Yamaha XT225TC manual

OWNER’S MANUAL 5RK-28199-13 XT225TC PRINTED IN JAPAN 2002·5–0.6 × 1(E) ! PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAP AN 2004.5–0.1 × 1 ! (E) LIT -1 1626-18-25 XT225T 5RK-9-13_hyoushi 4/9/04 2:49 PM Page 1[...]

5RK-9-13_hyoushi2&3 4/9/04 2:50 PM Page 1[...]

INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha XT225/XT225C. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give y[...]

IMPORTANT MANUAL INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations: NO TE: ● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. ● Yamaha continually seeks advancements in product design and qu[...]

IMPORTANT MANUAL INFORMATION EAU10192 AFFIX DEALER LABEL HERE XT225T/XT225TC O WNER’S MANU AL ©2004 by Y amaha Motor Corporation, U .S.A. 1st edition, April 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Corporation, U.S.A. is expressl y prohibited. Printed in Japan. P/N LIT -11626-18[...]

TABLE OF CONTENTS SAFETY INFORMATION ................... 1-1 Location of important labels ............. 1-5 DESCRIPTION ................................... 2-1 Left view ...........................................2-1 Right view ......................................... 2-2 Controls and instruments .................. 2-3 INSTRUMENT AND CONTROL FUNCT[...]

TABLE OF CONTENTS Replacing the fuse ......................... 6-34 Replacing the headlight bulb ......... 6-35 Replacing the tail/brake light bulb ............................................ 6-36 Replacing a turn signal light bulb ............................................ 6-37 Supporting the motorcycle ............. 6-37 Front wheel ..........[...]

1-1 1 SAFETY INFORMATION EAU10310 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPEN- DENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA- TOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS MO- TORCYCLE. HE OR SHE SHOULD: ● OBTAIN THOROUGH INSTRUC- TIONS FROM [...]

SAFETY INFORMATION 1-2 1 dercornering (insufficient lean an- gle for the speed). ● Always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions. ● Always signal before turning or changing lanes. Make sure that other motorists can see you. ● The posture of the operator and passenger is important for prope[...]

SAFETY INFORMATION 1-3 1 not exceed the maximum load limit of 183 kg (403 lb). When loading within this weight limit, keep the following in mind: ● Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal- an[...]

SAFETY INFORMATION 1-4 1 motorcycle ’ s electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMA- BLE: ● Always turn the engine off when refueling. ● Take care not to spill any gaso- line on the engine or exhaust system when refueli[...]

SAFETY INFORMATION 1-5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 4 23[...]

SAFETY INFORMATION 1-6 1 WARNING 8 8 This unit contains high pressure nitrogen gas. Mishandling can cause explosion. Read owner's manual for instructions. Do not incinerate, puncture or open. 4AA-22259-80 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER ’ S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protecti[...]

2-1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 12 5 7 6 8 3 4 1. Headlight (page 6-35) 2. Fuel cock (page 3-7) 3. Air fi lter element (page 6-15) 4. Helmet holder (page 3-9) 5. Owner ’ s tool kit (page 6-1) 6. Shock absorber assemb ly spring preload adjusting nut (page 3-9) 7. Shock absorber assemb ly rebound damping force adjusting dial ([...]

DESCRIPTION 2-2 2 3 4 5 6 7 8 9 EAU10420 Right view 5 6 1 2 3 4 1. Batter y (page 6-33) 2. Fuse (page 6-34) 3. Engine oil fi lter element (page 6-12) 4. Engine oil lev el check window (page 6-12) 5. Brake pedal (page 3-5) 6. Spark arrester (page 6-16)[...]

DESCRIPTION 2-3 1 2 3 4 5 6 7 8 9 EAU10430 Controls and instruments 12 45 6 7 8 9 3 1. Clutch lev er (page 3-4) 2. Left handlebar switches (page 3-3) 3. Star ter (choke) knob (page 3-8) 4. Speedometer unit (page 3-2) 5. Main switch/steering lock (page 3-1) 6. Right handlebar switches (page 3-3) 7. Brake le ver (page 3-4) 8. Throttle grip (page 6-18[...]

3-1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below. EAU10510 ON All electrical systems are supplied with power, and the headlight, meter light- ing, taillight and [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-2 1 2 3 4 5 6 7 8 9 EAU10980 Indicator lights EAU11020 Turn signal indicator light “” This indicator light flashes when the turn signal switch is pushed to the left or right. EAU11060 Neutral indicator light “” This indicator light comes on when the transmission is in the neutral position. EAU11080 High be[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-3 2 3 4 5 6 7 8 9 EAU12343 Handlebar switches Left Right EAU12400 Dimmer switch “ / ” Set this switch to “” for the high beam and to “” for the low beam. EAU12460 Turn signal switch “ / ” To signal a right-hand turn, push this switch to “” . To signal a left-hand turn, push this switch to “?[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-4 1 2 3 4 5 6 7 8 9 EAU12820 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle- bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equ[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-5 2 3 4 5 6 7 8 9 EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. EAU32280 Fuel tank cap To remove the fuel tank cap 1. Insert the key into the lock and turn it 1/3 turn counterclockwise. 2. Turn the fuel tank cap 1/3 turn counter[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-6 1 2 3 4 5 6 7 8 9 EAU13210 Fuel Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. W ARNING EWA10880 ● Do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands. ● Avoid spilling fuel on the hot en- gine. CAUT[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-7 2 3 4 5 6 7 8 9 EAU13560 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al- so. The fuel cock has three positions: OFF With the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not running. ON With the lever in this [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-8 1 2 3 4 5 6 7 8 9 EAU13600 Starter (choke) knob “” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction (a) to turn on the starter (choke). Move the knob in direction (b) to turn off the starter (choke). EAU13981 Seat To remove the se[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-9 2 3 4 5 6 7 8 9 EAU14290 Helmet holder To open the helmet holder, insert the key into the lock, and then turn the key as shown. To lock the helmet holder, turn the key to the original position, and then re- move it. W ARNING EWA10160 Never ride with a helmet attached to the helmet holder, since the helmet may hi[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-10 1 2 3 4 5 6 7 8 9 preload. 3. Tighten the locknut to the specified torque. CAUTION: ECA11240 Always tighten the locknut against the adjusting nut, and then tighten the locknut to the specified torque. Rebound damping force To increase the rebound damping force and thereby harden the rebound damp- ing, turn the [...]

INSTRUMENT AND CONTROL FUNCTIONS 3-11 2 3 4 5 6 7 8 9 handling the shock absorber. The manufacturer cannot be held re- sponsible for property damage or personal injury that may result from improper handling. ● Do not tamper with or attempt to open the gas cylinder. ● Do not subject the shock ab- sorber to an open flame or other high heat source[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-12 1 2 3 4 5 6 7 8 9 EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. ● It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not p[...]

INSTRUMENT AND CONTROL FUNCTIONS 3-13 2 3 4 5 6 7 8 9 With the engine turned off: 1. Mov e the sidestand down. 2. Make sure that the engine stop s witch is tur ned on. 3. T urn the key on. 4. Shift the transmission into the neutral position. 5. Push the star t s witch. Does the engine start? With the engine still running: 6. Mov e the sidestand up.[...]

4-1 1 2 3 4 5 6 7 8 9 PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner ’ s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious con[...]

PRE-OPERATION CHECKS 4-2 2 3 4 5 6 7 8 9 EAU15602 Pre-operation check list ITEM CHECKS P A GE Fuel ● Check fuel le vel in fuel tank. ● Refuel if necessary . ● Check fuel line f or leakage. 3-6 Engine oil ● Check oil le vel in engine. ● If necessary , add recommended oil to speci fi ed le vel. ● Check v ehicle for oil leakage. 6-12 Fron[...]

PRE-OPERATION CHECKS 4-3 1 2 3 4 5 6 7 8 9 Drive chain ● Check chain slac k. ● Adjust if necessary . ● Check chain condition. ● Lubricate if necessar y . 6-27, 6-29 Wheels and tires ● Check f or damage. ● Check tire condition and tread depth. ● Check air pressure . ● Correct if necessary . 6-18, 6-21 Brake and shift pedals ● Make [...]

5-1 2 3 4 5 6 7 8 9 OPERATION AND IMPORTANT RIDING POINTS EAU15950 W ARNING EWA10270 ● Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand. ● Never start the engine or oper- ate it in a closed area for any le[...]

OPERATION AND IMPORTANT RIDING POINTS 5-2 1 2 3 4 5 6 7 8 9 warm the engine up before starting off. Never accelerate hard when the engine is cold! 7. When the engine is warm, turn the starter (choke) off. NO TE: The engine is warm when it responds normally to the throttle with the starter (choke) turned off. To avoid the possi- bility of excessive [...]

OPERATION AND IMPORTANT RIDING POINTS 5-3 2 3 4 5 6 7 8 9 CAUTION: ECA10260 ● Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis- tances. The transmission is properly lubricated only when the engine is running. Inade- quate lubrication may damag[...]

OPERATION AND IMPORTANT RIDING POINTS 5-4 1 2 3 4 5 6 7 8 9 EAU16841 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1[...]

6-1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of mo- torcycle inspection, adjustment, and lubrication are explained on the follow- ing [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 1 2 3 4 5 6 7 8 9 W ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at- tempting any changes.[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 2 3 4 5 6 7 8 9 EAU17580 Periodic maintenance chart for the emission control system No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (6000 km) or 6 months 7000 mi (11000 km) or 12 months 10000 mi (16000 km) or 18 months 13000 mi (21000 km) or 24 months 16000 mi (26000 km) or 30[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 1 2 3 4 5 6 7 8 9 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 8* Evaporative emis- sion control system (For California onl y) ● Check control system f or dam- age. ● Replace if necessary . √√ No. ITEM ROUTINE INITIAL ODOMETER READIN[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 2 3 4 5 6 7 8 9 EAU32161 General maintenance and lubrication chart No. ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi (1000 km) or 1 month 4000 mi (6000 km) or 6 months 7000 mi (11000 km) or 12 months 10000 mi (16000 km) or 18 months 13000 mi (21000 km) or 24 months 16000 mi (26000 km) or 30 months 1* Air ?[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 1 2 3 4 5 6 7 8 9 9 Drive chain ● Check chain slac k/alignment and condition. ● Adjust and lubricate chain with a special O-ring chain lubricant thoroughly . Every 300 mi (500 km) and after washing the motorcycle or riding in the rain 10 * Steering bearings ● Check bearing assembly f or looseness. ●[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 2 3 4 5 6 7 8 9 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NO TE: From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months. 16 * Front f ork ● Check operation and f or oil leak[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 1 2 3 4 5 6 7 8 9 EAU17620 NO TE: ● The air filter needs more frequent service if you are riding in unusually wet or dusty areas. ● Hydraulic brake system ● When disassembling the master cylinder or caliper cylinder, always replace the brake fluid. Check the brake fluid level regularly and fill as req[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 2 3 4 5 6 7 8 9 EAU18721 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed. EAU18810 Cowling A To remove [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 1 2 3 4 5 6 7 8 9 To install the panel Place the panel in the original position, and then install the screw. EAU19602 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 2 3 4 5 6 7 8 9 necessary. To install the spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion. 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install th[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 1 2 3 4 5 6 7 8 9 into the atmosphere. ● Check each hose connection. ● Check each hose and canister for cracks or damage. Replace if damaged. ● Make sure the vent hose is not blocked. Clean it if necessary. EAU19812 Engine oil and oil filter element The engine oil level should be checked before each [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 2 3 4 5 6 7 8 9 3. Remove the engine guard by re- moving the bolt. 4. Remove the engine oil filler cap and drain bolt along with the O-ring, compression spring, and engine oil strainer, to drain the oil from the crankcase. CAUTION: ECA11000 When removing the engine oil drain bolt, the O-ring, compression s[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 1 2 3 4 5 6 7 8 9 8. Remove the oil filter element and O-rings. 9. Check the O-rings for damage and replace them if necessary. 10. Clean the oil filter element with sol- vent, and then install it. NO TE: Check the oil filter element for damage and replace it if necessary. 11. Install the oil filter element[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 2 3 4 5 6 7 8 9 addition, do not use oils labeled “ ENERGY CONSERVING II ” or higher. ● Make sure that no foreign mate- rial enters the crankcase. 14. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 1 2 3 4 5 6 7 8 9 6. Apply oil of the recommended type to the entire surface of the sponge material, and then squeeze the ex- cess oil out. NO TE: The sponge material should be wet but not dripping. 7. Install the sponge material onto the air filter element frame, and then insert the air filter element int[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 2 3 4 5 6 7 8 9 2. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark ar- rester portion of the tailpipe. 3. Insert the tailpipe into the muffler, and then install and tighten the screw. NO TE: Make sure to align the screw holes when inserting the tailpipe. EAU[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 1 2 3 4 5 6 7 8 9 EAU21380 Adjusting the throttle cable free play The throttle cable free play should mea- sure 3.0 – 5.0 mm (0.12 – 0.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it. EAU21400 Adjusting the valve clearance[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 2 3 4 5 6 7 8 9 W ARNING EWA11020 Because loading has an enormous impact on the handling, braking, performance and safety characteris- tics of your motorcycle, you should keep the following precautions in mind. ● NEVER OVERLOAD THE MO- TORCYCLE! Operation of an overloaded motorcycle may re- sult in tire [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 1 2 3 4 5 6 7 8 9 with the local regulations. Tire information This motorcycle is equipped with tube tires. W ARNING EWA10460 ● The front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the vehicle cannot be guaranteed. ● After extensive tests, only the[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 2 3 4 5 6 7 8 9 EAU21940 Spoke wheels To maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified wheels. ● The wheel rims should be checked for cracks, bends or warpage, and the spokes for looseness or dam- age before each ride. I[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 1 2 3 4 5 6 7 8 9 EAU22041 Adjusting the clutch lever free play The clutch lever free play should mea- sure 10.0 – 15.0 mm (0.39 – 0.59 in) as shown. Periodically check the clutch le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the clutch le- ver. 2. To increase the [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 2 3 4 5 6 7 8 9 EAU22092 Adjusting the brake lever free play The brake lever free play should mea- sure 2.0 – 5.0 mm (0.08 – 0.20 in) as shown. Periodically check the brake le- ver free play and, if necessary, adjust it as follows. 1. Loosen the locknut at the brake le- ver. 2. To increase the brake le[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 1 2 3 4 5 6 7 8 9 2. To raise the brake pedal, turn the adjusting bolt in direction (a). To lower the brake pedal, turn the ad- justing bolt in direction (b). 3. Tighten the locknut. W ARNING EWA11230 After adjusting the brake pedal posi- tion, the brake pedal free play must be adjusted. Brake pedal free p[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 2 3 4 5 6 7 8 9 EAU22270 Adjusting the rear brake light switch The rear brake light switch, which is ac- tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. Turn the adjusting nut while hold[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 1 2 3 4 5 6 7 8 9 brake shoes as a set. EAU32341 Checking the brake fluid level Front brake Insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 2 3 4 5 6 7 8 9 brake fluid level goes down sud- denly, have a Yamaha dealer check the cause. EAU22720 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the b[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 1 2 3 4 5 6 7 8 9 4. If the drive chain slack is incorrect, adjust it as follows. EAU22830 To adjust the drive chain slack 1. Loosen the brake pedal free play adjusting nut. 2. Loosen the axle nut. 3. To tighten the drive chain, turn the adjusting plate on each side of the swingarm in direction (a). To loo[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-29 2 3 4 5 6 7 8 9 EAU23021 Lubricating the drive chain The drive chain must be cleaned and lubricated at the intervals specified in the periodic maintenance and lubrica- tion chart, otherwise it will quickly wear out, especially when riding in dusty or wet areas. Service the drive chain as follows. CAUTION: [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-30 1 2 3 4 5 6 7 8 9 EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. EAU23131 Checking and lubricating th[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-31 2 3 4 5 6 7 8 9 EAU23200 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary. W ARNING EWA10730 If the sidestand does not move up and down smoothly, have a Yam[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-32 1 2 3 4 5 6 7 8 9 CAUTION: ECA10590 If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. EAU23280 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the in[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-33 2 3 4 5 6 7 8 9 EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. EAU[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-34 1 2 3 4 5 6 7 8 9 2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary. 3. Fully charge the battery before in- stallation. 4. After installation, make sure that the battery leads are properly con- nected to the battery terminals. CAUTION[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-35 2 3 4 5 6 7 8 9 EAU23811 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove cowling A. (See page 6-9.) 2. Remove the headlight unit by re- moving the bolts. 3. Disconnect the headlight coupler, and then remove [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-36 1 2 3 4 5 6 7 8 9 fected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al- cohol or thinner. 6. Install the bulb cover, and then connect the coupler. 7. Install the headlight unit by install- ing the bolts. 8. Install the cowling. 9. Have a Yamaha dealer[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-37 2 3 4 5 6 7 8 9 EAU24201 Replacing a turn signal light bulb 1. Remove the turn signal light lens by removing the screw. 2. Remove the defective bulb by pushing it in and turning it counter- clockwise. 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops. 4. Install [...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-38 1 2 3 4 5 6 7 8 9 frame in front of the rear wheel or under each side of the swingarm. EAU24360 Front wheel EAU24690 To remove the front wheel W ARNING EWA10820 ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcy- cle so that there is no danger of it falling over[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-39 2 3 4 5 6 7 8 9 wheel has been removed together with the brake disc, otherwise the brake pads will be forced shut. EAU25011 To install the front wheel 1. Install the speedometer gear unit into the wheel hub so that the pro- jections mesh with the slots. 2. Lift the wheel up between the fork legs. NO TE: Ma[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-40 1 2 3 4 5 6 7 8 9 EAU25080 Rear wheel EAU25470 To remove the rear wheel W ARNING EWA10820 ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcy- cle so that there is no danger of it falling over. 1. Remove the engine guard by re- moving the bolt. 2. Remove the brak[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-41 2 3 4 5 6 7 8 9 NO TE: Make sure that the drive chain adjust- ing plates are installed with the punched sides facing to the outside and that the slot in the brake shoe plate fits over the retainer on the swingarm. 2. Install the drive chain onto the rear sprocket, and then adjust the drive chain slack. (Se[...]

PERIODIC MAINTENANCE AND MINOR REPAIR 6-42 1 2 3 4 5 6 7 8 9 EAU25901 Troubleshooting chart W ARNING EWA10840 Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check[...]

7-1 2 3 4 5 6 7 8 9 MOTORCYCLE CARE AND STORAGE EAU26000 Care While the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go un- noticed on a car, however, it detracts from the overall appea[...]

MOTORCYCLE CARE AND STORAGE 7-2 1 2 3 4 5 6 7 8 9 any marks. If the windshield is scratched, use a quality plastic polishing compound after washing. After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn d[...]

MOTORCYCLE CARE AND STORAGE 7-3 2 3 4 5 6 7 8 9 ingly and make sure to wipe off any excess. ● Never apply oil or wax to any rubber and plastic parts, but treat them with a suitable care product. ● Avoid using abrasive polishing compounds as they will wear away the paint. NO TE: Consult a Yamaha dealer for advice on what products to use. EAU2615[...]

MOTORCYCLE CARE AND STORAGE 7-4 1 2 3 4 5 6 7 8 9 from the spark plug, and then install the spark plug and the spark plug cap. W ARNING EWA10950 To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as w[...]

8-1 2 3 4 5 6 7 8 9 SPECIFICATIONS EAU26337 Dimensions: Overall length: 2100 mm (82.7 in) Overall width: 805 mm (31.7 in) Overall height: 1160 mm (45.7 in) Seat height: 810 mm (31.9 in) Wheelbase: 1350 mm (53.1 in) Ground clearance: 285 mm (11.22 in) Minimum turning radius: 1900 mm (74.8 in) Weight: With oil and fuel: 121.0 kg (267 lb) Engine: Engi[...]

SPECIFICATIONS 8-2 1 2 3 4 5 6 7 8 9 4th: 27/24 (1.125) 5th: 25/27 (0.925) 6th: 23/29 (0.793) Chassis: Frame type: Diamond Caster angle: 26.50 ° Trail: 102.0 mm (4.02 in) Front tire: Type: With tube Size: 2.75-21 45P Manufacturer/model: BRIDGESTONE/TW27 Manufacturer/model: CHENG SHIN/C-6006 Rear tire: Type: With tube Size: 120/80-18M/C 62P Manufac[...]

SPECIFICATIONS 8-3 2 3 4 5 6 7 8 9 Headlight: Bulb type: Halogen bulb Bulb voltage, wattage x quantity: Headlight: 12 V, 60 W/55.0 W × 1 Tail/brake light: 12 V, 8.0/27.0 W × 1 Front turn signal/position light: 12 V, 27 W/8.0 W × 2 Rear turn signal light: 12 V, 27.0 W × 2 Meter lighting: 12 V, 3.4 W × 1 Neutral indicator light: 12 V, 3.4 W × 1[...]

9-1 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: VEHICLE[...]

CONSUMER INFORMATION 9-2 2 3 4 5 6 7 8 9 EAU26480 Model label The model label is affixed to the frame under the seat. (See page 3-8.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 1. Model label 1[...]

CONSUMER INFORMATION 9-3 1 2 3 4 5 6 7 8 9 EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives simi[...]

CONSUMER INFORMATION 9-4 2 3 4 5 6 7 8 9 EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorp[...]

CONSUMER INFORMATION 9-5 1 2 3 4 5 6 7 8 9 EAU26611 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.[...]

CONSUMER INFORMATION 9-6 2 3 4 5 6 7 8 9 25000 mi (41000 km) or 48 months 28000 mi (46000 km) or 54 months 31000 mi (51000 km) or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks[...]

CONSUMER INFORMATION 9-7 1 2 3 4 5 6 7 8 9 EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY[...]

CONSUMER INFORMATION 9-8 2 3 4 5 6 7 8 9[...]

CONSUMER INFORMATION 9-9 1 2 3 4 5 6 7 8 9 EAU26750 YAMAHA EXTENDED SERVICE (Y.E.S.) K eep your Y amaha protected ev en after your warranty expires with gen uine Y amaha Extended Ser vice (Y .E.S.). Y .E.S. is designed and administered by Y amaha Motor Corporation to provide maximum owner satisf action. Y ou get uninterrupted factory-backed co vera[...]

CONSUMER INFORMATION 9-10 2 3 4 5 6 7 8 9 We urge y ou to act now . Y ou ’ ll get the excellent benefits of TRIP cov erage r ight a wa y , and y ou ’ ll rest easy knowing you ’ ll hav e strong factory-backed protection e ven after y our Y amaha Limited W arranty e xpires. A special note: If visiting your dealer isn ’ t con venient, contact [...]

INDEX A Accessories and replacement parts ........ 6-21 Air filter element, cleaning....................... 6-15 B Battery..................................................... 6-33 Brake and clutch levers, checking and lubricating ............................................. 6-30 Brake and shift pedals, checking and lubricating ...................[...]

INDEX Turn signal indicator light ........................... 3-2 Turn signal light bulb, replacing ............... 6-37 Turn signal switch ...................................... 3-3 V Valve clearance, adjusting ....................... 6-18 Vehicle identification number ..................... 9-1 W Warranty, extended ................................[...]

OWNER’S MANUAL 5RK-28199-13 XT225TC PRINTED IN JAPAN 2002·5–0.6 × 1(E) ! PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAP AN 2004.5–0.1 × 1 ! (E) LIT -1 1626-18-25 XT225T 5RK-9-13_hyoushi 4/9/04 2:49 PM Page 1[...]