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Woodstock W1821 manual

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Table of contents for the manual

  • Page 1

    OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 3/10) MODEL  W1821   ROUTER  TABLE   ATTACHMENT Phone:  (360)  734-3482  • Online  Technical  Support:  tech-support@shopfox.biz COPYRIGHT  © JULY,  2010  BY WOODSTOCK  INTERNATIONAL,  INC. WARNING: NO  PORTION  OF THIS  MANUAL MAY  BE REPROD[...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsib[...]

  • Page 3

    SE TUP M AINTENANCE PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION W oodstock T echnical Support .... .............. 2 Specifications ..................................... 2 SAFETY Standard Machinery Safety ..................... 3 Additional Safety for Router T ables ......[...]

  • Page 4

    -2- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) INTRODUCTIO N W oo ds to c k T ec h n i ca l S up port The Model W1 82 1 has be en specia ll y desi gned to pro v i de man y ye ars of troub le- fr ee ser vic e . Cl ose at ten - ti on to de tai l , ruggedl y bu il t parts and a rigid qual i ty con tro l prog ram assu re sa f e and r el iab [...]

  • Page 5

    -3- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SA FE T Y S A FE T Y S ta n da r d Ma c h i ne r y Sa f ety S A FE T Y READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. S ta n da r d Sa f e ty I ns t ru cti on s 1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery [...]

  • Page 6

    -4- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SA FE T Y 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.[...]

  • Page 7

    -5- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SA FE T Y A d di t i on a l Sa f e ty f or R o ut e r T ab l es R EA D an d u nd er st a n d th is entire manual AND t he rou ter own er' s man ual before using this attach - ment. Serious personal i nj ur y ma y o cc ur if s af et y and operational informa - tion is not understood and [...]

  • Page 8

    -6- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SE TUP The Model W1 82 1 has be en car ef ul ly pack aged f or sa f e tra nsportat ion . If you no ti ce th e product has been da ma ged during shi ppi ng, ple ase con tact your auth orized Shop Fo x dea le r immed ia tel y . Unp ac king SE TUP I nve nt o r y Re fe r to F igur e s 1– 3 an [...]

  • Page 9

    -7- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SE TUP The Model W1 82 1 moun ts on most ta ble saws tha t ha ve 2 7 " deep tab les . If y our tab le sa w does not ha ve mount ing hol es f or the insta ll at ion of the ro uter tabl e , yo u w i ll need to dril l and tap these hol es. Also , you ma y ha v e to modi fy the fen ce ra il[...]

  • Page 10

    -8- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SE TUP 5. If you have long fence rails that will extend beyond the T -slots of the router table, you will have to modify the top of the rails. This entails making a cut-out that matches or exceeds the dimensions of the router table T -slot, as shown in the illustration in Figure 7 . Also, dr[...]

  • Page 11

    -9- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SE TUP Figure 11. T -slot bars installed for one of four orientations. T -Slot Bars 8. When the saw and router tables are level with each other , rotate the foot pad assembly so that it sits firmly on the floor without changing the height of the router table. T ighten the jam nut of the foot[...]

  • Page 12

    -10- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SE TUP 11. Attach the dust port to the back of the fence assembly with the (4) M6-1 x 10 cap screws and (4) 6mm flat washers, as shown in Figure 14. Figure 14. Dust port installed. Dust P ort DO N OT opera te the attac hed r outer w it hout an adequa te dust co ll ection system. F ol lo w y[...]

  • Page 13

    -11- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) SE TUP The Model W1 82 1 wil l support a r outer with a base th icknes s between 1 ⁄ 4 " an d 2 1 ⁄ 4 ". T o ins t a ll a router , do these steps : 1. DISCONNECT THE SA W AND ROUTER FROM POWER! 2. Slide three of the router hold-down assemblies into the T -slots underneath the [...]

  • Page 14

    -12- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS OP ER A TIONS G enera l Y our rou ter w i ll perf orm man y types of opera tions tha t ar e beyon d the sc ope of th is manua l. Many of these opera ti ons can be dang erous or dea dl y if p erf ormed inc orrect ly . The i nstruct ion s in thi s section ar e wr i tte n w i th t[...]

  • Page 15

    -13- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS Th is ov erv ie w outl i nes you the basi c proc ess th a t ha ppens durin g an opera ti on w i th the rout er tab le a tta chmen t. F am il ia r iz e yourse lf w i th th is pr o c ess to bett er unde rstand the re ma ini ng parts of the Op erat ion section . T o comp lete a ty[...]

  • Page 16

    -14- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS Jo int ing th e e dge of a boar d inv ol ves using a stra ig ht cu ttin g rout er b it t o remo ve wood f rom the fa ce o f the boar d . The resul t is a perf ectl y fla t and squ are edge . T o jo int the edge of a wor kpiec e , do these step s: 1. DISCONNECT ROUTER FROM POWER[...]

  • Page 17

    -15- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS Gr oove cut ting produc es a gr oov e or bea d in to the fa ce of the boar d. T o cut a groo ve in to the fac e of the workpi e c e , do these steps : 1. DISCONNECT ROUTER FROM POWER! 2. Secure the bit into the router according to the router manufacturer's instructions. 3.[...]

  • Page 18

    -16- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS AL W A YS use ho ld-downs or f eathe r boar ds and push stic k s when shap ing smal l or narr ow stoc k. These devices k eep your han d s awa y fr om the spinn ing cutt er and sufficien tly suppor t the stock to al lo w a saf e a nd effectiv e c ut , reduci ng the r isk of pers[...]

  • Page 19

    -17- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS Irr egul ar or f reeh and r outi ng, as il lus tra ted in Fi g ure 24 , tak es a h igh degree of ski ll and de xterity and is done with out the pro tectio n and a id f rom the f enc e and guar d . The mos t dang erous part of f ree -ha nd rou ting is begin nin g the cut , wher [...]

  • Page 20

    -18- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS Tip: As an alternative to fabricating a custom jig, use the Shop Fox Model W1500 Right Angle Jig, as shown in Figure 26 . 3. Remove the fence assembly from the table. 4. Fabricate and mount a custom guard over the bit that safely protects your hands from the spinning cutter . 5[...]

  • Page 21

    -19- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) OPER A TIONS A C C ES SOR IES R ou t er T ab l e A t ta c h me n t A c c es sori es The f ol lowi ng R oute r T abl e A tta chmen t ac cesso r ies ma y be av ai labl e thr ough y our loc al W oodst ock In tern at iona l Inc . Dea ler . If you do no t ha ve a dea ler in you r are a , these p[...]

  • Page 22

    -20- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) M AINTENANCE M AINTENANCE F req uent ly blo w- off saw dust wit h comp ressed a ir , the n wipe a wa y the rem ai nin g dust w i th a cl ean shop ra g. This is especia ll y im p ortan t f or the int erna l worki ng parts of the fe nce assembl y and the r oute r . Dust bui ld -up aroun d the[...]

  • Page 23

    -21- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) PA R T S 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 115 110 111 106 PA R T S Ta b l e REF PART # DESCRIPTION REF PART # DESCRIPTION 101 X1821101 ROUTER TABLE 109 XPCAP13M CAP SCREW M8-1.25 X 30 102 X1821102 TABLE INSERT 1" ID 110 XPLW04M LOCK WASHER 8MM 103 X182110[...]

  • Page 24

    -22- Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0) PA R T S F enc e 117 118 119 120 121 122 123 124 125 126 127 128 129 130 132 133 134 135 136 137 138 139 140 141 142 143 134 135 134 119 130 120 139 136 133 137 136 136 136 128 138 139 124 125 140 REF PART # DESCRIPTION REF PART # DESCRIPTION 117 X1821117 DUST PORT 2-1/2" 130 XPBHS06M [...]

  • Page 25

    Model W 1 8 2 1 (F o r Machine s Mfg . Sinc e 3/ 1 0)[...]

  • Page 26

    T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Place Stamp Here[...]

  • Page 27

    W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimb[...]

  • Page 28

    High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:[...]