Xerox 128 manual

V ersio n 51.xx, October 2006 701P25101 DocuT ech 128/155/180 HighLight Color Operator Guide[...]

Prep ar ed b y: Xerox Corporation Global Knowledge and Language Services 800 Phillips Road Bldg. 845-17S W ebster , New Y ork 14580 USA ©2006 by Xerox Corporation. All rights reserved. Copyright protection claimed includes all forms and matters of copyrightable material and information now allowed by statut ory judicial law or he reinafter granted[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide i Product Recycling and Disposal If you are managing the disposal of your Xerox product, pleas e note that the produ ct contai ns le ad, mercury and other materi al s whose disposal may be regulated due to envi ronment al consid erations in cert ain countries or states. The presen ce of lead an[...]

ii DocuT ech 128/155/180 High Light Color Operator Guide[...]

DocuT ech 128/155/ 180 HighLight Color Operator Gui de iii 1 Safety notices System s afety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Laser safe ty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

iv DocuT ech 128/155/180 High Light Color Operator Guide Waste c ontainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 -27 Wire Modul e Remo val and Re placemen t . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 Cleanin g the sys tem and i ts compon ents . . . . .[...]

DocuT ech 128/155/ 180 HighLight Color Operator Gui de v Stock sati sfactio n guide s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5- 5 Using non -standa rd stock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 -10 Paper stoc k rotation . . . . . . . . [...]

vi DocuT ech 128/155/180 High Light Color Operator Guide[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide vii Introduction The DocuT ech 128/155 /180 HLC Operato r Guide i s one of a number of publications that make up the Xerox Document Servic es Pla tform Se rie s. About thi s guide The guide is inten ded for Xerox DocuT ech 128/155/180 HLC operators whose j ob consi sts of the ro uti ne operatio[...]

viii DocuT ech 128/155/180 High Light Col or Operator Guide Introduct ion • “T echnical informati on” contains the har dware and softwar e capaci ty guidelines for the DocuT ech 128/155/180 HLC systems. • “Supplies ” lists the supplies tha t you might want to keep in stock, and the inf ormation you ne ed to o rder them. Conventions This[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide 1-1 1 Safety notices System safety It is your res ponsibility to ensure your Xerox equipment is sa fe at all times. Thi s section includes equipment safety notic es related to laser s afety , ozone safet y , and o peration s afety . Laser safety W ARNING: Use of controls or adjus tments, or per[...]

1-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices Ozone safety This product produces ozone du ri ng normal oper ation. The ozone produced i s dependent on copy volume and is heavi er than air . Providing the pro per environment al paramete rs as spe cified i n the Xerox ins tall ation i nstructio ns ensure s that con centr[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 1- 3 Safety not ices – The power ca ble is da maged or fra yed. – Liquid is spil led into the syste m. – The system is exposed to water . – Any part of the system is damaged. • Always use material s and suppl ies specifical l y designed for your Xerox equi pment. Use of unsuit able ma[...]

1-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices W ARNING: This system is certified manufa ctur ed and tested in compliance wit h str ict safety and rad io fr equenc y interfere nce regulati ons. Any una uthorized alt eration whi ch includes the addition of new fu nctions or t he connecti ons of ext ernal devi ces may imp[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 1- 5 Safety not ices In the event of p roblems, you shou ld cont act your local Xer ox represent ative i n the fi rst inst an ce. The product has been t ested to an d is compla int wit h TBR21, a specifi cation f or t erminal equipmen t fo r use on analogue swit ched telephone networ ks in the [...]

1-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices Check your underst anding Please review th e questi ons and answers that follow to ensure that you underst and the Electri city at Work Regul ation in England and W ales. Question What i s the Electric ity at W ork Regulat ion? Answer The Electri ci ty at Work Regula tion 1[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 1- 7 Safety not ices MUST BE CARRIED OUT ONL Y BY PERSONS WHO POSS ESS THE RELEV ANT SKILL, KNOWLEDGE AND EXPERIENCE TO CARR Y OUT SUCH TESTS. Please cont act the Xerox Europe Customer Service Organizat ion for fu rt her informa tion. THE USE OF INAPP ROPRIA TE TEST PROCEDURES AND TEST EQUIPMEN[...]

1-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Safety not ices[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide 2-1 2 System component s The Xerox DocuT ech HLC printers are electroni c repr ographics systems. They are hi gh volume printers avail abl e in multiple configur ations. The se versati le, high performance printing systems enabl e personal computer s and other net work-connected devices (such a[...]

2-2 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s Optional Co mponents • Inverter Feeder/S tack er and up t o 3 Feeder/ S tackers • 2-T ray Int erposer and Finis her (Productio n publisher configur ation) NOTE: The initial rele ase of the Product ion publ i sher (Interpo ser and Finisher) conf igur ation i s 180 PPM[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 3 System component s Dat a formats supported The Xerox DocuT ech 128/155/180 HLC can print the following data for mats: • ASCII • LCDS* • IPDS* • PCL • PDF •P o s t S c r i p t •T I F F • PPML NOTE: * Not supported on the Produc tion pub lisher conf igurat ion at this tim e. [...]

2-4 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s St ock specifications The success of any print run depends on proper selection, care, and handling of the p aper or oth er sto ck that is used. It is very import ant to select , store, conditi on, and load pri nt media proper ly in order to keep your printer running at o[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 5 System component s • Predril led pa per: Has holes for use i n binders or binder r ings. Before loadi ng predr illed p aper , fan it to remove any loose plugs that coul d cause p aper jams. • Perforat ed paper: Have been pi erced with one or mor e rows of holes to permit eas y tearing [...]

2-6 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s System sof tware and job fl ow This section descri bes how the system sof tware processes are used as a typica l job f lows th rough the system. NOTE: There are no job flow differe nces between the High volume print er and the Production publ is her config urat ions. Fig[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 7 System component s Output queue Afte r decomposition, the jo b is stored in the output queue. Prin ter The marker trans fers the job from the Out put Queue to the prin ter . Afte r the job has s uccessfully pr inted, it is removed from the Output Queue and also from the Input Queue. The pr[...]

2-8 DocuT ech 128/155/180 High Light Col or Operat or Guide System component s High vol ume printe r The components , special features, and confi gurations of the Xerox DocuT ech 128/155/ 180 HLC print er are s hown in the followi ng figures. Figure 2 -2. Print er with i nverter fee der/st acker + feeder/ st acker (st and ard base confi guration) 1[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 9 System component s Processor f eeder/ p aper trays T wo processor feeder /p aper trays (trays 1 and 2) are lo cated in the main par t of the printer . T rays 1 and 2 can handle paper sized from 8 by 1 0 inches / 203 by 254 mm to 9.02 by 14.02 inches / 230 by 356 mm. Feeder/p aper tray cap [...]

2-10 DocuT ech 128/155/180 High Light Color Operator Guide System component s Paper Level indicators Di splay the approximate quant ity of paper in the t ray . Each display shows p aper by quar ter reams up to one ream, and then by full reams. The green indi cat or appears above it s Paper Level indicator . Sample tray NOTE: High volume pr inter c [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 1 1 System component s Inve rte r f eed er/s tacker NOTE: High volume pr inter c onfiguration only Each output feeder/st acker has offset ting cap ability and a cap acity of 2500 s heets of 20 pound or 80 gsm p aper . This capa city does not apply to 1 1 by 17 inch and A3 papers. Because o f[...]

2-12 DocuT ech 128/155/180 High Light Color Operator Guide System component s Figure 2 -5. High ca paci ty st ack er bin contr ol p anel 1. Ready to Unl oad indic ator on stack er bins 2. Please W ait indicator on stack er bins 3. Bin Unload button on st acker 4. In Use i ndicator on sta cker bin Ready to Unl oad indicator on st acker bins When thi[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 13 System component s High-cap acity st ackers The high-c apaci ty st acker (HCS) bins are loca ted in the top half of the feeder /sta cker modules, ac cessed throug h double doors. T wo high-capaci ty stac ker bi ns are standar d, with up to two addition al bi ns available as options ( prov[...]

2-14 DocuT ech 128/155/180 High Light Color Operator Guide System component s Production publisher The standar d base components, speci al features, and configur ati ons of the Xerox DocuT ech 180 HLC production publisher pri nter are shown in the followi ng fi gures. Figure 2-8 . Production publisher: Pri nter + 2-tray int erposer + stitcher/ bind[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 15 System component s Interposer NOTE: Production pu blisher confi guration only The two-tray In terposer module is locat ed between the print engine and th e Finisher . The Inte rposer insert s blank or pr eprinted sheet s as requi red. Figure 2 -9. Inter poser (product ion publishe r only)[...]

2-16 DocuT ech 128/155/180 High Light Color Operator Guide System component s Finisher NOTE: Production pu blisher confi guration only Figure 2 -10. Finisher In the finisher , prints can be collat ed, and stitched or bound, as required fo r a job. The following list s the fini sher component s: 1. Bindexer 2. S titcher 3. S tacker 4. Binder 5. Bind[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 17 System component s The st acker NOTE: Production pu blisher confi guration only The stack er collect s unfinished or fi nished stitched or bound j obs. When the st acke r is f ull, or t he job i s complet ed, the s tacker door opens an d the sta cker drawer that hol ds the pri nts comes o[...]

2-18 DocuT ech 128/155/180 High Light Color Operator Guide System component s DF A support The bypass transpor t meet s the Xerox Document Feedi ng and Finishing Archi tecture (DF A) specif i cations. The system sof tware support s DF A. However , in order for the byp ass tr ansport to function corre ctly , you need to set up finishing personal i t[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 19 System component s High volume printer p a per p ath The followi ng fi gure shows t he path th e p aper takes t hrough the high volume prin ter . Figure 2 -1 1. Route of p aper through the high vol ume printer 1. Processor feede r tray 1 2. Processor feede r tray 2 3. High-cap acity f eed[...]

2-20 DocuT ech 128/155/180 High Light Color Operator Guide System component s 4. High-cap acity f eeder tray 4 a. Side 1 of sheet l eaving feeder t ray b. Drill ed holes ( on right edge) c. Origin 0,0: portrait orient ati on 5. Paper inve rter 6. Duplex invert er 7. Sample tray 8. High-cap acity s tacker bin A a. Side 2 of sheet st acked i n bin b.[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 21 System component s Production publisher paper p a th The followi ng fi gure shows t he path th e p aper takes t hrough the producti on publisher . Figure 2-12. Route of p aper through the producti on publis her 1. Processor feede r tray 1 2. Processor feede r tray 2 3. High cap acity p ap[...]

2-22 DocuT ech 128/155/180 High Light Color Operator Guide System component s High volume printer byp ass transport p ap er p ath Figure 2 -13. Byp ass transport p aper path (high v olume printer confi guration shown) 1. Sheet p ath 2. Exit r ollers 3. Floor[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 23 System component s The System System Hardw are The basic hardware component s of the DocuT ech 128/155/180 HLC systems are the DocuSP controll er and the printer . The DocuSP controller The DocuSP controlle r is the connection between you and the system. Y ou communicate through the DocuS[...]

2-24 DocuT ech 128/155/180 High Light Color Operator Guide System component s Access ing DocuSP re mote ly (Remote W orkflow) Remote Wor kf low , a remote graphical user interface (GUI ), is availabl e for inst alla tion fro m a CD. Remote W orkflow allows you to manage you r DocuSP-based p rinters from a singl e PC or Sun workst ation. Y ou may se[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 25 System component s The DocuSP T ape Client software enables t ransmi ssi on of data from a cartridge or open reel tap e to the DocuSP controller via the Socket gateway . The 4 GB external SCSI quarter inch cartridge (QIC) t ape drive is an externa l device. The cartri dge tape drive c onn[...]

2-26 DocuT ech 128/155/180 High Light Color Operator Guide System component s Figure 2 -15. Periphe ral cabinet 1. 9-track magnet ic t ape drive 2. 18/36-tr ack car tridge tape dri ve Paper sizing and print speed The print er paper trays have edge gui de sensors that det ect paper length and wid t h. The system select s correct p aper trays for the[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 2- 27 System component s Long and short edge feeding T o feed through the pri nter , the leadi ng edge of the p aper must be at least 10 inches long. The refore, the followin g standa rd sizes of p aper must be loaded so t hat sheet s feed long edge first: • 7 by 10 inch •B 5 •A 4 • US [...]

2-28 DocuT ech 128/155/180 High Light Color Operator Guide System component s[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide 3-1 3 Routine maintenance This sect ion describes the rout ine acti vities you p erform to maint ain the reliabil it y and produ ctivity of your pri n t er . Cleaning and maintenance o verview Some printer component s need to be cleaned periodi cally to help keep the system operat ing re liably[...]

3-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance approved or recommended by Xerox. If you use other supplies, you may damage the system. • Keep supplies in st ock as listed in the Service and su pplies chapter . • Whenever you use or remove a part from the system, handle the part carefully . Note any informati ve[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 3 Routine mainten ance Paper Y ou can add t he same kind of p aper to a tray when the suppl y is low withou t stopping the printe r . Y ou must have the s ame p aper or stock loaded in t wo tray s for the system to conti nue pri nting while you are loading the other tr ay . St oring p aper I[...]

3-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance Figure 3-2 Recommended te mperature and humidi ty for paper storage Conditio ning paper Because temper ature and humi dity af fect p aper per formance in the pri nter , you need to condit ion p aper before usi ng it. T o conditi on paper , store it for a speci fied l e[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 5 Routine mainten ance T able 3- 1. Paper cond itioning Example: If you want to move t en cartons of paper f rom a storage area with a temperat ure of 90 o F . to an operating area wit h a temperatur e of 70 o F. ( a 2 0 o dif ference), you should do so at least 18 hours b efore u sing the p[...]

3-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance Adding paper to tray 1 or 2 The foll o wing steps mus t be perfor med to add p aper to tray 1 or 2 . 1. Press the T ray unl ock button on the front of the tr ay . W ait for the red "Please wait" lig ht to go of f. 2. When the green "Ready to open" l[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 7 Routine mainten ance For stock outsi de the r ecommended limit s, ref er to the "T echnical infor mati on" chapter in this guide. Figure 3-4 Positi oning the st ack 8. Move the r ear guide forward unt il it touches the e dge of the stac k. 9. Lower the feed belt. 10. Close the tr[...]

3-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Routine mainte nance In U.S. markets – 1 1.1 to 1 1.4 inches/282 to 290 mm – 1 1.8 to 12.1 i nches/ 300 to 307 mm – 13 to 13. 5 inches/3 30 to 3 43 mm In non-U. S. market s – 1 1.1 i nches to 1 1.4 inches/ 282 to 290 mm – 1 1.8 inches to 12.1 inches/300 to 307 mm NOTE: With thes [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 9 Routine mainten ance Adjusting for p aper curl Each sheet of paper has a na tur al curve c alled the curl. S toring or using the p aper under humid conditi ons may inc rease the curl. When too much curl causes pa per handling problems, adj ust the decurler i n the processor . The decurler [...]

3-10 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-6 Measuring the p aper curl Note: Corners of the sheet s of pape r should not exceed curl shown in this chart. Image Move green decurler l ever Move green decurler lever[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 1 1 Routine mainten ance Adjusting the decurl er lever Perform the following st eps to adjust the decur ler lever . CAUTION: Do not use any p aper that is n ot suit able f or system use. 1. Open the right door of the proces sor . 2. Locate the d ecurler lever in area 7 of the paper p ath, as[...]

3-12 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Maint aining the printer A screen message is displa yed when it is necessary to replace system suppli es. T o ensure that the syst em runs effici ent ly , replace the suppli es as soon as possible. Replacing the black dry ink bottle When directed by a screen message, re[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 13 Routine mainten ance Figure 3-8 Removing the empty bottle 4. T o insert a new bottle, place the bottle on the edge of the bottle guide. a. With a sl ow , firm motion push the bo ttle i nto the di spense positio n over the hopper . b. T urn a new bottle of dry ink ups ide down and shake th[...]

3-14 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance paper seal by pulling it toward you wit h the other hand. Discard the seal along with the dr op cloth. Figure 3- 10 Removing t he p aper seal 5. Close the processo r access door . NOTE: If any dry ink should get on your ski n, wash with mild soap and cold water . Replac[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 15 Routine mainten ance 3. Remove the empt y cont ainer by g rasping i ts hand le. With a slow , firm m o ti on , re m o v e t h e c o nta in e r . Figure 3-1 1 Highlight color cont ainer 4. Pull the cont ainer out unt il it stop s. 5. Remove the con tainer and disca rd it. 6. T o insert a n[...]

3-16 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Changing the highlight color Customer Ch angeable Unit s The highl ight color Customer Cha ngeable Unit ( CCU) consist s of the color dry i nk bottle and support ing equipment. In ord er to change the highlight col or or to service the wire module, you need to remove th[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 17 Routine mainten ance c. When the HLC unit is level, ti ghten the lock nut. Figure 3-12 Leveli ng the cart 7. Push down firmly on the cart pedal unti l you hear or feel the pedal cat ch. The pedal should st ay l ocked down. Th e pall et with in th e ca rt is rais ed. 8. Unlatch the CCU by [...]

3-18 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 5. Then, turn the yel low CCU handle a quart er turn clockwi se. Figure 3-13 Unlatch ing the CCU 9. Using the met al flange of the color CCU, pull the CCU out of the pri nter unti l it i s completel y in the cart. T he flange is located dir e ct ly below the bottl e. Fi[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 19 Routine mainten ance the cart. If the pall e t does not move, check that the CCU is all the way out of the printer and push down on the pedal again. Figure 3-15 Closing the top cover 11 . Close the top cover and st ore it . Inserti ng a CCU T o insert a CCU, follow these steps. 1. Open th[...]

3-20 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 4. Push down firmly on the cart pedal unti l you hear or feel the pedal cat ch. The pedal should st ay l ocked down. Th e pall et conta ining the CCU is raised. 5. Using the CCU metal flange, firmly push the CCU into the printer . 6. T urn the yellow CCU handle counterc[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 21 Routine mainten ance Storing the cart and CCU NOTE: If any dry ink get s on your hands, wash them with soap and cold water . Heat set s the ink permanently . If any dry ink gets on your clothes, brush t hem with a dry p aper towel or a stiff bristl ed brush. If thi s does not remove the i[...]

3-22 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 5. Slide t he st and toward t he machine t o engage the pins with the holes a nd the slot. The e nd of the serv ice st and may need to be l ifted slightl y to ensur e pin engagement . 6. With the ser vice s ta nd i n posit ion against the mac hine and t he pins engaged [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 23 Routine mainten ance 6. Then, turn the yel low CCU handle a quart er turn clockwi se. Figure 3-20 Removing the CCU from the printer 11 . Using the met al f lange of the color CCU, pull the CCU out of the pri nter unti l it i s completel y in the stand. The fla nge is located dir e ct ly b[...]

3-24 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance CAUTION: Fuser lubric ant for other pri nters is not co mpatibl e. Do not use DocuT ech and DocuPrint fuser agent in a DocuT ech HLC system. Do not use DocuT ech HLC fuser shield in a DocuT ech 61xx or DocuPrint 1xx system. The f user lubric ant s are not compat ible an[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 25 Routine mainten ance Figure 3-22 Prep arin g to add fuser blend W ARNING: Fuser lubricant spi lls cause the fl oor to be slipper y . If any fuser lubr ica nt is spille d onto the floor , it must be removed immediately . c. Open a new box of fuser lubricant and remove a bott le. Remove the[...]

3-26 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 23 Adding t he fuser blend e. Replace the reser voi r cap by turning it clockwi se approximatel y one ful l turn. Do not overti ghten the cap. f. Inspect t he are a arou nd the fuser t o ensure no f user blend was spilled. Clean as req uired. g. Push the f use[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 27 Routine mainten ance 7. Close the processo r doors. The fuser blend message dis appears after the system makes approximatel y 20 pri nts. W a ste cont ainers The waste cont ainers in the DT 128/155/180 HLC collect dr y ink and developer af t er it has been used by the printer . When a con[...]

3-28 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 4. Insert the new waste HLC developer wast e cont ain er int o the transport ass embly . Push t he reta iner out of the way wit h your thumb. Contin ue seating the new waste cont ainer onto the tray and release the cont ainer latch . 5. Close the processo r doors. Repla[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 29 Routine mainten ance Figure 3-27 Flat cap on waste bottle 4. Place the flat cap on the round bottle o pening and snap it down. This prevent s spillage when dis carding the bottle. 5. Discard t he waste mate rial and container by placi ng the conta iner in the trash. 6. Obtai n a new bottl[...]

3-30 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Wire Module Removal and Replacem ent Replace the wire module only when dir ect ed to by the Customer Support Center . CAUTION: In the following i nstructions, do not pull on the locat ing arm of t he developer hous ing. A bent or damaged l ocating arm can cau se compone[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 31 Routine mainten ance 1. Position t he wire modul e on the HLC developer module. 2. Snap the wire module ret ainer spr ings behind the tabs. 3. Slide the HLC developer module in to the machine. 4. Latch the CCU into place. 5. Remove the car t or se rvice st and. 6. Close the doors.[...]

3-32 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Cleaning the system and its component s NOTE: Follow the procedure s in this section only when dir e ct ed by Xerox Cus tomer Support cen ter personne l. Cleaning t asks consist of t he following : • Cleaning t he 18/36-t rack cart ridge t ape dri ve • Cleaning the [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 33 Routine mainten ance Cleaning the 26-track c artridge t ape drive The 26-track, or quart er inch cartr idge ( QI C) t ape drive heads should be cleaned at l east once a week. If you use the drive for eight hour s or mor e per day , then you s houl d clean the drive daily . The process is [...]

3-34 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Cleaning the sensor s and the reflecti ng surfaces CAUTION: Never use abrasi ve mater ials or st rong s olvent s when cleaning sensors. The foll owing is a l ist of sensors to clean: • Q850 and Q861 sensor • Q101 1/1009 sensor and mi rror • High Cap acity Feede r/[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 35 Routine mainten ance Figure 3-30 Area 4 and green handle 3. Locate the Q850 and Q861 sensor . Figure 3- 31 Q850 and Q861 sensor[...]

3-36 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 4. Place a dry cleaning p ad on the sensor and move it from left to right to cl ean the senso r . 5. Lower the Area 4 green handle. 6. Close the print er doors. Cleaning the Q101 1/1009 se nsor and mirr or 1. Open the r ight and l eft door s of the printer and locat e t[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 37 Routine mainten ance Figure 3-33 Q1 106 and Q1 166 sensors Cleaning the Q1 107 sensor NOTE: High volume pr inter c onfiguration only T o access sensor Q1 107, open the top cover of the high capacit y stac ker . T o clean the sensor: 1. Brush or wipe the sensor windows li ght ly . 2. Remov[...]

3-38 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-34 Q1 107 sensor Cleaning the Q1 164 sensor NOTE: High volume pr inter c onfiguration only T o access sensor Q1 164, open the top cover of the last feeder/ stac ker module, the one cont aining the purge tray . T o clean the sensor: 1. Brush or wipe the sensor w[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 39 Routine mainten ance Figure 3-35 Q1 164 sensor Cleaning the dis play The displ ay should b e cleaned as required. Clean the displ ay with a sof t, l int-free cl oth dampened with a glass or lens and mirror cl eaner . Do not spray the liquid dir ectly onto the display becaus e it may cause[...]

3-40 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Clearing or cl eaning the finishe r sensors NOTE: Production publi sher conf igurati on only Clearing the finishe r sensors should be per formed only when directed by a Cu stomer Support Center Represent ative . NOTE: The finisher sensor s are l ocated under the process[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 41 Routine mainten ance Figure 3-37 Locating the Q1201 sensor 3. Brush a folded sheet of p aper under the sensor to cle ar any obstruct ions. 4. Close the processo r cover . Clearing the Q1202 and Q1203 sensors NOTE: Production pu blisher confi guration only Clearing the Q12 02 and Q1203 sen[...]

3-42 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-38 Locating t he Q1202 and Q1203 sensors 3. Brush a f olded sheet of p aper under eac h sensor t o clear any obstruct ions, as shown in figure 3-39. Figure 3-39 Clearing th e Q1202 and Q1203 sensors 4. Close the finisher top cover .[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 43 Routine mainten ance Cleaning the Q1222 and Q1210 sensors NOTE: Production publi sher conf igurati on only Cleaning the Q1222 and the Q121 0 sensors should be perf ormed only when direct ed by a Customer Support Ce nter Represent ative. 1. Open the finisher top cover . 2. Look down at the[...]

3-44 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-41 Locating t he Q1222 and Q1210 sensors 4. Wipe eac h sensor gent ly with a sof t cloth t o clean t hem. 5. Close the finisher top cover . Clearing the Q1205, Q12 06, and Q1207 sensor s NOTE: Production publi sher conf igurati on only Clearing the Q1205, Q1206[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 45 Routine mainten ance Figure 3- 42 Locating the Q1205, Q1206 , and Q1207 sensor s 4. Brush a f olde d she et of p aper a cros s eac h se nsor t o clear any obstruct ion. 5. Close the bindexer and fin isher doors. Clearing the Q1213 sensor NOTE: Production publi sher conf igurati on only Cl[...]

3-46 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-43 Q1213 sensor 4. Brush a folded sheet of p aper across the sensor to cl ear any obstruct ion. 5. Close the binder drawer and the f inisher doors. Clearing the Q1221, Q12 18, and Q1227 sensor s NOTE: Production publi sher conf igurati on only Clearing the Q122[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 47 Routine mainten ance Figure 3- 44 Locating the Q1221, Q1218 , and Q1227 sensor s Cleaning the binder NOTE: Production publi sher conf igurati on only Keep the bi nder clean to prevent b inder t ape jams. Clean the binder onc e a week, or as needed, and also wh en changing the binder t ape[...]

3-48 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 45 Opening t he binder dr awer 3. Perform the f ollowing st eps: a. Locate and remove the plasti c binder platen cleaner fr om the binder t ape reel, as shown in the following figure . Figure 3-46 Binder plat en cleaner b. If binder t ape is in the area of the[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 49 Routine mainten ance d. Continue t o move th e cleaner i n the same manner unti l the 2-sided t abs br eak. NOTE: NOTE: Ensure that the fol lowing cleaning proc edures are performed i n the or der lis ted. Cleaning the binder t ape guides NOTE: Production publi sher conf igurati on only T[...]

3-50 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance 2. Ensure that the gl ue is removed from the grooves on the binder plat en surface, which al ign with the top an d bottom edges of the book. Figure 3-48 Cleaning the b inder plate n Cleaning the fl appers NOTE: Production publi sher conf igurati on only Using the binder[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 51 Routine mainten ance Figure 3- 49 Cleaning the flapper s Cleaning the cal ipers NOTE: Production publi sher conf igurati on only Using the binder plat en cleaner , clean the bi nder caliper surfaces until all the glue is removed.[...]

3-52 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-50 Cleaning the cal iper s Closing the binder NOTE: Production publi sher conf igurati on only Perform the following st eps to close th e binder . 1. Push in the binder drawer until it stop s. 2. Close the finisher doors. 3. Place the plate n cleaner in a safe [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 53 Routine mainten ance 1. Open the finisher doors . 2. Lif t the stitcher p anel, which is locat ed directly above the stitche r spool s. 3. Pull the gr een stit cher head r elease handl e forward and up until it latches into place, as sho wn in fi gure 3-51. Figure 3-51 Releasing the st it[...]

3-54 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-52 Removing the stit cher wire plug 5. Perform one of the fol lowing step s: • If there is no wire on the spool, use the wire cutter s to pull the remaining wire carefully out of th e tubing, as shown in figure 3-53 . NOTE: The wire cutter tool needed to perf[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 55 Routine mainten ance Figure 3-53 Removing the wire from the tubing • If there is wire on the spool, hold it on the spool and carefull y rewind the remaining wir e out of the tubing and onto the stit cher spool, as shown in figure 3-54. Figure 3-54 Rewinding the remai ning wir e 6. Inser[...]

3-56 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-55 The measuring brac ket 7. Release and remove stit cher spool A. a. Locate th e green pin releas e handle under spool B, as shown in f igure 3- 56. Figure 3-56 Removing the stitcher spool pin b. Pull and hold the handle forward and remove the pin. c. Release [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 57 Routine mainten ance 8. Inst all the new stit cher spool. a. Slide t he new sti tcher spool i nto posit ion with the p aper wrapper stil l in place. b. Replace th e stitche r spool pin. Push it down until i t locks into pl ace, as sh own in fi gure 3-57. Figure 3- 57 Replacing the pin 9. [...]

3-58 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 58 Removing t he p aper wrapper NOTE: Hold the wire between the thumb an d forefi nger of both hands. 10. Feed the wire s lowly into the tubing unt il the wir e extends from the stitcher pl ug, as shown in figure 3-59. Figure 3-59 Feeding t he wire 11 . Remove[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 59 Routine mainten ance 12. Slowly and car efully pull about 3 f eet (1 meter) of wi re from the spool. 13. Cut the wire, leaving about 2 i nches (51mm) of wi re extendi ng from the end of the sti tch er plug. 14. Insert the plug int o the measuring bracket. 15. Continue t o feed th e wire u[...]

3-60 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 60 St oring binder t ape in a cool, dry place Perform the f ollowing st eps to store t he binder t ape wheels. 1. Always store binder t ape in a dry place cool er than 90°F (32°C). 2. Keep stored roll s in their orig i nal unopened cont ainers. 3. Use rolls [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 61 Routine mainten ance Replacing the binder t ape reel NOTE: Production publi sher conf igurati on only Use this procedur e to replace the binder t ape in the system. T o ensure proper binding and to r educe bin der tape jams, do not leave binder t ape in the syste m when the binder i s not[...]

3-62 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-63 Removing the t ape b. Rewind the tape o nto the t ape reel . 4. Slide t he tape reel of f the tape r eel drive. a. Move the reel ret a iner in the center of the reel to the horizont al unlocke d positi on. Figure 3-64 Unlocking the r eel b. Remove the tape r[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 63 Routine mainten ance NOTE: NOTE: The tape wil l not feed properly if the retai ner is not locked. b. Move the reel ret a iner to the locked posi t ion. Figure 3-65 Locking the reel NOTE: NOTE: Ensure that the tape p asses t hrough the binder t ape sensor . 6. Follow t he instructi ons on [...]

3-64 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3- 67 Threading the t ape t o the pressur e roll 8. T urn the gr een knob cloc kwise unti l the t ape e xtends at l east 2 inches (51mm) beyond the t ape guides. Figure 3-68 Feeding the t ape manuall y 9. Cut th e tape . a. Lif t up on the green tape cutter handl[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 65 Routine mainten ance b. Remove the cut piece of tape . Figure 3-69 Cutting the t ape 10. Close the binder drawer . 11 . Close the finisher doors. Adjusting the binder t ape registration NOTE: Production pu blisher confi guration only The binder t ape knob i s us ed to ali gn t he regi str[...]

3-66 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance Figure 3-70 Locating the binder t ape knob The knob is spring loaded and moves in increment s to change the loca tion of the binder t ape. Eac h increment equals a change of 0.1mm, up or down, on the edge of the book. One full rot atio n of the knob is equal to 0.04 inc[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 3- 67 Routine mainten ance Figure 3-71 Adjusting the t ape position up • Pull t he knob and r otate it counterc lockwise t o move the tape towar d the bottom edge of the book. Figure 3-72 Adjusting the tape posi tion down 8. Close the finisher doors. 9. Run a test binder job to check your adj[...]

3-68 DocuT ech 128/155/180 High Light Color Operator Guide Routine mainte nance[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide 4-1 4 Problem Solving The system is designed t o help you find and solv e problems as they happen. The system detect s hardware an d sof tware problems, di spl ays error or fault mes sages and scr eens, and sounds an alert tone (if it is enabl ed) when a probl em needs to be corrected . This se[...]

4-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving When a fault occurs When a faul t occurs in the pr inter an indicator appears on t he DocuSP Print Services windo w and a Printer Faults message appears. NOTE: The printers als o have an attention light on top of the finishe r mod ule. A flashing ligh t ind icates a fault r[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 3 Problem Solving Paper p ath jams • Check the area wher e the jams are occurr ing to en sure that the p aper pa th i s clear of paper and other obstructions. • If a j ammed sheet of p aper te ars when being removed, ensure that y ou have removed all of t he sheet pi eces. • Ensure tha[...]

4-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving Missin g sheets in a set immediately after a jam. Aft er recovering from a jam, an incomplet e set may be purged and the set reprint ed. Check the prints t o ensure that y ou are not confusi ng the purg ed output wi th the c ompleted set. Printer is dead cycling; it is r un[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 5 Problem Solving Processor po wer is off unexpectedly The processor or th e DocuSP controller may have an electr ical problem. If the DocuSP c ontroller h as an elect rical probl em, it may shut of f t he power to the processor . 1. Determine if the DocuSP cont roller power and the proces s[...]

4-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving Solving print q uality problems A print quality probl em means that the job was submitted successful ly , but does not print correct ly . NOTE: If the I mage Quality p arameters are changed, you must rest art or reboot the DocuSP sof tware in order for the changes to take a[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 7 Problem Solving Clearing p aper jams in printe r areas 2 through 10 for both configurations In the follo wing f igures, the print er jam clearan ce areas have arrows poi nting t o them or cir cles drawn arou nd them. Figure 4-1 Area 2 Figure 4-2 Area 3[...]

4-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Problem Solving Figure 4-3 Area 4 Figure 4-4 Area 5[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 9 Problem Solving Figure 4-5 Area 6 Figure 4-6 Area 7[...]

4-10 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4-7 Area 8 NOTE: If a jammed sheet rips as you are removing i t from area 8, you may have to use the pinch lever in area 9 to remove th e paper . Refer to the Not e followi ng t he area 14 fi gure f or additional instr uct ions .[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 1 1 Problem Solving Figure 4-8 Area 9 T o clear jams f rom area 9: 1. Lower and pul l out tray 1 t o give you better access to area 9. 2. Pull the area 9 green lever t oward you to unlat ch it. Be sure to relatch t he lever af ter you have c leared any p aper in t his area . T o further faci[...]

4-12 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4-9 Area 10 Figure 4- 10 Area 1 1 (all feeder/st a ckers) NOTE: High volume pr inter c onfiguration only[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 13 Problem Solving Figure 4- 1 1 A rea 12 (all feeder/st a ckers) NOTE: High volume pr inter c onfiguration only[...]

4-14 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Clearing p aper jams in the Feede r/St ack ers Figure 4- 12 Area 13 NOTE: Figures 4-12 and 4-13 appli cabl e on the high volume printer configur ation onl y . Figure 4- 13 Area 14[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 15 Problem Solving NOTE: Y ou may sometimes find paper lying on top of ar ea 14, even though there is no message indicating a jam in this are a. Discard t he paper . Figure 4- 14 Area 15 NOTE: High volume pr inter c onfiguration only[...]

4-16 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 15 Area 16 NOTE: High volume pr inter c onfiguration only[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 17 Problem Solving Figure 4- 16 Area 17 NOTE: If your printe r has frequent jams in this are a, you may need to c lean the Q1 106 sensor . NOTE: High volume pr inter c onfiguration only[...]

4-18 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 17 Area 18 Point s to note for cleari ng j ams in area 18: • Sometimes the contro ller messages direct yo u to disc ard the last sheet del iv ered to the sta ck following a jam in ar ea 18. Check for this message when clearing an area 18 paper jam. • If your pr[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 19 Problem Solving Figure 4- 18 Area 19 3. Remove any paper fr om the exposed area. 4. Press the green leve r to the l eft unti l the latch catches. 5. Press the area 20 green leve r in the direction of t he arrow printed on it .[...]

4-20 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 19 Area 20 6. Remove any paper fr om the exposed area. 7. Press the green leve r down and t o the lef t unt il th e latch catches. 8. Close the byp ass transport modul e door . Clearing a misf ee d (f eeder tray fault) NOTE: High volume pr inter c onfiguration only[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 21 Problem Solving 3. For the processor feeder trays, press the green lever to unlatch the p aper feeder assembly . Figure 4- 21 4. Remove and discard any pa rtially fed p aper . Ensure that: • The pap er suppl y is neatly st ac ked. • The stack is not higher than the MAX line on the len[...]

4-22 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4- 22 6. Slide the tr ay back into the print er until the tr ay la tches and press th e Continue but ton to r esume print ing. 7. Discard any p ages sent to the sample tray , purge tray , or unused st acker bi n when the misfeed was de tected. Incorrect p aper size me[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 23 Problem Solving Interp oser p roblems NOTE: Production pu blisher confi guration only T able 4- 2. Resolvin g an interp oser problem Finisher problems NOTE: Production pu blisher confi guration only Problem Suggested soluti ons Repeated jams in interposer Fol low the ja m clearance di agr[...]

4-24 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Binder t ape not positioned correctl y on the top edge of the output print s Adjust the binder t ape registr ati on using the procedure , "Adj ust ing the binder t ape registr ation," in t his guide. Binder t ape is too long or too short on the bottom edge of the o[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 25 Problem Solving Binder tape fault NOTE: Production pu blisher confi guration only T o clear a binder tape fault : 1. Open the finisher doors . 2. Open the t op cover . W ARNING: The bi nder tape adhesi ve is hot, approxi m ately 425°F (218°C). All ow the bi nder to cool for 5 minutes wi[...]

4-26 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving 1 1. Ensure that area 18 is cl ear of all binder t ape adhes ive. If it is not, clean the binder using the procedure, "Cleani ng the binder ," in the "Routi ne maintenance" chapte r . 12. Close the finisher doors. 13. Close the top cover . St itcher spool[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 27 Problem Solving Figure 4-24 Removing the stitc her wire pl ug 5. Remove the stitche r wir e plug. • The stitcher wir e plug is located above the binder area, as shown in f igure 4- 24. • Press and hold down the relea se clip. • Pull t he plug out of the sti tcher head. 6. Remove any[...]

4-28 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Figure 4-25 Cutting the wi re 7. Insert the plug int o the measuring bracket , as shown in fi gur e 4-26. Figure 4- 26 The measuring bracket 8. Feed the wi re unti l the wi re to uches the back of the measuring bracket. 9. Remove any stitcher wire f ragment s.[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 29 Problem Solving • Fold a pi ece of co py paper in half lengthwise. Place the folded s heet of cop y p aper under t he stit cher head, as shown in f igure 4- 27. • Pull out the stit cher knob and allow it to snap back into place to free any stit cher wire fragment s. • Remove the cop[...]

4-30 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving Checking p aper curl Y ou can adjust the decurle r lever to correc t most pape r curl problems. Refer to the pap er curl chart, lat er in this cha pter , to determine the amount of curl in the paper sto ck. Perform the f ollowing to measure p aper curl: 1. Print f ive one s [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 4- 31 Problem Solving represent ative can supply you wit h the telephone number for the Customer Serv ice Suppo rt Center i n your area. The correct phone number is atta ched to your printer at installa tion time . Before call ing for service, make note of: • Print, job faul t messages, or st[...]

4-32 DocuT ech 128/155/180 High Light Color Operator Guide Problem Solving[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide 5-1 5 T echnical information This sect ion cont ains t he hardware an d soft ware cap acity guidelines for the DocuT ech HLC systems. It includes the pri nter specifi cations, the sat isfacti on guid es for p aper tr ays and stock, and T ips on st oring p aper and i mproving pr inting rel iabil[...]

5-2 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation T ray 1 Stock siz es U S letter (8 1/2 x 1 1 inc hes) US legal (8 1/2 X 14 inches) 9 x 1 1 inches A4 8 1/2 x 13 inches 223 x 297 mm Custom (Widt h = 8 to 9 inches (203 to 229 mm), Length = 10 to 14 inches ( 254 to 356 mm)) Capac ity 1 100 sheets, subst ance 20 (75 g[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 3 T ech nica l informa tion US Ledger ( 17 x 1 1 inches) 9 x 1 1 inches A3 A4 8 1/2 x 13 inches 223 x 297 mm ISO B4 JIS B4 Custom (Widt h = 8 to 17 inches (203 to 432 mm), Lengt h = 10 to 14.33 inches (254 to 364 mm)) Capac ity 550 sheet s , substanc e 20 (75 g/m2), post-proc ess only NOTE: [...]

5-4 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation Capac ity 3000 shee ts ( 1500 inbo ard and 1500 o utboard) , subst anc e 20 (75 g/m2) St i t c h e r St o c k sizes 8 x 10 inches to 9 x 14 inches (203 x 254 mm to 229 x 356 mm) Capac ity 2 to 70 sheet s, substance 20 (75 g/ m2) Stit ches per spool Approximately 35,[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 5 T ech nica l informa tion the curl in the paper , refer to th e “Routine maintenance ” and “Problem s olving” sections of this g uide. St ock satis faction guides T able 5- 1. Satisfact ion guide f or p aper tray s 1 and 2 T able 5- 2. Satisfact ion guide f or p aper t ray 4 Inte r[...]

5-6 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation T able 5- 3. Satisfact ion guide f or p aper tray s 3, 4, 5, and 6 NOTE: High volume pr inter c onfiguration only Weight Substance 16 to 1 1 0 (60 to 2 00 g/m2) Weights outside th e limi ts shown are no t recomm ended. Substance 1 10 (200 g/m2) mus t be l ong gr ai [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 7 T ech nica l informa tion T able 5- 4. Satisfact ion guide f or 2-sided printing Using various stocks The followi ng table list s stock that have been evaluated and tes ted for use in this system. There are many othe r stocks availa ble, some of whi ch may not p rovide the same degree of u[...]

5-8 DocuT ech 128/155/180 High Light Col or Operat or Guide T echnical inf ormation T able 5- 5. Satisfact ion guide f or various stocks Stock T ype Instructions for use Substance 13 (49 g/m 2) paper Use tra ys 3,4,or 5. Do not ru n 2-sided p rints. Load t he paper with seam si de down into tr ay 3. Optimu m satisfact ion can b e expecte d with 8.5[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 9 T ech nica l informa tion 3 hole drilled, edg e reinforced, 4024 DP paper Do not sti tch or b ind. Do not run with tabs . T abs can be ins erted off-line. For optimu m satis faction, us e the paper tray s 1 and 2 pl ate as sembly . The p late ass embly can be o rdered b y a Custo mer Servi[...]

5-10 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation Do not use the following stoc ks: • Mu ltipa rt for ms • S tocks outs ide of t he recommended size and weight r anges Using non-st andard stock Using stock of non- standard width or length in th e printer may have a negative imp act on system per for mance. Refer[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 1 1 T ech nica l informa tion T able 5-7. S tock length imp act on system performance Paper stock rot ation This sect ion i denti fies the li mit ati ons on t he rot ation of p aper stock in the DocuT ech 128/155/180 HLC Bypass T ransport when using a third-p arty fi nishing devic e. Backgro[...]

5-12 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation displayed on the DocuSP cont rol ler to warn the Print Servi ces Operator t hat the paper st ock to be rota ted will not fi t in t he Bypa ss T ransport. The Signature Booklet Maker attached to a DocuT ech 128/155/ 180 HLC printer is only cap able of handli ng p aper[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 13 T ech nica l informa tion *Although the diagonal meets the 18-inch (457 mm) rot ation limit, the paper stock long dimensio n exceeds the processor p ath wid th. The sheet must st ay in the short- edge feed orient at i on throughout the p aper p ath. NOTE: Non-United S t ates customers: Th[...]

5-14 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation Figure 5-1. Rot at able and non-rot at able si zes (“as l oaded” media size Sizes whose dimensio ns are loc ated on th e lef t of t he curve or on the li ne it self have a diagonal t hat is les s than or equal to 18.0 inches (457 mm) and therefo re can be rotated[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 15 T ech nica l informa tion Set or sta ck size Substance 16 to 20 (60 to 75 g/m2) Over su bstance 2 0 (75 g/ m2) sto ck as se ts o r sta cks incre ases the like lihoo d of bindex er jams . When us ing c opy paper heavie r than substance 20 (75 g/m2), l imit the s tack or set size by divi di[...]

5-16 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation T y pe or conditi on Xerogr aphic bond paper in good con dit ion Drille d paper Slightly curled paper Do not use exc essively curle d paper . T ransparen cies mu st co ntain some opaque sheets to avoid finish er ja ms. S tock not defined here is included i n the “ [...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 5- 17 T ech nica l informa tion Set siz e li mits Maximum coll ated: 125 shee ts of substance 20 (75 g/m2 ) or equiv alent thickness Minimum coll ated: 15 sh eets of subs tance 20 (75 g/m2 ) (7 sh eets with index co vers) or equival ent thi ckness Maximum un collated : 100 shee ts of substance [...]

5-18 DocuT ech 128/155/180 High Light Color Operator Guide T echnical inf ormation T y pe or conditi on Xerogr aphic bond paper in good con dit ion Drille d paper Thes e may yi eld s tac king regi strat ion pr obl ems: Slightl y curl ed paper Prec ut t abs ca nnot b e sent to the top tray . Do not us e excess ively cu rled paper . S tock not define[...]

DocuT ech 128/155/1 80 HighLight Col or Operator Guide 6-1 6 Service and supplies Afte r the instal lation of your pr inter , there a re a few o ngoing t asks that must be perfor me d. These t asks may include all or some of the follo wing: • Maint aining an adequate inventor y of consumable supplies • Overseeing rout i ne maintenance and meter[...]

6-2 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies The key t o ef fective u se of the support cen ter is correct identif ication of t he problem. Before call ing the support center , it is helpf ul to h ave the fol lowing i nformation available: • A list of any err or messages • An explanat ion of how output i s di[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 3 Service and suppli es Y our sales represent ativ e can help you submit the initi al order of supplies needed f or inst allation. These it ems include pap er , dry ink, f user blend, a nd developer . Once your pr inter v olume is es tabli shed, planning ahead and buying Xer ox supplies in q[...]

6-4 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies Routine maintenance There are a number of routi ne maint enance t asks that must be performed to ensur e maximum effici ency of your printer . These task s include the foll owing: • Adding dry ink • Cleaning the exteri or surfaces of the sys tem S tep-by-step i nst[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 5 Service and suppli es T able 6- 1. Consumable supp lies Item Description U.S. pa rt number Paper Xerox p aper quanti ties ar e 10 reams (5,000 sheets) to a carton unless ot herwise noted b elow 8.5 x 1 1 inch Xerox Business 4200 3R2047 A4 Xerox Business 4200 3R2594 8.5 x 14 inch Xerox Busi[...]

6-6 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies 8.5 x 14 inch Dual Purpose Colors, Ivory 3R3096 8.5 x 1 1 inch Dual Purpose Colors , Gray 3R3066 8.5 x 1 1 inch Dual Purpose Colors , Gray , 3- hole 3R3802 8.5 x 14 inch Dual Purpose Colors, Gray 3R3098 8.5 x 1 1 inch** Dual Purpose Colors , Rainbow Pack 35,000 sheet s[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 7 Service and suppli es Dry Ink Black Packaged 3 cartridges per carton. 220K/ carton with 6% black onl y area cov erage 6R206 (US/CA) Dry Ink Blue 300K/Carton wit h 1.5% area coverag e as highligh t color 6R1 191 (US/CA) 6R90343 (EU) Dry Ink Red 300 K/Carton with 1.5% area coverag e as highl[...]

6-8 DocuT ech 128/155/180 High Light Col or Operat or Guide Service and supplies CAUTION: *Do not use DT/DP Fuser Agent 8R2955 in a DT HLC printer . Do not use DT HLC Fuser Blend in other DocuT ech or DocuPrint syst ems. CAUTION: *Fuser blend and Fuser shield are NOT intercha ngeable. Cont act your Xerox represent ative bef ore switching from one t[...]

DocuT ech 128/155/180 HighLig ht Color Operat or Guide 6- 9 Service and suppli es Use the following t able to help reco rd the supplies and accessori es you require, the date on which the order shoul d be placed, and the actual dat e of the order . T able 6- 2. Supplies checklist Item De scription Q uantity Date of order Date ordered Paper Dry in k[...]

6-10 DocuT ech 128/155/180 High Light Color Operator Guide Service and supplies Item De scription Q uantity Date of order Date ordered[...]