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Yamaha XT225N (4BEX) manual

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Table of contents for the manual

  • Page 1

    A 2 XT225N (4BEV) U49 XT225NC (4BEW) CALIFORNIA XT225N (4BEX) CANADA 214BE–100E1[...]

  • Page 2

    A 3[...]

  • Page 3

    FOREWORD A 4 This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly . XT225N(4BEV/4BEX), XT225NC(4BEW) 1. Modifications or additions which have been made after issue of the Parts Catalogue wil[...]

  • Page 4

    MODEL LABEL A 5 (1) A label called “Model Label” is affixed in the location as indicated in (3) below . When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed. (2)[...]

  • Page 5

    B 2 FIG. 1 CYLINDER HEAD 1 4BE–1 1 101–00 CYLINDER HEAD ASSY 1 1 1 2 5H0–1 1 133–1 1 .GUIDE, INT AKE V AL VE 2 2 2 3 93440–10085 .CIRCLIP 2 2 2 4 90385–12039 .BUSH 1 1 1 5 90153–06029 SCREW , HEXAGON 1 1 1 6 90430–06014 GASKET 1 1 1 7 59V–1 1 181–00 GASKET , CYLINDER HEAD 1 1 1 1 8 99530–14016 PIN, DOWEL 2 2 2 9 93612–16254 [...]

  • Page 6

    B 3 FIG. 1 CYLINDER HEAD 27 94701–00222 PLUG, SP ARK (ND X24ESR–U) 1 1 1 UR P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 7

    B 4 FIG. 2 CYLINDER 1 5MP–1 131 1–00 CYLINDER 1 1 1 1 2 5MP–1 1351–00 GASKET , CYLINDER 1 1 1 3 93210–13361 O–RING 1 1 1 4 99530–14016 PIN, DOWEL 2 2 2 5 91317–06065 BOL T 2 2 2 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 8

    B 5 FIG. 3 CRANKSHAFT . PISTON 1 5MP–1 1400–00 CRANKSHAFT ASSY 1 1 1 2 5H0–1 1681–00 .PIN, CRANK 1 1 1 1 3 93310–530J3 .BEARING 1 1 1 4 29U–1 1651–00 .ROD, CONNECTING 1 1 1 5 93306–3061 1 BEARING 1 1 1 6 5MP–1 1631–00 PISTON (STD) 1 1 1 7 29U–1 1610–00 PIST ON RING SET (STD) 1 1 1 8 15A–1 1633–00 PIN, PISTON 1 1 1 9 9345[...]

  • Page 9

    B 6 FIG. 3 CRANKSHAFT . PISTON 28 90101–10188 BOL T 1 1 1 29 93101–25106 OIL SEAL 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 10

    B 7 FIG. 4 V AL VE 1 5H0–121 1 1–01 V AL VE, INT AKE 1 1 1 2 5H0–12121–01 V AL VE, EXHAUST 1 1 1 3 4G0–121 16–01 SEA T , V AL VE SPRING 2 2 2 4 1 1H–121 13–00 SPRING, V AL VE INNER 2 2 2 5 1 1H–121 14–00 SPRING, V AL VE OUTER 2 2 2 6 5H0–121 19–00 SEAL, V AL VE STEM 2 2 2 7 4G0–121 17–00 RET AINER, V AL VE SPRING 2 2 2 8[...]

  • Page 11

    B 8 FIG. 5 CAMSHAFT . CHAIN 1 1KH–12171–00 CAMSHAFT 1 1 1 1 2 5MP–12176–00 SPROCKET , CAM CHAIN 1 1 1 3 93604–1001 1 PIN, DOWEL 1 1 1 4 90101–10303 BOL T 1 1 1 5 90201–10591 W ASHER, PLA TE 1 1 1 6 90387–255F3 COLLAR 1 1 1 7 94591–87104 CHAIN 1 1 1 8 5MP–12231–00 GUIDE, STOPPER 1 1 1 1 9 5MP–12241–00 GUIDE, STOPPER 2 1 1 1[...]

  • Page 12

    B 9 FIG. 6 OIL PUMP 1 5H0–13300–02 OIL PUMP ASSY 1 1 1 2 5H0–13326–01 .GEAR, PUMP DRIVEN 2 (45T) 1 1 1 3 93603–12030 .PIN, DOWEL 1 1 1 4 4BE–13329–01 GASKET , PUMP COVER 1 1 1 5 98707–06030 SCREW , FLA T HEAD 3 3 3 6 5H0–13327–00 COVER, PUMP GEAR 1 1 1 7 51Y–1341 1–00 STRAINER, OIL 1 1 1 8 90501–18576 SPRING, COMPRESSION 1[...]

  • Page 13

    B 10 FIG. 7 INT AKE 1 2LN–13586–01 JOINT , CARBURETOR 1 1 1 1 2 93210–35537 O–RING 1 1 1 3 92017–06020 BOL T , BUTTON HEAD 2 2 2 4 92907–06600 W ASHER, PLA TE 1 1 1 5 90450–49020 HOSE CLAMP ASSY 1 1 1 6 3RW–1441 1–01 CASE, AIR CLEANER 1 1 1 1 7 3RW–14453–01 JOINT , AIR CLEANER 1 1 1 1 8 1KH–14437–01 DUCT 1 1 1 9 1KH–1445[...]

  • Page 14

    B 11 FIG. 8 CARBURETOR 1 4BE–14901–30 CARBURETOR ASSY 1 1 1 4BE–14901–20 CARBURETOR ASSY 1 1 2 2A2–14997–00 .SEAL 2 2 2 3 812–14137–00 .CLIP 1 1 1 4 22F–14126–00 .GASKET 1 1 1 5 36X–14169–00 .CAP 1 1 1 6 26H–1490H–00 .DIAPHRAGM SET 5 1 1 1 7 2A2–14172–14 .PILOT JET , AIR (1.4) 1 1 2A2–14172–12 .PILOT JET , AIR (1[...]

  • Page 15

    B 12 FIG. 8 CARBURETOR 23 4BE–1490J–00 .NEEDLE SET 1 1 1 24 4BE–14141–31 .NOZZLE, MAIN 1 1 1 25 2LN–14940–00 .DIAPHRAGM ASSY 1 1 1 26 3RW–1410A–10 .ST ARTER SET 1 1 1 27 29U–14197–00 .PIPE 1 1 1 28 4G0–14142–40 .JET , PILOT (#40) 1 1 1 29 620–14231–25 .JET , MAIN (#125) 1 1 1 30 2V A–14185–00 .FLOA T 1 1 1 31 1UY–1[...]

  • Page 16

    B 13 FIG. 9 EXHAUST 1 3RW–1461 1–00 PIPE, EXHAUST 1 1 1 1 2 5H0–14612–00 NUT , RING 1 1 1 3 3RW–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 4 4BD–14766–00 WASHER, PROTECT OR 6 6 6 5 98980–06010 SCREW , BIND 3 3 3 6 90206–06090 W ASHER, WA VE 3 3 3 7 4BE–1471 1–00 MUFFLER 1 1 1 1 8 1KH–14728–01 PROTECTOR, MUFFLER 2 1 1 1 9 4BD[...]

  • Page 17

    B 14 FIG. 10 CRANKCASE 1 5MP–15100–01 CRANKCASE ASSY 1 1 1 2 99530–12016 .PIN, DOWEL 2 2 2 3 90387–125F1 COLLAR 1 1 1 4 90387–125F1 COLLAR 1 1 1 5 95027–06030 BOL T , FLANGE 7 7 7 6 95027–06040 BOL T , FLANGE 2 2 2 7 95027–06090 BOL T , FLANGE 2 2 2 8 95027–06085 BOL T , FLANGE 1 1 1 9 90430–06014 GASKET 1 1 1 10 5MP–1 1 166?[...]

  • Page 18

    B 15 FIG. 1 1 CRANKCASE COVER 1 1 4WP–1541 1–02 COVER, CRANKCASE 1 1 1 1 2 4BE–15451–03 GASKET , CRANKCASE COVER 1 1 1 1 3 99530–12016 PIN, DOWEL 2 2 2 4 95024–06025 BOL T , FLANGE 5 5 5 5 90105–06018 BOL T , WASHER BASED 1 1 1 6 90105–06019 BOL T , WASHER BASED 2 2 2 7 90340–14068 PLUG, STRAIGHT SCREW 1 1 1 8 93210–14369 O–RI[...]

  • Page 19

    C 2 FIG. 12 ST ARTER CLUTCH 1 2HT–15512–00 GEAR, IDLER 1 1 1 1 2 5H0–15521–00 SHAFT 1 1 1 1 3 90387–125Y0 COLLAR 1 1 1 4 4JG–15517–00 GEAR, IDLER 2 (56T) 1 1 1 5 90201–25290 W ASHER, PLA TE 1 1 1 6 4H7–15580–10 ST ARTER CLUT CH OUTER ASSY 1 1 1 7 90501–04596 .SPRING, COMPRESSION 3 3 3 8 1J7–15583–01 .CAP , ST ARTER CLU TCH[...]

  • Page 20

    C 3 FIG. 13 CLUTCH 1 5H0–161 1 1–00 GEAR, PRIMARY DRIVE (22T) 1 1 1 2 90282–05043 KEY , STRAIGHT 1 1 1 3 90215–14205 W ASHER, LOCK 1 1 1 4 90170–14284 NUT 1 1 1 5 1KH–16150–00 PRIMARY DRIVEN GEAR COMP . 1 1 1 6 2LN–16154–00 PLA TE, THRUST 1 1 1 1 7 5MP–16371–00 BOSS, CLUTCH 1 1 1 8 5MP–16321–00 PLA TE, FRICTION 6 6 6 9 137[...]

  • Page 21

    C 4 FIG. 14 TRANSMISSION 1 4JG–1741 1–00 AXLE, MAIN 1 1 1 2 5MP–17161–00 GEAR, 6TH PINION (29T) 1 1 1 3 90209–17285 W ASHER 1 1 1 4 93410–20038 CIRCLIP 1 1 1 5 1KH–17131–01 GEAR, 3RD PINION (21T/24T) 1 1 1 6 5MP–17151–00 GEAR, 5TH PINION (27T) 1 1 1 7 1KH–17121–00 GEAR, 2ND PINION (15T) 1 1 1 8 90201–164K2 W ASHER, PLA TE [...]

  • Page 22

    C 5 FIG. 14 TRANSMISSION 28 5H0–17456–00 HOLDER, SPROCKET 1 1 1 29 97027–06010 BOL T 2 2 2 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 23

    C 6 FIG. 15 SHIFT CAM. FORK 1 4JG–18540–00 SHIFT CAM ASSY 1 1 1 2 136–18542–00 .POINT , NEUTRAL 1 1 1 3 93315–23607 BEARING 1 1 1 4 4JG–18185–00 SEGMENT 1 1 1 5 93604–16092 PIN, DOWEL 4 4 4 6 93604–20156 PIN, DOWEL 1 1 1 7 90151–06013 SCREW , COUNTERSUNK 1 1 1 8 1RH–18140–00 STOPPER LEVER ASSY 1 1 1 9 90508–26539 SPRING, T[...]

  • Page 24

    C 7 FIG. 16 SHIFTER 1 5H0–18120–02 SHIFT LEVER ASSY 1 1 1 2 90506–08227 .SPRING, TENSION 1 1 1 3 90508–26705 SPRING, TORSION 1 1 1 4 99001–10600 CIRCLIP 1 1 1 5 90387–124F4 COLLAR 1 1 1 6 90201–12588 W ASHER, PLA TE 2 2 2 7 93608–50158 PIN, DOWEL 1 1 1 8 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 1 1 9 1KH–181 10–00 SHIFT PEDA[...]

  • Page 25

    C 8 FIG. 17 FRAME 1 4FD–21 1 10–12–35 FRAME COMP . 1 1 SL 4BE–21 1 10–22–35 FRAME COMP . 1 SL 2 90338–15202 PLUG 1 1 1 3 90338–24177 PLUG 2 2 2 4 3RW–21316–01–35 ST A Y , ENGINE 3 1 1 SL 4BE–21316–00–35 ST A Y , ENGINE 3 1 SL 5 90105–08721 BOL T , WASHER BASED 4 4 4 6 95607–08200 NUT , SELF–LOCKING 4 4 4 7 1KH–21[...]

  • Page 26

    C 9 FIG. 17 FRAME 26 90201–08753 W ASHER, PLA TE 1 1 1 27 90387–085E1 COLLAR 1 1 1 28 5H0–21308–01 HELMET HANGER ASSY 1 1 1 29 90151–06025 SCREW , COUNTERSUNK 1 1 1 30 4JG–21 165–10 HANDLE, ST ANDING 2 2 2 31 95807–08016 BOL T , FLANGE 4 4 4 32 2J5–21732–00 SEAL 1 1 1 1 33 3RW–W2131–10 SCOOP COMP . AIR 1 1 1 1 34 90480–144[...]

  • Page 27

    C 10 FIG. 17 FRAME 53 90467–09006 CLIP 3 54 90467–1 1 106 CLIP 1 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 28

    C 11 FIG. 18 FENDER 1 4BE–2151 1–00 FENDER, FRONT 1 1 1 2 90387–06681 COLLAR 4 4 4 3 901 19–06063 BOL T , WITH WASHER 4 4 4 4 3RW–2161 1–10 FENDER, REAR 1 1 1 5 3RW–21639–00 DAMPER 2 1 1 1 6 901 19–06056 BOL T , WITH WASHER 2 2 2 7 34X–21691–00 FLAP 1 1 1 8 3WF–2153E–70 EMBLEM, Y AMAHA 1 1 1 9 4BE–84551–00 BRACKET , LI[...]

  • Page 29

    C 12 FIG. 19 SIDE COVER 1 3RW–2171 1–10 COVER, SIDE 1 1 1 1 2 90480–01 141 GROMMET 1 1 1 3 98507–06016 SCREW , P AN HEAD 1 1 1 4 90387–064J1 COLLAR 1 1 1 5 90480–01 141 GROMMET 1 1 1 6 4U5–2176E–00 PLA TE 1 1 1 7 3RW–21721–10 COVER, SIDE 2 1 1 1 8 98507–06016 SCREW , P AN HEAD 1 1 1 9 90387–064J1 COLLAR 1 1 1 10 4U5–2176E?[...]

  • Page 30

    C 13 FIG. 19 SIDE COVER 27 4GY–2214F–00 DAMPER 1 1 1 1 28 1JK–21639–00 DAMPER 2 1 1 1 29 5MP–21747–00 DAMPER 1 1 1 30 50M–21638–00 DAMPER 1 1 1 1 31 90464–16021 CLAMP 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 31

    C 14 FIG. 20 REAR ARM 1 4BE–221 10–00–35 REAR ARM COMP . 1 1 1 SL 2 90386–18146 BUSH 2 2 2 3 90380–18139 BUSH, SOLID 2 2 2 4 401–22127–00 SHIM 1 1 1 UN 5 401–22128–01 SEAL, GUARD 2 2 2 6 93109–18020 OIL SEAL 2 2 2 7 90387–121N2 COLLAR 1 1 1 8 90387–127F2 COLLAR 1 1 1 9 1KH–22141–00 SHAFT , PIVOT 1 1 1 10 90185–12134 NU[...]

  • Page 32

    C 15 FIG. 20 REAR ARM 28 90386–181 15 BUSH 2 2 2 29 93109–18020 OIL SEAL 2 2 2 30 90387–126J8 COLLAR 1 1 1 31 90109–10752 BOL T 1 1 1 32 90201–100E9 W ASHER, PLA TE 1 1 1 33 90185–10120 NUT , SELF–LOCKING 1 1 1 34 93700–06005 NIPPLE, GREASE 1 1 1 35 90380–16109 BUSH, SOLID 2 2 2 36 22W–22124–00 BUSH 2 1 1 1 37 90387–106G0 CO[...]

  • Page 33

    D 2 FIG. 21 REAR SUSPENSION 1 4BE–22210–00–P0 SHOCK ABSORBER ASSY , REAR 1 1 LRYS1 4BE–22210–10–P0 SHOCK ABSORBER ASSY (LRYS1) 1 LR YS1 2 1YW–22216–00 .BUSH, REAR SHOCK ABSORBER 1 1 1 3 90105–10250 BOL T , WASHER BASED 1 1 1 4 95607–10100 NUT , U 1 1 1 5 90201–100E9 W ASHER, PLA TE 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO.[...]

  • Page 34

    D 3 FIG. 22 STEERING 1 93332–00008 BEARING 1 1 1 2 22F–2341 1–01 RACE, BALL 1 1 1 1 3 22F–23412–01 RACE, BALL 2 1 1 1 4 22F–2341E–00 RET AINER, BALL BEARING 1 1 1 5 10V–23416–01 COVER, BALL RACE 2 1 1 1 6 90179–25033 NUT 1 1 1 7 4BE–23435–10 CROWN, HANDLE 1 1 1 8 90105–14329 BOL T , WASHER BASED 1 1 1 9 95027–08040 BOL T[...]

  • Page 35

    D 4 FIG. 23 FRONT FORK 1 4BE–23102–10 FRONT FORK ASSY (L.H) 1 1 1 2 4JG–23126–00 .TUBE, OUTER (LEFT) 1 1 1 3 3RW–231 10–01 .INNER TUBE COMP .1 1 1 1 4 3RW–23351–00 .SPRING 1 1 1 5 4JG–23171–01 .PISTON, FRONT FORK 1 1 1 6 1KH–23144–00 .SEAL, DUST 1 1 1 7 1KH–23145–00 .OIL SEAL 1 1 1 8 34X–23156–00 .CLIP , OIL SEAL 1 1[...]

  • Page 36

    D 5 FIG. 23 FRONT FORK 28 1KH–23147–00 .SEAL, SP ACER 1 1 1 29 34X–23125–00 .MET AL, SLIDE 1 1 1 1 30 4JG–23157–00 .RING, PISTON 1 1 1 31 34X–23151–00 .SPRING, REBOUND 1 1 1 32 34X–23135–00 .MET AL, SLIDE 2 1 1 1 33 4JG–23166–00 .SP ACER, OIL LOCK 1 1 1 34 3M7–23181–00 .BOL T , HEXAGON SOCKET HEAD 1 1 1 WITH WASHER 35 35[...]

  • Page 37

    D 6 FIG. 24 FUEL T ANK 1 3RW–Y2410–00–02 FUEL T ANK COMP . 1 1 PWS1 4BE–Y2410–00–02 FUEL T ANK COMP . 1 PWS1 2 4BE–24240–70 .GRAPHIC SET 1 1 1 3 3RW–24500–00 FUEL COCK ASSY 1 1 1 1 4 4X8–24512–00 .O–RING 1 1 1 5 3AJ–24534–00 .SEAL, COCK 1 1 1 6 3AJ–24523–00 .V AL VE P ACKING 1 1 1 7 97801–03008 .SCREW , P AN HEAD[...]

  • Page 38

    D 7 FIG. 25 SEA T 1 4JG–24730–50 DOUBLE SEA T ASSY 1 1 1 2 4JG–2470F–50 .COVER, SEA T 1 1 1 3 3RW–24738–00 .BRACKET , SEA T 1 1 1 4 3RW–24748–00 .BRACKET , SEA T 1 1 1 5 95807–06016 .BOL T , FLANGE 2 2 2 6 90201–06008 .WASHER, PLA TE 2 2 2 7 1KH–2475M–00 .SEAL 1 1 1 8 901 19–06094 BOL T , WITH WASHER 2 2 2 P ART NO. DESCRI[...]

  • Page 39

    D 8 FIG. 26 FRONT WHEEL 1 34X–251 1 1–02–35 HUB, FRONT 1 1 1 SL 2 93306–20205 BEARING (B6202) 2 2 2 3 90560–15290 SP ACER 1 1 1 4 93102–20281 OIL SEAL (SD 20–35–5) 1 1 1 5 94416–21536 RIM (1.60–21) 1 1 1 6 1KH–25104–00 SPOKE SET , FRONT 1 1 1 7 94127–212X0 TIRE (2.75–21 45P/TW27) 1 1 1 BRIDGESTONE 8 94227–21 123 TUBE ([...]

  • Page 40

    D 9 FIG. 27 FRONT BRAKE CALIPER 1 4JG–2582T–10 DISC, BRAKE 1 1 1 2 90109–065G4 BOL T 6 6 6 3 4JG–2580T–00 CALIPER ASSY (LEFT) 1 1 1 4 4JG–W0057–00 .PISTON ASSY , CALIPER 1 1 1 5 4JG–W0047–00 ..CALIPER SEAL KIT 1 1 1 6 4TT–25914–00 .PIN, SLIDE 2 2 2 7 4TT–25937–00 .BOOT 2 2 2 2 8 4JG–W0045–00 .BRAKE P AD KIT 1 1 1 9 4TT[...]

  • Page 41

    D 10 FIG. 28 REAR WHEEL 1 15A–2531 1–00–35 HUB, REAR 1 1 1 SL 2 90560–15313 SP ACER 1 1 1 3 183–25315–00 FLANGE, SP ACER 1 1 1 4 93306–20203 BEARING (B6202RS) 1 1 1 5 93306–20205 BEARING (B6202) 2 2 2 6 93104–22018 OIL SEAL 1 1 1 7 901 16–08218 BOL T , STUD 6 6 6 8 15A–25321–04–35 PLA TE, BRAKE SHOE 1 1 1 SL 9 4BE–W253E?[...]

  • Page 42

    D 11 FIG. 28 REAR WHEEL 28 1KH–25383–01 COLLAR, WHEEL 1 1 1 29 4JG–25381–00 AXLE, WHEEL 1 1 1 30 90201–14740 W ASHER, PLA TE 1 1 1 31 95607–14100 NUT , U 1 1 1 32 94581–33120 CAHIN (D.I.D.428V2–120L) 1 1 1 33 94681–3301 1 .JOINT , CHAIN (D.I.D.428V2–FJ) 1 1 1 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 43

    D 12 FIG. 29 STEERING HANDLE. CABLE 1 5MP–261 1 1–00 HANDLEBAR 1 1 1 2 1LX–26242–01 GRIP (RIGHT) 1 1 1 3 5BE–26243–00 TUBE, THROTTLE GUIDE 1 1 1 4 3Y1–26249–00 RING, LEAF 1 1 1 5 1LX–26241–01 GRIP (LEFT) 1 1 1 6 4BE–26302–00 THROTTLE CABLE ASSY 1 1 1 7 4JG–26335–20 CABLE, CLUT CH 1 1 1 8 1E6–26342–00 BOOT , CABLE 1 1[...]

  • Page 44

    D 13 FIG. 30 FRONT MASTER CYLINDER 1 4GY–25870–02 MASTER CYLINDER SUB ASSY 1 1 1 2 5CG–W0041–00 .CYLINDER KIT , MASTER 1 1 1 3 3RW–25854–00 .DIAPHRAGM, RESERVOIR 1 1 1 4 4GY–25852–00 .CAP , RESERVOIR 1 1 1 5 98706–04012 .SCREW , FLA T HEAD 2 2 2 6 3RW–25867–00 BRACKET , MASTER CYLINDER 1 1 1 7 97007–06025 BOL T 2 2 2 8 92907[...]

  • Page 45

    D 14 FIG. 31 ST AND. FOOTREST 1 1KH–27200–00 PEDAL, BRAKE 1 1 1 2 55V–27242–00 .PEDAL, BRAKE 1 1 1 3 90508–14352 .SPRING, TORSION 1 1 1 4 91701–06022 .PIN, CLEVIS 1 1 1 5 91401–20012 .PIN, COTTER 1 1 1 6 1KH–27212–01 SHAFT , BRAKE PEDAL 1 1 1 7 90201–12541 W ASHER, PLA TE 1 1 1 8 93430–09038 CIRCLIP 1 1 1 9 97027–06020 BOL T[...]

  • Page 46

    D 15 FIG. 31 ST AND. FOOTREST 28 1KH–27412–00 BRACKET , FOOTREST 1 1 1 1 29 95807–10016 BOL T , FLANGE 2 2 2 30 1KH–27421–00–90 FOOTREST 2 1 1 1 ZK 31 90508–20155 SPRING, TORSION 1 1 1 32 90240–08084 PIN, CLEVIS 1 1 1 33 91401–25015 PIN, COTTER 1 1 1 34 1KH–27422–01 BRACKET , FOOTREST 2 1 1 1 35 91317–10020 BOL T 2 2 2 36 12[...]

  • Page 47

    E 2 FIG. 32 COWLING 1 1 4BE–28351–30 BODY , COWLING 1 1 1 2 3TB–28217–00 DAMPER 1 2 2 2 3 90480–12053 GROMMET 2 2 2 4 90149–06263 SCREW 1 1 1 5 99247–00100 EMBLEM, Y AMAHA 1 1 1 6 23V–851 10–00 REFLECTOR ASSY 2 2 2 7 95707–05500 NUT , FLANGE 2 2 2 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 48

    E 3 FIG. 33 GENERA TOR 1 4JG–85510–01 ST A TOR ASSY 1 1 1 2 4JG–85550–00 ROT OR ASSY 1 1 1 3 4JG–85580–01 COIL, PULSER 1 1 1 4 91317–06025 BOL T 3 3 3 5 91317–06020 BOL T 2 2 2 P ART NO. DESCRIPTION REMARKS REF . NO. 4BEV 4BEW 4BEX[...]

  • Page 49

    E 4 FIG. 34 ST ARTING MOTOR 1 4JG–81890–00 MOT OR ASSY 1 1 1 2 50M–81801–M0 .BRUSH SET 1 1 1 3 93210–55669 .O–RING 2 2 2 4 59V–81828–M0 .SCREW SET 1 1 1 5 93210–2571 1 .O–RING 1 1 1 6 4JG–8183G–00 CORD COMP . 1 1 1 7 98507–05008 SCREW , P AN HEAD 1 1 1 8 92907–05100 W ASHER, SPRING 1 1 1 P ART NO. DESCRIPTION REMARKS REF[...]

  • Page 50

    E 5 FIG. 35 FLASHER LIGHT 1 1UF–83310–00 FRONT FLASHER LIGHT ASSY 1 1 1 1 2 51L–83332–01 .LENS, FLASHER 1 1 1 3 256–84714–61 .BULB (12V–27/8W) 1 1 1 4 97707–40620 .SCREW , T APPING 1 1 1 5 95307–12700 NUT 1 1 1 6 18G–83365–00 CAP 1 1 1 7 1UF–83320–00 FRONT FLASHER LIGHT ASSY 2 1 1 1 8 51L–83342–01 .LENS, FLASHER 2 1 1 [...]

  • Page 51

    E 6 FIG. 36 METER 1 4BE–83580–10 SPEEDOMETER ASSY 1 1 3TB–83570–10 SPEEDOMETER ASSY 1 2 4BE–8355A–10 BRACKET , METER 1 1 1 3 1M1–83526–00 DAMPER 2 2 2 2 4 90201–05033 W ASHER, PLA TE 2 2 2 5 437–83525–00 CLIP 2 2 2 6 3TB–83536–00 SOCKET , METER 1 1 1 7 4BE–83520–10 SOCKET CORD ASSY 1 1 1 8 5Y1–83513–00 DAMPER 1 1 1[...]

  • Page 52

    E 7 FIG. 37 HEADLIGHT 1 4BE–84320–10 LENS ASSY 1 1 1 2 2F9–84314–00 BULB (12V–60/55W) 1 1 1 (H4)HALOGEN 3 2F9–84397–01 COVER, SOCKET 1 1 1 4 3TB–84325–00 SCREW , RIM FITTING 2 2 2 5 5G2–84332–60 SPRING, SCREW 2 2 2 6 198–84334–60 NUT , ADJUSTING 2 2 2 7 3TB–8431R–00 ST A Y , SETTING 1 1 1 8 4BE–8431 1–00 BODY , HEA[...]

  • Page 53

    E 8 FIG. 38 T AILLIGHT 1 1W9–84710–61 T AILLIGHT UNIT ASSY 1 1 1 2 1M1–84521–60 .LENS, T AILLIGHT 1 1 1 3 1M1–84523–60 .GASKET , LENS 1 1 1 4 256–84714–61 .BULB (12V–27/8W) 1 1 1 5 1M1–84524–60 .SCREW , LENS FITTING 2 2 2 6 3G1–85130–01 REAR REFLECTOR ASSY 1 1 1 7 95707–05500 NUT , FLANGE 1 1 1 8 4BE–84717–00 CORD, T[...]

  • Page 54

    E 9 FIG. 39 HANDLE SWITCH. LEVER 1 437–83936–01 BAND, SWITCH CORD 4 4 4 2 1LN–8291 1–00 HOLDER, LEVER 1 1 1 1 3 33G–82913–01 HOLDER, LEVER LOWER 1 1 1 1 4 23X–83912–00 LEVER 1 1 1 1 5 90109–06799 BOL T 1 1 1 6 95607–06100 NUT , U 1 1 1 7 5MP–82917–00 SWITCH 1 1 1 8 98507–05020 SCREW , P AN HEAD 2 2 2 9 92907–05100 W ASHE[...]

  • Page 55

    E 10 FIG. 40 ELECTRICAL 1 1 3GX–85540–00 C.D.I. UNIT ASSY 1 1 1 2 3RW–85546–00 BAND 1 1 1 3 4BE–82310–10 IGNITION COIL ASSY 1 1 1 4 95027–06016 BOL T , FLANGE 2 2 2 5 3NS–82370–00 PLUG CAP ASSY 1 1 1 6 4KM–82540–00 NEUTRAL SWITCH ASSY 1 1 1 7 90430–10148 GASKET 1 1 1 8 3TJ–81960–02 RECTIFIER & REGULA TOR ASSY 1 1 1 9[...]

  • Page 56

    E 11 FIG. 40 ELECTRICAL 1 28 3RW–83371–00 HORN 1 1 1 29 95807–06010 BOL T , FLANGE 1 1 1 30 3RW–81950–00 RELA Y ASSY 1 1 1 31 4JG–81940–00 ST ARTER RELA Y ASSY 1 1 1 32 95027–06008 BOL T , FLANGE 2 2 2 33 3LD–82566–60 SWITCH, SIDE ST AND 1 1 1 34 90157–05008 SCREW , P AN HEAD 2 2 2 35 29U–81950–93 RELA Y ASSY 1 1 1 36 9046[...]

  • Page 57

    NUMERICAL INDEX P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. M 1 5CG–W0041–00 D – 13 4JG–W0045–00 D – 9 4JG–W0047–00 D – 9 51L–W0048–00 D – 9 4JG–W0057–00 D – 9 3RW–W2131–10 C – 9 4BE–W2132–00 C – 9 4BE–W253E–00 D – 10 3RW–Y2410–[...]

  • Page 58

    NUMERICAL INDEX P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. M 2 1KH–24187–00 D – 6 4BE–24240–70 D – 6 4BE–24244–70 C – 9 4BE–24245–70 C – 9 3RW–24500–00 D – 6 4X8–24512–00 D – 6 3AJ–24523–00 D – 6 4FD–24524–00 D – 6 3AJ–24534–00[...]

  • Page 59

    NUMERICAL INDEX P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. P ART NO. GRID NO. M 3 90387–063E6 E – 7 90387–063G3 C – 9 90387–064J1 C – 12 90387–065G0 C – 11 90387–06500 C – 12 90387–06681 C – 11 90387–06737 C – 14 90387–07391 C – 8 E– 7 90387–07789 B – 10 90387[...]

  • Page 60

    CONTENTS ENGINE CYLINDER HEAD B2 ................................... CYLINDER B4 ......................................... CRANKSHAFT . PISTON B5 ............................. VA LV E B 7 ............................................. CAMSHAFT . CHAIN B8 ................................. OIL PUMP B9 .......................................... INT AKE[...]