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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Yamaha TW125 (5RS1), along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Yamaha TW125 (5RS1) one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Yamaha TW125 (5RS1). A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Yamaha TW125 (5RS1) should contain:
- informations concerning technical data of Yamaha TW125 (5RS1)
- name of the manufacturer and a year of construction of the Yamaha TW125 (5RS1) item
- rules of operation, control and maintenance of the Yamaha TW125 (5RS1) item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Yamaha TW125 (5RS1) alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Yamaha TW125 (5RS1), and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Yamaha service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Yamaha TW125 (5RS1).
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Yamaha TW125 (5RS1) item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
TW125 (5RS1) EUROPE 1A5RS–300E1[...]
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Page 2
A 3 TW125 P ART S CA T ALOGUE E 2001 by Y amaha Motor Co., Ltd. 1st Edition, Oct. 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co., Ltd. is expressly prohibited. Printed in Japan[...]
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Page 3
A 4[...]
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Page 4
FOREWORD A 5 This Parts Catalogue is related to the par ts for the model(s) in the below frame. When yo u are ordering replacement part s, please refe r to this Part s Catalogue and quote both part numbers and part names correctly . TW125(5RS1) 1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced i[...]
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Page 5
MODEL LABEL A 6 (1) A label called “Model Label” is affixed in the location as indicated in (3) below . When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label af fixed onto the product concemed. (2[...]
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Page 6
CONTENTS ENGINE CYLINDER HEAD B2 ................................... CYLINDER B3 ......................................... CRANKSHAFT . PISTON B4 .............................. VA LV E B 6 ............................................. CAMSHAFT . CHAIN B7 ................................. OIL PUMP B8 .......................................... INT AK[...]
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Page 7
B 2 FIG. 1 CYLINDER HEAD 1 5EK–1 1 1 10–01 CYLINDER HEAD ASSY 1 2 93440–10085 .CIRC LIP 2 3 90153–06029 .SCREW , HEXAGON 1 4 90430–06014 .G ASKET 1 5 5H0–1 1 133–1 1 .GUID E, INTAKE V AL VE 2 6 3NS–1 1 181–00 G ASKET , CYLIND ER HEAD 1 1 7 99530–14016 PIN, D OWEL 3 8 90430–14131 G ASKET 1 9 90105–08195 BOL T , FLANGE 4 10 90[...]
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Page 8
B 3 FIG. 2 CYLINDER 1 3NS–1 1310–00 CYL INDE R 1 2 93210–63489 O–RIN G 1 3 4DD–1 1351–00 G ASKET , CYLIND ER 1 4 93210–13361 O–RIN G 1 5 99530–14016 PIN, D OWEL 2 6 91317–06030 BOL T 2 7 15A–1 1 162–00 ABSORBER 2 2 8 5H0–1 1 162–00 ABSORBER 2 2 9 15A–1 1 161–01 ABSORBER 1 1 10 15A–15441–00 HOLDER, CLUTCH CABLE 1 [...]
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Page 9
B 4 FIG. 3 CRANKSHAFT . PIST ON 1 5N0–1 1400–00 CR ANKS HAFT ASSY 1 2 5N0–1 1412–09 .C RANK 1 1 3 5N0–1 1422–00 .C RANK 2 1 4 5H0–1 1681–00 . PI N, CRAN K 1 1 5 93310–530J3 .BEARING 1 6 5N0–1 1651–00 .ROD, CONNECTING 1 7 93306–3061 1 BEARING 1 8 25A–1 1631–00–Y0 PISTON (STD) 1 25A–1 1636–00 PISTON (0.50MM O/S) 1 AP[...]
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Page 10
B 5 FIG. 3 CRANKSHAFT . PIST ON 24 93306–30427 BEARING 1 25 90282–05013 KEY , S TRAIG HT 1 26 90215–14205 WASHER, LOC K 1 27 90170–14284 NUT 1 28 90280–05013 KEY , WOODRUFF 1 29 90201–10508 WASHER, PLATE 1 30 90101–10188 BOL T 1 31 36X–13324–00 GEAR , PUMP DR IVE 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 11
B 6 FIG. 4 V AL VE 1 5N0–121 1 1–01 V AL VE, INT AKE 1 2 5N0–12121–01 V AL V E , EXHAU ST 1 3 4G0–121 16–01 SEAT , V AL VE SPRI NG 2 4 4G0–121 13–01 SPRING, V AL VE INNER 2 YELLOW 5 4G0–121 14–01 SPRING, V AL VE OUTER 2 YELLOW 6 5H0–121 19–00 SEAL, V AL VE STEM 2 7 4G0–121 17–00 RET AINER , V AL VE SPRIN G 2 8 4G0–121 [...]
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Page 12
B 7 FIG. 5 CAMSHAFT . CHAIN 1 5N0–12171–10 CA MSHA FT 1 1 2 1KH–12176–00 SPROCKET , CAM CHAIN 1 3 93604–1001 1 PIN, DOWE L 1 4 90101–10303 BOL T 1 5 90201–10591 WASHER, PLATE 1 6 90387–255F3 COLLAR 1 7 94580–41 1 04 CHAIN 1 8 5H0–12231–00 GUIDE, STOPPER 1 1 9 5N0–12241–00 GUIDE, STOPPER 2 1 10 2LN–12210–10 TE NSIO NER [...]
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Page 13
B 8 FIG. 6 OIL PUMP 1 5H0–13300–02 OI L PUMP ASSY 1 2 5H0–13326–01 .G EAR, PUMP D RIVE N 2 (45T) 1 3 93603–12030 .P IN, D OWEL 1 4 4BE–13329–01 G ASKET , PUMP COVE R 1 5 98707–06030 SCRE W , F LA T HEAD 3 6 5H0–13327–00 CO VER, P UMP G EAR 1 7 51Y–1341 1–00 STRAINER, OIL 1 8 90501–18576 SPRING, COMPRESSION 1 9 5H0–15351?[...]
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Page 14
B 9 FIG. 7 INT AKE 1 5LB–13586–02 JOIN T , CA RBURETOR 1 1 2 93210–35537 O–RIN G 1 3 90149–06002 SCREW 2 4 90450–44062 HOSE C LAMP ASSY 1 5 2JX–1441 1–01 CASE, AIR CLEANER 1 1 6 5LB–14453–10 JOINT , AIR CLEANER 1 1 7 2JL–14437–00 DUCT 1 8 2JX–14412–00 CAP , CLEANER CASE 1 1 9 2JX–14452–00 SEAL 1 10 97707–50520 SCRE[...]
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Page 15
B 10 FIG. 8 CARBURET OR 1 5RS–14301–00 CARBU RETOR ASSY 1 1 2 97801–05010 .SCR EW , P AN HEA D 2 3 5LB–14321–00 .SCREW , THROTTLE 1 4 2JX–14333–00 .SPRING, THROTTLE STOP 1 5 5LB–14357–00 .WASHER, PLAIN 1 6 5LB–1434A–00 .SUCTION PI STON ASSY 1 7 5LB–14936–00 .S EAT , SPRING 1 8 5LB–14275–00 .SPR ING 1 9 5RS–14336–00[...]
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Page 16
B 11 FIG. 8 CARBURET OR 28 5LB–14386–00 .P IN, F LOA T 1 29 5LB–14390–00 .NEE DLE VAL VE ASSY 1 30 98901–04006 .SCR EW , BIND 1 31 5LB–14384–00 .G ASKET , FLOA T CHAMBER 1 32 4JP–14323–00 .DRAIN, S CREW 1 33 5LB–14592–00 .SC REW 4 34 5LB–14292–00 .BRA CKET 2 1 35 5FY–14197–00 .PI PE 1 36 5FY–14196–00 .PI PE 1 37 4T[...]
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Page 17
B 12 FIG. 9 EXHAUST 1 2JX–1461 1–01 P IPE, EXHAUST 1 1 2 5H0–14612–00 NU T , RING 1 3 5LB–14628–00 PROT ECTOR, EXHAUS T P IP E 1 4 4BD–14766–00 WASHER, PROTE CTOR 4 5 98907–06010 SCRE W , B IND 2 6 90206–06090 WASHER, WA V E 2 7 2JL–1471 1–1 1 MUFFLER 1 1 8 2JX–14728–00 PROTECT OR, MUFFLER 2 1 9 90202–05191 WASHER, PLA[...]
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Page 18
B 13 FIG. 1 0 CRANKCASE 1 5EK–15100–01 CRANKCASE ASSY 1 2 99530–12016 .P IN, D OWEL 2 3 371–1 1 167–01 .P IP E, B REATHER 2 1 4 95027–06040 .BOL T , FLANGE 2 5 90387–125F1 COLLAR 1 6 90387–125F1 COLLAR 1 7 95027–06030 BOL T , FLANGE 7 8 95027–06090 BOL T , FLANGE 2 9 95027–06085 BOL T , FLANGE 1 10 90430–06014 G ASKET 1 1 1 [...]
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Page 19
B 14 FIG. 1 1 CRANKCASE COVER 1 1 5EK–15410–00 CRANKCASE COVER ASSY 1 1 2 2JX–15377–00 GUIDE, INLET 1 3 3AW–15451–03 G ASKET , CRANKCA SE COVER 1 1 4 99530–12016 PIN, D OWEL 2 5 95027–06025 BOL T , FLANGE 6 6 90105–06017 BOL T , FLANGE 2 7 90105–06014 BOL T , FLANGE 2 8 90340–141 17 PLUG, STR AIGH T SCRE W 1 9 93210–14369 O?[...]
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Page 20
B 15 FIG. 12 ST ARTER 1 2HT–15512–00 G EAR, I DLER 1 1 2 90387–125Y0 COLLAR 1 3 5H0–15521–00 SH AFT 1 1 4 5H0–15517–00 GE AR, ID LER 2 (56T) 1 5 90201–25290 WASHER, PLATE 1 6 4H7–15580–10 STARTER CLUTCH OUTE R ASSY 1 7 90501–04596 .SPRING, COMPRESSION 3 8 1J7–15583–01 .CA P , STAR TER CLUTCH SP RING 3 9 93615–12088 .P IN[...]
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Page 21
C 2 FIG. 1 3 CLUTCH 1 36X–161 1 1–00 GEAR, PRIMARY DRIVE 1 2 90282–05043 KEY , S TRAIG HT 1 3 90215–14205 WASHER, LOC K 1 4 90170–14284 NUT 1 5 36X–16150–00 PRIMARY DRIVEN GEAR COMP . 1 6 5H0–16154–00 PLATE, THRUST 1 1 7 2JX–16371–00 BOSS , CLUTCH 1 8 537–16321–00 PLA TE, FRI CTION 5 9 137–16324–00 PLA TE, CLUTCH 1 4 1[...]
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Page 22
C 3 FIG. 1 3 CLUTCH 28 93420–28055 CIRC LIP 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 23
C 4 FIG. 14 TRANSMISSION 1 5H0–1741 1–01 AXLE, MA IN ( 16T) 1 2 5H0–17141–02 GE AR, 4T H PINI ON (29T) 1 3 90209–16209 WASHER 1 4 93410–20038 CIRCL IP 1 5 5N0–17131–00 GE AR, 3RD PI NION (24T) 1 6 5N0–17141–01 GE AR, 4T H PINI ON (27T) 1 7 5N0–17121–00 GE AR, 2ND PI NION (21T) 1 8 93306–20401 BEARING (B6204) 1 9 93101–15[...]
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Page 24
C 5 FIG. 14 TRANSMISSION 28 2JX–17471–00 PLATE, COVER 1 29 98507–06010 SCRE W , PAN HEAD 2 30 93102–17187 OIL SEAL 1 31 93306–20313 BEARING (B6203C4) 1 32 90560–17368 SPACER 1 33 99009–17400 CIRC LIP 2 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 25
C 6 FIG. 15 SHIFT CAM. F ORK 1 5N0–18540–00 SH IFT C AM ASSY 1 2 136–18542–00 .POINT , NEUTR AL 1 3 93315–23607 BEARING 1 4 1RH–18185–00 SEG MENT 1 5 93604–16092 PIN, D OWEL 3 6 93604–20156 PIN, D OWEL 1 7 90151–06013 SCREW , COUNTERSUNK 1 8 1RH–18140–00 STOPPER LEVER ASSY 1 9 90508–26539 SPRI NG, TORSIO N 1 10 4JG–1851 [...]
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Page 26
C 7 FIG. 16 SHIFT SHAFT 1 5H0–18120–02 SHIFT LEVER ASSY 1 2 90506–08227 .SPR ING, TE NSIO N 1 3 90508–29540 SPRI NG, TORSIO N 1 4 99001–10600 CIRCL IP 1 5 90201–12588 WASHER, PLATE 2 6 93608–50158 PIN, D OWEL 1 7 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 8 1RL–181 10–00 SH IFT PE DAL ASSY 1 9 132–181 13–01 .C OVER , SHIFT P[...]
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Page 27
C 8 FIG. 17 FR AME 1 5EK–21 1 10–10 FRAME COMP . 1 2 1RL–21316–00–33 STA Y , ENG INE 3 1 YB 3 95817–08065 BOL T , FLANGE 4 4 90185–08089 NUT , SELF–LOCKING 4 5 90201–08366 WASHER, PLATE 4 6 2JX–21315–00 ST AY , ENGINE 2 1 7 95817–08050 BOL T , FLANGE 1 8 90185–08089 NUT , SELF–LOCKING 1 9 90201–08366 WASHER, PLATE 1 10[...]
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Page 28
C 9 FIG. 17 FR AME 28 3MA–27491–00 PROTECTOR 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 29
C 10 FIG. 1 8 FENDER 1 5RS–2151 1–00 FENDER, FRONT 1 2 5RS–21519–00 MOLE, F ENDER 1 3 5RS–21512–00 BRACK ET , FENDER 1 4 90154–05004 SCRE W , B INDIN G 4 5 95607–05200 NUT , U FLANGE 4 6 90338–12192 PLUG 1 7 901 10–06181 BOL T , HEXAGON SOCKET HEAD 4 8 3WF–2153E–70 EMBLEM, Y AMA HA 1 9 2YG–2161 1–00 FENDER, REAR 1 YB 10 [...]
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Page 30
C 11 FIG. 1 9 SIDE COVER 1 2YG–2171 1–00–0X COVER, SI DE 1 1 LGB 2 90154–05013 SCRE W , B INDIN G 2 3 2YG–21721–00–0X COV ER, SIDE 2 1 LGB 4 5EK–2177A–00 BOX 1 5 5EK–2175T–00 BRACKET 1 1 6 5EK–2175U–00 BRACKET 2 1 7 90267–40075 RIVE T , B LIND 2 8 90201–04018 WASHER, PLATE 2 9 90480–13197 GROMMET 2 10 901 19–06056 [...]
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Page 31
C 12 FIG. 20 REAR ARM 1 5RS–221 10–00 REAR ARM COMP . 1 2 2JX–22123–00 BUSH 1 1 3 2JX–22124–00 BUSH 2 1 4 90386–18146 BUSH 2 5 90380–18139 BUSH , SOLID 2 6 93109–18020 OIL SEAL 2 7 401–22128–01 SEAL, GU ARD 2 8 401–22127–00 SHIM 1 UN 9 2JX–22141–00 SHAFT , PIVOT 1 10 90201–120E8 W ASHER , PLATE 1 1 1 90185–12134 NU[...]
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Page 32
C 13 FIG. 21 REAR SUSPENSION 1 5FY–22210–20–33 SHOCK ABSORBER ASSY , REAR 1 YB 2 90380–12051 .BUS H, SOLI D 2 3 1M1–22216–00 .BUSH, REAR SHOCK ABSORBER 1 4 90109–100E2 BOL T 1 5 95617–10100 NUT , U 1 6 90201–100E9 WASHER, PLA TE 1 7 90240–12075 PIN, CLEVIS 1 8 90201–12175 WASHER, PLATE 1 9 91401–30025 PIN, COTTER 1 10 30X–[...]
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Page 33
C 14 FIG. 22 STEERING 1 93399–99942 BEARING 1 2 22F–2341 1–01 RACE, BALL 1 1 3 22F–23412–01 RACE, BALL 2 1 4 22F–2341E–00 RET AINER, BALL BEARING 1 5 36X–23416–00 COVER, BALL RACE 2 1 6 90179–25033 NUT 1 7 90202–26142 WASHER, PLATE 1 8 90179–25615 NUT 1 9 3YF–23418–00 W ASHER, SPECIAL 1 10 90179–22412 NUT 1 1 1 90338?[...]
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Page 34
C 15 FIG. 23 FRON T FORK 1 5RS–23102–00 FRONT FORK ASSY (L.H) 1 2 5EK–23126–00 . TUBE , OUTER (LEFT) 1 3 22W–23153–L0 ..RIN G, SNA P 1 4 22W–23145–L0 ..OIL SEAL 1 5 51Y–23125–00 .. ME T AL, SLID E 1 1 6 54G–23144–00 . . SEAL, DUST 1 7 5RS–231 10–00 .INNER TUBE COMP .1 1 8 5RS–23170–00 .CYLINDER COMP ., FRONT FORK 1 9[...]
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Page 35
D 2 FIG. 23 FRON T FORK 28 3J2–231 14–00 .O–RING 1 29 22U–231 18–01 . SPACER 1 30 3DM–23149–10 .WASHER, SPRING UPPER 1 31 278–23181–50 .BOLT , HEXAGON SOCKET HEAD 1 32 509–23158–L0 .G ASKET 1 33 5EK–23340–00 UNDER BRACKET COMP . 1 34 164–23462–00 .SEAL, STEERING 1 35 4CS–23191–20 BOOT 2 36 2K5–23192–00 BAN D 2 [...]
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Page 36
D 3 FIG. 24 FUEL T ANK 1 5RS–YK241–00–P0 FUEL T ANK COMP . 1 UR DVMA 5RS–YK241–00–P1 FUEL T ANK COMP . 1 UR DNGM3 5RS–YK241–00–P2 FUEL T ANK COMP . 1 UR L YNM9 2 5LB–2416B–40 E M BLEM 2 3 5RS–24141–00 PROTE CTOR, FUEL T ANK 1 4 4L0–24181–00 DAMPER, LOCA T ING 1 2 5 30X–24182–01 DAMP ER, LO CA TING 2 1 6 30X–24183[...]
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Page 37
D 4 FIG. 25 SEA T 1 5LB–24770–00 SEMI–DOUBLE SEAT ASSY 1 2 5LB–24731–00 .COV ER, SEAT 1 3 5LB–24734–00 .BAN D, SEAT 1 4 90201–06765 .WASHER, P LATE 2 5 97017–06020 .BOLT 2 6 92907–06100 .WASHER, S PRIN G 2 7 18A–24723–00 .DA M PER, SEAT 1 8 1L9–24741–A0 .PAD, SEAT 1 9 901 19–06063 BOL T , WIT H WASHER 2 P ART NO. DESCR[...]
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Page 38
D 5 FIG. 2 6 FRONT WHEEL 1 5EK–251 1 1–00 HUB, FRONT 1 2 93306–20203 BEARING (B6202RS) 2 3 90560–15312 SPACER 1 4 93102–20281 OIL SEAL (SD 20–35–5) 1 5 94425–18603 RIM (2.50–18) 1 6 4TP–25304–10 SPOK E SET , REAR 1 7 941 13–18009 T IRE (130/80–18M/C 6 6P TW–203) 1 B RIDGES TONE 8 94213–18232 TUBE (130/80–18 TR 4) 1 B[...]
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Page 39
D 6 FIG. 27 FRONT BRAKE CALIPER 1 4JG–2582T–10 DISC, B RAKE 1 2 90109–065G4 B OL T 6 3 5LB–2580T–00 CALIPER ASSY ( LEFT) 1 4 4JG–W0057–00 .PI STON ASSY , CA LIPE R 1 5 4JG–W0047–00 ..CAL IPER SEAL KIT 1 6 5JW–25914–00 . PIN , SLID E 2 7 4TT–25937–00 .BOO T 2 2 8 5LB–W0045–00 . BRAKE P AD KIT 1 9 4TT–25919–00 .SUP P[...]
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Page 40
D 7 FIG. 2 8 REAR WHEEL 1 5RS–2531 1–00 HUB, REAR 1 2 90560–17305 SPACER 1 3 93306–30317 BEARING 1 4 93306–20348 BEARING 1 5 93106–25022 OIL SEAL 1 6 3Y6–25321–10 PLATE, BRAKE SH OE 1 7 4A T–W253E–00 BRAKE SHOE KIT 1 8 90506–12001 .SPR ING, TE NSIO N 1 9 90506–15001 .SPR ING, TE NSIO N 1 10 5DV–25351–10 CAMSH AFT 1 1 1 5[...]
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Page 41
D 8 FIG. 2 8 REAR WHEEL 28 3Y1–25388–01 PULLER, CHAIN 1 1 29 3Y1–25389–00 PULLER, CHAIN 2 1 30 2JX–25381–10 AXLE, WH EEL 1 31 90185–16127 NUT , SELF–LOCKING 1 32 90201–164H4 W ASHER, PL A TE 1 33 9Y581–97125 CHAIN 1 34 94681–97001 .JOIN T .CHAIN (DID428HD–RJ) 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 42
D 9 FIG. 29 STEERING HANDLE. CABLE 1 5RS–261 1 1–00 HANDLEBAR 1 2 1LX–26242–01 GRIP (RIGHT) 1 3 5BE–26243–00 TUBE, THROTTLE GUIDE 1 4 3Y1–26249–00 RING, LEAF 1 5 1LX–26241–01 GRIP (LEFT) 1 6 4RR–26129–00 WASHER 1 7 5LB–26302–01 THROTTLE CABLE ASSY 1 8 90464–06214 CLAMP 1 9 90465–13152 CLAMP 1 10 5EK–26335–00 CABL[...]
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Page 43
D 10 FIG. 30 FRONT M ASTER CYLINDER 1 5RS–25870–00 MASTER CYLINDER SUB ASSY 1 2 5CG–W0041–00 .CYLINDER KIT , MASTER 1 3 5RB–25854–00 .DIAPHRAGM, RESER VOIR 1 4 4GY–25852–01 .CAP , RESERVOIR 1 5 36Y–2589H–00 .SCREW 2 6 3R W–25867–00 BRACKET , MASTER CYLINDER 1 7 97007–06025 BOL T 2 8 92907–06600 WASHER, PLATE 2 9 5RS–25[...]
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Page 44
D 11 FIG. 31 ST AND. FO OTRE ST 1 5EK–2721 1–00 PEDAL, BRAKE 1 2 132–181 13–01 CO VER, S HIFT P EDAL 1 3 97007–06020 BOL T 1 4 95307–06700 NUT 1 5 5RS–27231–00 ROD, BRAKE 1 6 90240–06076 PIN, CLEVIS 1 7 92907–06200 WASHER 1 8 91401–20012 PIN, COTTER 1 9 90506–18289 SPRI NG, TEN SION 1 10 1M1–27244–00 COVER 1 1 1 90501–[...]
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Page 45
D 12 FIG. 31 ST AND. FO OTRE ST 28 2JX–2731 1–02 ST AND, SIDE 1 29 90506–18224 SPRI NG, TEN SION 1 30 90506–26225 SPRI NG, TEN SION 1 31 1TX–27351–00 GUIDE, SIDE ST A ND 1 32 5RS–27315–00 LINK, S IDE STAND 1 33 90109–10473 BOL T 1 34 90185–10037 NUT , SELF–LOCKING 1 35 2JX–27442–10 BRACKET 2 1 36 5RS–27432–00 BRACK ET [...]
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Page 46
D 13 FIG. 3 2 GENERA TOR 1 5BT–85550–00 ROT OR ASSY 1 2 4WP–85510–10 ST A TOR ASSY 1 3 4JG–85580–01 COIL, PULSER 1 4 91317–06025 BOL T 3 5 91317–06020 BOL T 2 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 47
D 14 FIG. 33 ST ARTING MOTOR 1 5RS–81890–00 MOTOR ASSY 1 2 50M–81801–M0 .BRUSH S ET 1 3 93210–2571 1 . O–RI NG 1 4 93210–55669 .O–RI NG 2 5 59V–81828–M0 .SCREW SET 2 6 4JG–8183G–00 CORD COMP . 1 7 98507–05008 SCRE W , PAN HEAD 1 8 92907–05100 WASHER, SPR ING 1 P ART NO. DESCRIPTION REMARKS REF . NO. 5RS1[...]
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Page 48
D 15 FIG. 34 FLAS HER LI GHT 1 3YF–83310–01 FRONT FLASHER LIGHT ASSY 1 1 2 47J–83312–00 .LENS, FLASHER 1 3 97706–40620 .SCREW , T APPING 1 4 306–8331 1–40 .BULB, FLASHER (12V–21W) 1 5 3YF–83320–01 FRONT FLASHER LIGHT ASSY 2 1 6 47J–83322–00 .LENS, FLASHER 2 1 7 97706–40620 .SCREW , T APPING 1 8 306–8331 1–40 .BULB, FLA[...]
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Page 49
E 2 FIG. 35 ME TER 1 3RM–83570–60 SPEEDOMETER ASSY (km/h) 1 UR 5RS–83570–00 SPEEDOMETER ASSY (mph) 1 UR FOR GBR 2 3RM–83536–00 .SOCKET , METER 1 3 4G1–84744–00 .BULB (12V–3.4W T–10) 1 4 5EK–83568–00 PILOT BOX, UPPER 1 5 5Y1–83513–00 DAMP ER 1 6 15A–83519–00 BRACKET , METER 1 7 1M1–83526–00 DAMPE R 2 2 8 90201–0[...]
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Page 50
E 3 FIG. 36 HEADLIGHT 1 5RS–84310–00 HEADL IGHT UN IT ASSY 1 UR 5RS–84310–10 HEADLI GHT UNI T ASSY 1 UR FOR GB R 2 42X–84315–01 .RIM , HEADL IGHT 1 3 198–84334–60 .NUT , ADJUS TING 2 4 1A0–84332–60 .SPR ING, SC REW 2 5 341–84331–60 .SCREW , RIM A DJUST ING 2 6 5JX–84312–00 .HOLDER, SOCKET 1 7 4E2–84347–00 .BUL B (12V[...]
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Page 51
E 4 FIG. 37 T AILLIGHT 1 56U–84710–41 TAILLIGHT UN IT ASSY 1 2 1M8–84521–40 .LENS , T AILLIGH T 1 3 1M1–84523–60 .G ASKET , LENS 1 4 1A2–84714–41 .BUL B (12V–21/5W) 1 5 1M1–84524–60 .SCRE W , LENS FIT TING 2 6 4L0–84753–00 DAMPER 1 7 90209–08125 WASHER 2 8 90109–06005 BOL T 2 9 90201–083A0 WASHER, PLA TE 2 10 2JL–2[...]
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Page 52
E 5 FIG. 3 8 HANDLE SWITC H. LEVER 1 5EK–83972–00 SWITCH, HANDLE 4 1 2 98507–05030 .SCR EW , P AN HEA D 2 3 1LN–8291 1–00 HOLDER, LEVER 1 1 4 33G–82913–01 HOLDER, LEVER LOWER 1 1 5 4GY–83912–00 LEVER 1 1 6 90109–06799 BOL T 1 7 95607–06100 NUT , U 1 8 4GY–82917–01 SW ITCH 1 9 98507–05020 SCRE W , PAN HEAD 2 10 92907–05[...]
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Page 53
E 6 FIG. 39 ELECTRICAL 1 1 5RS–82590–00 WIRE HA RNESS ASSY 1 2 90465–13275 CLAMP 1 3 5Y9–12491–00 CLAM P 1 1 4 90465–13152 CLAMP 1 5 5Y9–12491–00 CLAM P 1 1 6 341–82594–00 CLAMP 1 7 1UA–82591–00 BAND 2 8 25G–83936–01 B AND, SW ITCH CORD 2 9 5Y9–12491–00 CLAM P 1 2 10 5Y9–12491–00 CLAM P 1 1 1 1 5Y9–12491–00 C[...]
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Page 54
E 7 FIG. 40 ELECTRICAL 2 1 5EK–82510–00 MAIN SWITCH ASSY 1 2 97007–06016 BOL T 2 3 92907–06600 WASHER, PLATE 2 4 5FY–82541–00 WIRE, LEAD 1 5 2JX–82530–02 ST OP SWITCH ASSY 1 6 3LD–82566–60 SW ITCH , SIDE ST AND 1 7 90157–05008 SCRE W , PAN HEAD 2 8 29U–81950–93 RE LA Y ASSY 1 9 4GY–82540–10 N EUTRAL S WITCH ASSY 1 10 9[...]
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Page 55
NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 1 5CG–W0041–00 D – 10 5LB–W0045–00 D – 6 4JG–W0047–00 D – 6 51L–W0048–00 D – 6 4JG–W0057–00 D – 6 4A T–W253E–00 D – 7 5RS–YK241–00–P0 D – 3 5RS–YK241–00–P1 [...]
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Page 56
NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 2 2JX–25381–10 D – 8 3Y1–25388–01 D – 8 3Y1–25389–00 D – 8 3HT–25398–00 D – 7 15A–25451–20 D – 7 5LB–2580T–00 D – 6 4JG–2582T–10 D – 6 4GY–25852–01 D – 10 5RB[...]
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Page 57
NUMERICAL INDEX P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . P ART NO . GRID NO . M 3 90465–13152 E – 6 90465–13275 E – 6 90465–16187 B – 14 90467–09006 D – 3 90467–10041 B – 9 90467–11106 B – 9 90467–14015 B – 13 90480–01141 C – 11 90480–12053 C – 10 90[...]