as emergency machine stops if the belt travels too far to one side during oscillation. See [...]

  • Page 35

    -33- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )       Gauge boards placed under pressure rollers.             The pressure rollers are factory set so they are parallel with each other , parallel with the sanding drum, and paral le[...]

  • Page 36

    -34- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     220V 220V SANDING MOTOR TABLE UP/DOWN MOTOR W6 W2 U5 U1 U6 U2 V5 V1 V6 V2 W5 W1 U2 V2 W2 U5 V5 W5 U1 V1 W1 CONVEYOR MOTOR 220V U2 V2 W2 U5 V5 W5 U1 V1 W1 SANDING MOTOR ROTATION CONVEYOR MOTOR ROTATION 1 2 3 1 2 3 1 4 6 2 3 5 1 4 6 2 3 5 + - + - 220V 220V 220V[...]

  • Page 37

    -35- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     DIGITAL PANEL SANDING MOTOR START SWITCH FEED MOTOR START SWITCH POWER LAMP SANDING MOTOR STOP SWITCH FEED MOTOR STOP SWITCH EMERGENCY SHUT-OFF SWITCH SENSORS BELT TRACKING SAFETY SWITCHES TABLE UP/DOWN SWITCH EMERGENCY STOP SAFETY SWITCH Blue Black Blue Blac[...]

  • Page 38

    -36- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                       M O T O R M 1 R U S V 3 A W L 1 2 S O L 1 3 F R 2 0 2 1 R F 1 7 1 9 1 6 1 8 L S L S L S 1 L S 2 L S 3 L S 4 O L 1 M 1 G L S T O P S T A R T M 1 9 7 6 A 5 P O[...]

  • Page 39

    -37- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     M O T O R M O T O R M 1 R U S V 3 A W L 1 2 S O L 1 3 F R 2 0 2 1 R F 1 7 1 9 1 6 1 8 L S L S L S 1 L S 2 L S 3 L S 4 O L 1 M 1 G L S T O P S T A R T M 1 8 9 7 6 A 5 P O W E R S O U R C E B R A K E T A B L E L I F T I N G & L O W E R I N G M O T O R R U S[...]

  • Page 40

    -38- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                               Control System Stepdown T ransformer Sanding Motor Thermal P rotection Breaker Feed Motor Thermal P rotecti[...]

  • Page 41

    -39- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     EMERGENCY BRAKE SOLENOID VALVE THERMAL OVERLOAD W1 15 14 2 3 3 5 5 6 8 9 10 11 12 13 19 18 17 16 W2 V2 U2 V1 U1 AMP METER CURRENT SENSOR FUSE U V W R S E T CON TROL POWER TR ANSFO RMER 220V C0 NNECTIO N CONVEYOR CONTACTOR 13 14 21 22 A1 A2 L1 T1 L2 T2 L3 T3 1[...]

  • Page 42

    -40- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                               T wo 4AmpFuses 220V Single- P hase P ower Supply Junction Block Amp Meter Current Sensor [...]

  • Page 43

    -41- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     8 L 1 L 2 14 22 A2 T1 T2 T3 2 4 6 NC NO 13 21 A1 NO NC 3 T 1 T 2 T 3 2 4 6 14 22 A2 T1 T2 T3 2 4 6 NC NO 14 22 A2 T1 T2 T3 2 4 6 NC NO 13 21 A1 L L2 L3 1 3 5 NO NC 13 21 A1 L L2 L3 1 3 5 NO NC 13 21 A1 L L2 L3 1 3 5 NO NC 14 22 A2 T1 T2 T3 2 4 6 NC NO 3 2 2 2[...]

  • Page 44

    -42- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     6 7 17 15 15 16 37 31 34 8 14V2 36 33 4 2 12 12 5V2 (W1738 Only) 5V2 (W1737 Only) 11-1 (W1738 440V Conversion Only) 3 3-1 (W1738 440V Conversion Only) 11 1 24 21 18 35 20 26 23 10 31 9 25 27V2 (W1738 Only) (38 W1737 Only)        [...]

  • Page 45

    -43- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1737001 CURRENT SENSOR 14V2 X1737014V2 TERMINAL PLATE (W1737) V2.10.09 2 X1737002 CONTACTOR LC1-D50 14V2 X1738014V2 TERMINAL PLATE (W1738) V2.10.09 (W1737 220V 1PH) 15 X1737015 PU CONNECTOR 1/2 2 X1738002 CONTACTOR L[...]

  • Page 46

    -44- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     117 119 120 122 124 117 114 125 116 121 126 115 118 123 127 107 108 110 113 109 102 101 103 112 111 105 104 106 100              [...]

  • Page 47

    -45- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 100 X1737100 SANDPAPER: #180 114 X1737114 FRONT PLATE 101 X1737101 FLAT SCREWDRIVER 115 XPB07 HEX BOLT 5/16-18 X 3/4 102 X1737102 HEX WRENCH SET 116 XPFH03 FLAT HD SCR 1/4-20 X 1/2 103 X1737103 PHILLIP’S SCREWDRIVER 1[...]

  • Page 48

    -46- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     245 224 236 239 230 236 231 229 233 216 217 215 214 233 243 201 238 203 237 246 238 247 244 204-2 (W1737 Only) 204-1 225 223 228 227 204-3 (W1737 Only) 204-4 218 220 240 248 221 241 219 200 242 222 202 232 235 204-5 204 226       ?[...]

  • Page 49

    -47- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 200 X1737200 MACHINE FRAME 224 X1737224 BRAKE PIN 201 X1737201 MOTOR BASE 225 X1737225 BRAKE PAD 202 X1737202 MOTOR BASE HINGE 226 X1737226 COMPLETE BRAKE ASSY. 203 X1737203 BASE ADJUSTMENT ROD 227 X1737227 BRAKE SPRING[...]

  • Page 50

    -48- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     330 354 353 318 305 371 308 348 333 349 305 350 307 351 307 352 331 316 317 300 314 319 325 322 358 325 359 324 315 346 326 347 329 313 319 370 323 369 344 343 306 345 333 333 332 327 369 366 355 300-1 300-4 300-2 300-3 335 356 368 367 365 371 372 311 312 321 340 3[...]

  • Page 51

    -49- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 300 X1738300 MOTOR 1/4 HP 3-PH (W1738) 332 XPSB31 CAP SCREW 10-24 X 5/8 300 X1737300 MOTOR 1/3 HP 1-PH (W1737) 333 XPSS07 SET SCREW 1/4-20 X 1/2 300-1 X1738300-1 ELECTRICAL BOX (W1738) 335 XPVA37 V-BELT A-37 4L370 300-1[...]

  • Page 52

    -50- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     400 414 446 444 445 443 442 415 409 406 413 435 402 413 436 426 411 437 438 405 414 441 440 413 406 407 413 423 439 422 431 420 412 416 432 417 404 430 410 429 419 427 428 418 421 433 425 424 401 434 401-1 (W1737 Only) 401-2 401-3      ?[...]

  • Page 53

    -51- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 400 X1737400 SPECIAL SCR M8-1.25 X 20 422 XPSB70 CAP SCREW 5/16-18 X 2 401 X1738401 MOTOR 1HP 3PH (W1738) 423 XPW02 FLAT WASHER 3/8 401 X1737401 MOTOR 1HP 1PH (W1737) 424 X1737424 TABLE 401-1 XPC400C CAPACITOR 400MFD/25[...]

  • Page 54

    -52- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     565 535 539 536 514 526 532 513 510 512 516 523 548 564 525 529 530 502 523 511 514 559 525 555 553 552 550 554 513 510 556 557 554 553 540 541 527 542 543 544 545 547 524 538 546 519 551 549 514 526 501 530 516 500 513 525 534 531 518 521 537 558 539 537 536 538 5[...]

  • Page 55

    -53- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 500 X1737500 ECCENTRIC ROD 534 X1737534 UPPER ROLLER BRACKET 501 X1737501 ECCENTRIC 535 X1737535 UPPER ROLLER 502 X1737502 FRAME SEAL 536 X1737536 UPPER ROLLER BRACKET 503 X1737503 DIAPHRAM ASSY 537 X1737537 BEARING UCC[...]

  • Page 56

    -54- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     IN 616 617 618 619 620 621 615 623 626 627 628 629 630 631 632 633 625 634 600 601 602 603 604 605 606 613 608 609 610 611 612 613 614 632 607 622 624 635            [...]

  • Page 57

    -55- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 600 X1737600 CONNECTOR 1/4N X 1/8T 618 X1737618 CONNECTOR 5/16N X 1/8T 601 X1737601 AIR SWITCH 1/8 619 X1737619 8MM FLEXIBLE HOSE 602 X1737602 CONNECTOR 1/4N X 1/8T 620 X1737620 AIR SWITCH 1/4 603 X1737603 CONNECTOR 1/4[...]

  • Page 58

    -56- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + ) PA R T S 71 7 75 9 76 0 71 2 70 0 710 758 72 8 70 1 70 1 72 9 70 3 75 7 71 4 70 9 70 6 74 2 736 71 9 70 2 74 1 74 3 74 4 738 74 0 72 5 73 7 73 9 70 2 71 9 736 74 2 70 6 72 2 72 6 74 7 74 9 74 8 70 7 72 7 71 1 75 1 752 75 4 75 5 74 5 74 6 75 3 71 6 750 72 5 72 3 72 3 756 73 2 70 5 73 [...]

  • Page 59

    -57- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART  # DESCRIPTION REF PART  # DESCRIPTION 700 X1737700 PULLEY 733 X1737733 COMPRESSION  SPRING 701 X1737701 GREASE  FITTING/W  DUST  CAP 734 X1737734 SPECIAL  PIN  10MM 703 X1737703 BEARING  HOUSING 735 X1737735 PISTON  SIDERAIL [...]

  • Page 60

    -58- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )                   800 809 808 806 805 818 811 807 804 802 801 812 810 814 813 815 816 815 815 820 807 804 808 819 W1738 823 820     ?[...]

  • Page 61

    -59- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )     REF PART # DESCRIPTION REF PART # DESCRIPTION 800 X1737127 SHO P FOX LOGO PLATE 811 XLABEL06 LABEL (USE RESPIRATOR) 801 X1737801 DAT A LABEL (W1737) 812 X1737812 LABEL ( DIRECTION) 801 X1738801 DAT A LABEL (W1738) 813 XPAINTSF102 TAN TOUCH-UP PAINT 802 X1737802 LAB[...]

  • Page 62

    -60- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )      [...]

  • Page 63

    -61- W 1 73 7 /W 1 73 8 Owner ' s Manual (M fg . 1 0/ 09 + )          SYMPT OM Motorwill not start; fusesor circuit breakers blow . Motor overheats. Motor stalls (resulting in blown fuses or tripped circuit). Machine slows when operating. Loud,repetitious noise[...]

  • Page 64

    WXXXX Mach ine Name    W oodstock International, Inc. warrants all SHOP FOX ® machinery to be free of defects from work - manship and materials for a period of two years from the date of original purchase by the original owner . This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence [...]

  • Page 65

    WXXXX Mach ine Name CUT ALONGDOTTED LINE Name ___________________________________________________________________________________ Street __________________________________________________________________________________ City _________________________ State ___________________________ Zip ________________________ P hone # _______________[...]

  • Page 66

    T APEALONGEDGES--PLEASE DO NOTST APLE FOLDALONGDOTTED LINE FOLDALONGDOTTED LINE           Place Stamp Here[...]

  • Page 67

    [...]

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    High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:[...]