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A good user manual
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First and foremost, an user manual of Yamaha YJ125T should contain:
- informations concerning technical data of Yamaha YJ125T
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Table of contents for the manual
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Page 1
1 2 3 4 5 6 7 8 9 5YR-F8199-11 LIT-11626-18-39 YJ125T OWNER’S MANUAL 5YR-F8199-11cv.pmd 2004/06/11, 14:14 3[...]
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Page 2
1 2 3 4 5 6 7 8 9 EAU10041 5YR-F8199-11ch0.pmd 2004/06/11, 14:11 1[...]
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Page 3
1 2 3 4 5 6 7 8 9 EAU10050 INTRODUCTION EAU10090 Congratulations on y our purchase of the Y amaha VINO125. This model is the result of Y amaha’ s v ast e xperience in the production of fine spor ting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that hav e made Y amaha a leader in these [...]
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Page 4
1 2 3 4 5 6 7 8 9 EAU10120 IMPOR T ANT MANU AL INFORMA TION EAU34110 P ar ticularly impor tant inf ormation is distinguished in this manual by the f ollowing notations: The Safety Aler t Symbol means A TTENTION! BECOME ALERT! Y OUR SAFETY IS INV OL VED! Failure to f ollow W ARNING instructions could result in se vere injur y or death to the scooter[...]
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Page 5
1 2 3 4 5 6 7 8 9 EAU10192 IMPORT ANT MANU AL INFORMA TION VINO125 O WNER’S MANU AL ©2004 by Y amaha Motor T aiwan Co., Ltd. 1st edition, June2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor T aiwan Co., Ltd. is expressly prohibited. Printed in T aiwan. P/N LIT -11626-18-39 AFFIX DEALER[...]
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Page 6
1 2 3 4 5 6 7 8 9 EAU10210 T ABLE OF CONTENTS SAFETY INFORMA TION ....... 1-1 Fur ther saf e-r iding points ..... 1-5 Location of impor tant labels .. 1-6 DESCRIPTION .. .. .. .. ............... 2 -1 Left view ............................... 2-1 Right view ............................. 2-2 Controls and instruments ..... 2-3 INSTRUMENT AND CONTROL F[...]
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Page 7
1 2 3 4 5 6 7 8 9 T ABLE OF CONTENTS Tires ................................... 6-19 Cast wheels ......... ............ .. 6-21 Adjusting the brake lever free play .................................. 6-21 Adjusting the rear brake lever free play ........................... 6-21 Battery ................................ 6-22 Replacing the fuse ........[...]
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Page 8
1-1 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION EAU10260 SCOO TERS ARE SINGLE TRA CK VE- HICLES. THEIR SAFE USE AND OP- ERA TION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECH- NIQUES AS WELL AS THE EXPER- TISE OF THE OPERA T OR. EVER Y OP- ERA TOR SHOULD KNO W THE FOL- LOWING REQUIREMENTS BEFORE RIDING THIS SCOO TER. HE OR SHE SHOULD: 8 OBT [...]
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Page 9
1-2 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION 9 Always signal before turning or changing lanes. Make sure that other motorists can see you. 8 The posture of the operator and passenger is impor tant for proper control. 9 The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of [...]
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Page 10
1-3 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION Loading The total weight of the operator , passen- ger , accessories and cargo must not ex - ceed the maximum load limit of 144 kg (317 lb). When loading within this weight limit, keep the following in mind: 8 Cargo and accessory weight should be kept as low and close to the scooter as possible. M[...]
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Page 11
1-4 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION tric failure could result, which could cause a dangerous loss of lights or engine power . Gasoline and exhaust gas 8 GASOLINE IS HIGHL Y FLAM- MABLE: 9 Always turn the engine off when refueling. 9 T ake care not to spill an y gasoline on the engine or exhaust system when refueling. 9 Never refuel [...]
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Page 12
1-5 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION EAU10350 Further safe-riding points ZAUM00** T urn left ZAUM00** T urn r ight 8 Make sure to signal clearly when making turns. 8 Braking can be extremely difficult on a wet road. Av oid hard braking, because the scooter could slide. Apply the brakes slowly when stop- ping on a wet surface. 8 Slow [...]
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Page 13
1-6 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION EAU10381 Location of important labels Please read the follo wing impor tant labels carefully before operating this v ehicle. 1 2 3 4 5 6 5YR-F8199-11ch1.pmd 2004/06/11, 14:11 6[...]
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Page 14
1-7 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMA TION 1 2 3 4 5 6 5YR-F8199-11ch1.pmd 2004/06/11, 14:11 7[...]
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Page 15
2-1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 1. Front wheel (page 6-19) 2. Front turn signal light (page 3-2) 3. Luggage hook (page 3-8) 4. Helmet holder (page 3-6) 5. Storage compartment (page 3-7) 6. Rear turn signal light (page 3-2) 7. Rear wheel (page 6-19) 8. Rear brake lever free play adjusting nut (page 6-21) 9. Kickstarter (page 3-6[...]
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Page 16
2-2 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10420 Right view 12.T ail/brake light (page6-11) 13.Carrier (page3-8) 14.Fuel tank cap (page 3-4) 15.Seat (page 3-6) 16.Brake master cylinder (page 6-13) 17.Headlight (page 6-16) 18.Front brake caliper (page 6-12) 19.Spark plug (page 6-7) 20.Centerstand (page 6-15) 21.Muffler (page 3-5) 12 13 14 15 16 17 18 19 2[...]
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Page 17
2-3 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10430 Controls and instruments 22. Rear brake lever (page 3-4) 23. Left handlebar switches (page 3-2) 24. Speedometer unit (page 3-3) 25. Right handlebar switches (page 3-2) 26. Front brake lever (page 3-3) 27. Throttle grip (page 6-19) 28. Main switch / steering lock (page 3-1) 29. Fuel gauge (page 3-3) 22 23 2[...]
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Page 18
3-1 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock ZAUM00** The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below . 1 ZAUM00** 1. Push EAU10530 ON All electrical circuits are supplied with pow er, the taillight come[...]
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Page 19
3-2 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU10980 Indicator lights EAU11020 T urn signal indicator light “ 5 5 5 5 5 ” This indicator light flashes when the turn signal switch is pushed to the left or right. 0 1 2 10 MPH 20 30 40 50 60 70 80 0 20 40 60 80 100 120 ZAUM00** 1. High beam indicator light ” & ” 2. T ur n indica[...]
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Page 20
3-3 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU11620 Speedometer unit 0 1 10 MPH 20 30 40 50 60 70 80 0 20 40 60 80 100 120 ZAUM00** 1. Speedometer The speedometer unit is equipped with a speedometer and an odometer . The speedometer shows riding speed. The odometer shows the total distance trav- eled. EAU12150 Fuel gauge 1 ZAUM00** 1. F[...]
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Page 21
3-4 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU32430 Recommended fuel: REGULAR UNLEADED GASO- LINE ONL Y Fuel tank capacity: 4.5 L (1.18 US gal) (0.98 Imp.gal) Y our Y amaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher , or a research octane number of 91 or higher . If knoc[...]
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Page 22
3-5 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU13210 Fuel 1 ZAUM00** 1. Fuel tank filler tube Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown. EAU13440 Catalytic con ver ter This vehicle is equipped with a catalytic conv er ter in the muffler . EWA10860 w The exhaust syste[...]
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Page 23
3-6 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU13931 Seat OPEN ZAUM00** T o open the seat 1 . Place the scooter on the centerstand. 2. Inser t the ke y into the main switch, and then turn it counterclockwise. NO TE: Do not push inward when turning the key . 3. Fold the seat up. T o close the seat 1. Fold the seat down, and then push it d[...]
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Page 24
3-7 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU14510 Storage compartment 1 ZAUM00** 1. Storage compartment There is a storage compartment under the seat. (See page 3-6.) EWA10960 w 8 8 8 8 8 Do not exceed the load limit of 5 kg (11 lb) for the storage com- partment. 8 8 8 8 8 Do not exceed the maximum load of 144 kg (317 lb) for the ve- [...]
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Page 25
3-8 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU15110 Carrier 1 ZAUM00** 1. rear carrier EWA10170 w 8 8 8 8 8 Do not exceed the load limit of 3 kg (7 lb) for the carrier . 8 8 8 8 8 Do not exceed the maximum load of 144 kg (317 lb) for the ve- hicle. EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the side[...]
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Page 26
3-9 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU15371 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions. 8 It pre vents star ting when the sidestand is up, but neither brake is applied. 8 It pre v ents star ting when either brake i[...]
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Page 27
3-10 1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS NO TE: This check is most reliable if performed with a warmed- up engine. The sidestand switch may be defective. The scooter should not be ridden until checked by a Y amaha dealer . The brake switch may be defective. The scooter should not be ridden until checked by a Y amaha dealer . The side[...]
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Page 28
4-1 1 2 3 4 5 6 7 8 9 PRE-OPERA TION CHECKS EAU15591 The condition of a vehicle is the o wner’s responsibility . Vital components can star t to deteriorate quickly and une xpectedly , even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could hav e ser io[...]
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Page 29
4-2 1 2 3 4 5 6 7 8 9 PRE-OPERA TION CHECKS EAU15602 Pre-operation check list ITEM CHECKS PAGE Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. 3-2, 3-5 Engi ne oil • Check oil level in engine. • If necessary, add rec ommended oil to specified level. • Check vehicle for oil leakage. 6-24 Final [...]
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Page 30
4-3 1 2 3 4 5 6 7 8 9 PRE-OPERA TION CHECKS Chassis fasteners • Make sure that all nut s, bolts and screws are properly tightened. • Tighten if necessary. - Instruments, lights, signals and switches • Check operation. • Correct if necessary. 3-2 ~ 3-3 Engi ne stop s witch • Check operation. 3-2 Sidestand switch • Check operation of igni[...]
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Page 31
5-1 1 2 3 4 5 6 7 8 9 OPERA TION AND IMPOR T ANT RIDING POINTS EAU16590 Starting a cold engine ZAUM00** ECA10250 c C See page 5-3 for engine break-in in- structions prior to operating the ve- hicle for the first time. In order for the ignition circuit cut-off system to enable star ting, the sidestand must be up. EWA10290 w 8 8 8 8 8 Before starting[...]
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Page 32
5-2 1 2 3 4 5 6 7 8 9 OPERA TION AND IMPOR T ANT RIDING POINTS EAU16770 Starting off ZAUM00** NO TE: Before starting off, allo w the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the carrier with your right hand, push the scooter off the centerstand. 2. Sit astride the seat, and then ad- just the rear view[...]
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Page 33
5-3 1 2 3 4 5 6 7 8 9 OPERA TION AND IMPOR T ANT RIDING POINTS EAU16791 Braking 1 2 ZAUM00** 1. Rear 2. Front 1. Close the throttle completely . 2. Apply both front and rear brakes si- multaneously while gradually in- creasing the pressure. EWA10300 w 8 8 8 8 8 A void braking har d or suddenly (especially when leaning over to one side), otherwise t[...]
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Page 34
5-4 1 2 3 4 5 6 7 8 9 OPERA TION AND IMPOR T ANT RIDING POINTS EAU16990 0~500 km (0~300 mi) A void prolonged operation abo ve 1/3 throttle. 500~1000 km (300~600 mi) A void prolonged operation abo ve 1/2 throttle. ECA11500 c C After 1000 km (600 mi) of operation, the engine oil must be changed, and the oil filter element and the oil strainer cleaned[...]
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Page 35
6-1 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU17370 Owner’ s tool kit 1 ZAUM00** 1. Owner’ s tool kit EAU17222 PERIODIC MAINTENANCE AND MINOR REP AIR The owner’ s tool kit is located under the seat. (See page 3-6.) The service information included in this manual and the tools provided in the owner’ s tool kit are intended [...]
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Page 36
6-2 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU17560* Periodic maintenance chart for the emission control system * Since these items require special tools, data and technical skills , have a Y amaha dealer perf or m the ser vice . NO TE: F rom 10000 mi (16000 km) or 30 months, repeat the maintenance inter v als star ting from 2000 [...]
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Page 37
6-3 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU32121 General maintenance and lubrication chart NO. I TEM ROU TINE ODOMETER READING 600 mi (1,000 km) or 1 month 2,000 mi (4,000 km) or 6 months 4,000 mi (7,000 km) or 12 months 6,000 mi (10,000 km) or 18 months 8,000 mi (13,000 km) or 24 months 1 * V-belt case air filter elements • [...]
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Page 38
6-4 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR * Since these items require special tools, data and technical skills , have a Y amaha dealer perf or m the ser vice . NO TE: F rom 12000 mi (18000 km) or 36 months, repeat the maintenance intervals star ting from 4000 mi (7000 km) or 12 months. 11 * Sidestand switch • Check operation. ?[...]
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Page 39
6-5 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU17620 NO TE: 8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 8 Hydraulic brake system 9 When disassembling the master cylinder or caliper cylinder , alwa ys replace the brak e fluid. Check the brak e fluid level regularly and fill as requ[...]
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Page 40
6-6 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU19210 Panel A 1 2 ZAUM00** 1. Panel A 2. Screw (x2) T o remo v e the panel Remove the screws, and then take the panel off. T o install the panel Place the panel in the original position, and then install the screws. EAU19210 Panel B 1 2 ZAUM00** 1. Panel B 2. Screw (x2) T o remo v e th[...]
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Page 41
6-7 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAUT1170 Checking the spark plug 1 ZAUM00** 1. Spark plug cap The spark plug is an impor tant engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- n[...]
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Page 42
6-8 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR NO TE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4~1/2 turn past finger tight. How e ver , the spar k plug should be tightened to the specified torque as soon as possible. 4. Install the spark plug cap. 5. Install the pane[...]
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Page 43
6-9 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR 1 ZAUM00** 1. Compressed air ECA10480 c C 8 8 8 8 8 Make sure that the air filter ele- ment is properly seated in the air filter case. 8 8 8 8 8 The engine should never be op- erated without the air filter ele- ment installed, otherwise the piston(s) and/or cylinder(s) may become excessiv[...]
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Page 44
6-10 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR NO TE: The air filter element should be wet but not dripping. Recommended oil: Engine oil 6. Inser t the element into the air filter case. 7. Install the filter element holder by installing the screw . 8. Install the crankcase cover by in- stalling the screws. 9. Install the kic kstar te[...]
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Page 45
6-11 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU24201 Replacing a turn signal light bulb 1 2 ZAUM00** 1. Front light lens 2. Bulb 2 1 ZAUM00** 1. Rear light lens 2. Bulb EAU24131 Replacing the tail/brake light bulb 1 2 ZAUM00** 1. Light lens 2. Bulb 1. Remove the tail/brake light lens by removing the screws. 2. Remove the defective[...]
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Page 46
6-12 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU22410 Front brake pads 2 1 3 ZAUM00** 1. Wear indicator 2. Brake disk 3. Brake pads Each front brake pad is provided with a wear indicator , which allows you to check the brake pad wear without hav- ing to disassemble the br ake. T o chec k the brak e pad wear , check the position of [...]
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Page 47
6-13 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU32341 Checking the brake fluid level LOWER MIN 1 ZAUM00** 1. Minimum level mark Insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if nec[...]
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Page 48
6-14 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU23090 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubri- cated if necessar y . If a cable is dam- aged or does not mov e smoothly , ha ve a Y amaha d[...]
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Page 49
6-15 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU23210 Checking and lubricating the centerstand and sidestand ZAUM00** The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-to- metal contact surfaces should be lubri- cated if necessar y . EWA10740 w If the centerstand or sidestan[...]
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Page 50
6-16 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU23280 Checking the steering ZAUM00** Worn or loose steering bearings may cause danger . Therefore, the oper ation of the steering must be checked as fol- lows at the intervals specified in the periodic maintenance and lubrication char t. 1. Place a stand under the engine to raise the [...]
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Page 51
6-17 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU20060 Final transmission oil The final transmission case must be checked for oil leakage before each ride. If any leakage is f ound, hav e a Y amaha dealer check and repair the scooter . In addition, the final transmission oil must be changed as follows at the intervals specified in t[...]
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Page 52
6-18 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR 1 ZAUM00** 1. Final transmission gear oil drain bolt 4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case. 5 . Install the final transmission oil drain bolt, and then tighten it to the specified torque. Tightening torque: Final transmission oil dr[...]
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Page 53
6-19 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU21250 Adjusting the carburetor The carburetor is an important par t of the engine and its emission control sys- tem, which requires very sophisticated adjustment. Therefore, carburetor adjust- ments should be left to Y amaha dealer , who has the necessary professional knowledge and ex[...]
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Page 54
6-20 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR items close to the center of the mo- torcycle, and distribute the weight evenly from side to side. Properly adjust the suspension for your load, and check the condition and pressure of your tires. NEVER OVERLO AD Y OUR VEHICLE. Make sure that the total weight of the cargo, rider , pas- s[...]
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Page 55
6-21 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU21960 Cast wheels T o maximize the perf or mance, durabil- ity , and safe operation of y our motor- cycle, note the following points regard- ing the specified wheels. 8 The wheel rims should be checked for cracks, bends or warpage be- fore each ride. If any damage is f ound, hav e a Y[...]
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Page 56
6-22 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR The brake lever free play should mea- sure 10~20 mm (0.4~0.8 in) as shown. P eriodically check the brak e lev er free pla y and, if necessar y , adjust it as f ol- lows. T o increase the brake le ver free pla y , turn the adjusting nut at the brake shoe plate in direction (a). T o decrea[...]
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Page 57
6-23 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR The battery is located under the footboard. Remove panel B to access the batter y . (See page 6-6.) T o charge the battery Hav e a Y amaha dealer charge the bat- tery as soon as possible if it seems to hav e discharged. K eep in mind that the battery tends to discharge more quickly if th[...]
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Page 58
6-24 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR ECA10640 c C Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. 3. T urn the key to “ON” and tur n on the electrical circuits to check if the devices operate. 4. If the fuse immediately blow[...]
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Page 59
6-25 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR T o change the engine oil and clean the oil strainer 1 ZAUM00** 1. Oil filler cap 1. Star t the engine, wa r m it up f or sev- eral minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil. 3. Remove panel A. (See page 6-6.) 4. Remove the engine oil fil[...]
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Page 60
6-26 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR NO TE: Make sure that the O-ring is properly seated. 8. Add the specified amount of the recommended engine oil, and then install and tighten the engine oil filler cap. Recommended engine oil: See page 8-1. Oil change quantity: 1.0 L (1.09 US qt) (0.92 Imp.qt) ECA11670 c C 8 8 8 8 8 Do no[...]
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Page 61
6-27 1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REP AIR EAU25901 T roubleshooting chart EWA10840 w Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel. There is no fuel. Check the compression. Supply fuel. The engine does not start. Check the [...]
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Page 62
7-1 1 2 3 4 5 6 7 8 9 SCOO TER CARE AND ST ORA GE EAU26090 Care While the open design of a scooter re- veals the attractiveness of the technol- ogy , it also makes it more vulnerab le. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car , howe ver , it detracts from the ov er- all [...]
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Page 63
7-2 1 2 3 4 5 6 7 8 9 SCOO TER CARE AND ST ORA GE then rinse thoroughly with clean water . Use a toothbrush or bottlebrush for hard- to-reach areas. Stubbor n dirt and insects will come off more easily if the area is covered with a wet cloth for a few min- utes before cleaning. After riding in the rain, near the sea or on salt-sprayed roads Since s[...]
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Page 64
7-3 1 2 3 4 5 6 7 8 9 SCOO TER CARE AND ST ORA GE NO TE: Consult a Y amaha dealer for advice on what products to use. EAU26300 Storage Short-term Always store your scooter in a cool, dry place and, if necessar y , protect it against dust with a porous cov er . ECA10820 c C 8 8 8 8 8 Storing the scooter in a poorly ventilated room or covering it wit[...]
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Page 65
7-4 1 2 3 4 5 6 7 8 9 SCOO TER CARE AND ST ORA GE EWA10950 w T o prevent dama ge or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over . 5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 6. Chec k and, if necessar y , correct the [...]
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8-1 1 2 3 4 5 6 7 8 9 SPECIFICA TIONS Dimensions: Overall length: 1,755 mm (69.1 in) Overall width: 699 mm (27.5 in) Overall height: 1,063 mm (41.8 in) Seat height: 759 mm (29.8 in) Wheel base: 1,230 mm (48.4 in) Ground clearance: 95 mm (3.8 in) Minimum turning radius: 1,800 mm (72 in) Weight: with oil and full fuel tank: 109 kg (240 lb) Engine: En[...]
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8-2 1 2 3 4 5 6 7 8 9 SPECIFICA TIONS Front tire T ype T ubeless Size 3.50-10 51J Manufacturer Cheng shin Rear tire T ype T ubeless Size 3.50-10 51J Manufacturer Cheng shin Maximum load* 144 kg (317 lb) Tire air pressure(Cold tire) Up to 90 kg (198 lb) load* Front 150 kPa(1.50 kg / cm 2 , 22 psi) Rear 200 kPa(2.00 kg / cm 2 , 29 psi) 90 kg load ~ m[...]
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9-1 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION EAU26351 Identification numbers Record the ke y identification number , vehicle identification number and model label information in the spaces provided below for assistance when ordering spare par ts from a Y amaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICA TION NUMBER: VEHICLE[...]
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9-2 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION EAU26460 Model label 1 ZAUM00** 1. Model label The model label is affixed to the loca- tion shown. Record the information on this label in the space provided. This information will be needed when order- ing spare par ts from a Y amaha dealer . 5YR-F8199-11ch9.pmd 2004/06/11, 14:13 2[...]
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9-3 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immedi- ately inform the National Highwa y T raffic Saf ety Administration (NHTSA) in addition to notifying Y amaha Motor Cor poration, U .S.A. If NHTSA rece[...]
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9-4 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION EAU26560 Motorcycle noise regulation T AMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Feder al law prohibits the f ollowing acts or the causing thereof: (1) The removal or rendering inoperativ e by an y person other than for purposes of maintenance, repair , or replacement of any device or element of desi[...]
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9-5 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION EAU26661 Y AMAHA MO T OR CORPORA TION, U .S.A. STREET AND ENDURO MO TORCYCLE LIMITED W ARRANTY 5YR-F8199-11ch9.pmd 2004/06/11, 14:13 5[...]
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9-6 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION 5YR-F8199-11ch9.pmd 2004/06/11, 14:13 6[...]
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9-7 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION EAU26750 Y AMAHA EXTENDED SER VICE (Y .E.S.) 5YR-F8199-11ch9.pmd 2004/06/11, 14:13 7[...]
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9-8 1 2 3 4 5 6 7 8 9 CONSUMER INFORMA TION 5YR-F8199-11ch9.pmd 2004/06/11, 14:13 8[...]
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1 2 3 4 5 6 7 8 9 PRINTED IN TAIWAN 2004.06-0.8 1 ! (E) YAMAHA MOTOR TAIWAN CO., LTD 5YR-F8199-11cv.pmd 2004/06/11, 14:14 2[...]