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Yamaha YZ125T1 manual

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Table of contents for the manual

  • Page 1

    1D1C3-100E1 2D1C3-100E1 () YZ125T1 (1C31) CANADA,U.S.A.,S OUTH AFRICA YZ125 (1C32) EUROPE YZ125 (1C33) JAPAN YZ125T1 (1C34) OCEANIA[...]

  • Page 2

    A 3 YZ125T1/YZ125 PA R T S C ATA L O G U E ©2004 by Y amaha Motor Co . , Ltd. 1st edition, J une 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co ., Ltd. is e xpressly prohibited. Printed in J apan.[...]

  • Page 3

    A 4[...]

  • Page 4

    A 5 FOREWORD This Parts Catalogue is related to the parts for the model (s) on the cover page. When you are ordering replacement parts, ple ase refer to th is Parts Catalogue and quo te both part numbers and part names correctly. 1. Modifications or additions which have been made after the issue of th e Parts Catalogue will be announced in the Part[...]

  • Page 5

    A 6 FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark show s Model colour.) Abbre viation Colour Name Colour Code DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583[...]

  • Page 6

    A 7 MODEL LABEL (1) A label called “Model La bel” is affixed in the location as indicated in (3) belo w. When using this parts catalogue, please be sure to cross–reference the “model co de – production code No.” in the catalogue wi th the “model code – production code No.” indi- cated on the Model Label affi xed onto the product c[...]

  • Page 7

    CONTENTS ENGINE CYLINDER HEAD ............ ................. .............. ................. ..... B2 GOVERNOR ............ .............. .............. ................ .............. ... B4 CRANKSHAFT & PISTON ................ ................. .............. ..... B5 WATER PUMP .............. .............. .............. .................[...]

  • Page 8

    B 2 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1111 1–00 HEAD , CYLINDER 1 1 1 1 1 2 90116–08 394 BOL T , STUD 5 5 5 5 3 90176–08 026 NUT , CROWN 5 5 5 5 4 90201–08 0L8 W ASHER, PLA TE 5 5 5 5 5 93210–63 442 O-RING 1 1 1 1 6 93210–90 785 O-RING 1 1 1 1 7 1C3–1131 1–00 CYLINDER 1 1 1 1 [...]

  • Page 9

    B 3 FIG. 1 CYLINDER HEAD REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 27 90508–16 134 SPRING, T ORSION 2 2 2 2 28 90387–08 785 C O L L A R 2222 29 1C3–1199 2–00 HOUSING 2 1 1 1 1 30 1C3–1199 3–00 GASKET 1 1 1 1 31 97007–05 016 B O L T 33 33 32 92907–05 600 W ASHER, PLA TE 3 3 3 3 33 1C3–1199 5–00 SEAL, HOUSING 1[...]

  • Page 10

    B 4 FIG. 2 GOVERNOR REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 4JY–11915– 01 PLA TE, THR UST 1 1 1 1 1 2 98507–05 012 SCREW , P AN HEAD 1 1 1 1 3 1C3–1199 0–00 PUSH ROD ASSY 1 1 1 1 4 90387–085E1 C O L L A R 1111 5 90201–057H5 W ASHER, PLA TE 1 1 1 1 6 97007–05 012 B O L T 11 11 7 93104–08 040 OIL SEAL 1 1 1 1[...]

  • Page 11

    B 5 FIG. 3 CRANKSHAFT & PISTON REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1140 0–00 CRANKSHAFT ASSY 1 1 1 1 2 1C3–1141 0–00 .CRANKSHAFT 1 1 1 1 3 1C3–1142 0–00 .CRANKSHAFT 1 1 1 1 4 1C3–1165 1–00 .ROD , CONNECTING 1 1 1 1 5 3JD–11681– 10 .PIN, CRANK 1 1 1 1 1 6 90209–22 326 .W ASHER 2 2 2 2 7 93310[...]

  • Page 12

    B 6 FIG. 4 WATER PUMP REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1245 0–00 IMPELLER SHAFT ASSY 1 1 1 1 2 1C3–1245 3–01 G E A R 1111 3 93603–12 007 PIN, DOWEL 1 1 1 1 4 90201–08 512 W ASHER, PLA TE 2 2 2 2 5 90387–08 032 C O L L A R 1111 6 93440–07 182 CIRCLIP 1 1 1 1 7 93102–08 004 OIL SEAL 1 1 1 1 8 93102[...]

  • Page 13

    B 7 FIG. 5 RADIATOR & HOSE REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1240 A–00 RADIA TOR ASSY 1 1 1 1 2 1C3–1246 5–00 D AMPER, RADIA TOR 1 1 1 1 3 91A20–05 065 TUBE, FLEXIBLE VINY L 1 1 1 1 4 90467–09 006 C L I P 1111 5 1C3–1246 1–00 RADIA TOR ASSY 1 1 1 1 6 5HD–12462– 00 CAP , RADIA TOR 1 1 1 1 7 1[...]

  • Page 14

    B 8 FIG. 6 INTAKE REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1361 0–00 REED V AL VE ASSY 1 1 1 1 2 5UN–13613– 00 .REED , V AL VE 2 2 2 2 3 5MV–13616–00 .ST OPPER, REED V AL VE 2 2 2 2 4 98507–03 006 .SCREW , P AN HEAD 6 6 6 6 5 92907–03 100 .W ASHER, SPRING 6 6 6 6 6 1C3–1362 5–00 SP ACER, REED V AL VE 1[...]

  • Page 15

    B 9 FIG. 7 CARBURETOR REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1410 1–00 CARBURET OR ASSY 1 1 1 1C3–1410 1–10 CARBURET OR ASSY 1 1 1C3–1410 1–20 CARBURET OR ASSY 1 1 2 5HD–14261– 00 .HOLDER 1 1 1 1 3 4PE–14 194–00 .RING 1 1 1 1 4 3MA–14159–00 .CLIP 1 1 1 1 5 3JE–14171– 00 .PLUNGER, ST ARTER 1 1[...]

  • Page 16

    B 10 FIG. 7 CARBURETOR REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 20 284–14116– E7 .NEEDLE (6CHY5-82) 1 1 1 1 AP 284–1411 6–F3 .NEEDLE (6CHY6-78) 1 1 1 1 AP 284–1411 6–F4 .NEEDLE (6CHY6-79) 1 1 1 1 AP 284–1411 6–F5 .NEEDLE (6CHY6-80) 1 1 1 AP 284–1411 6–F6 .NEEDLE (6CHY6-81) 1 1 1 1 AP 284–1411 6–F7 .NEEDL[...]

  • Page 17

    B 11 FIG. 7 CARBURETOR REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 22 137–1414 3–88 .JET , MAIN (#440) 1 1 1 1 AP 137–1414 3–90 .JET , MAIN (#450) 1 1 1 1 AP 23 1C3–1411 2–40 .V AL VE, THROTTLE 1 (4.0) 1 1 1 1 STD 1C3–1411 2–42 .V AL VE, THROTTLE 1 (4.25) 1 1 1 1 AP 24 5ET–14 16A–00 .O-RING 1 1 1 1 25 5ET–141[...]

  • Page 18

    B 12 FIG. 8 EXHAUST REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1461 0–00 EXHAUST PIPE ASSY 1 1 1 1 1 2 5MV–14642–00 SEAL, EXHA UST 2 2 2 2 3 90506–20 012 SPRING, TENSION 2 2 2 2 4 565–1477 1–00 ST A Y , MUFFLER 1 1 1 1 1 5 95027–06 012 BOL T , FLANGE 1 1 1 1 6 1C3–1476 3–00 S P A C E R 1111 7 90201–06 [...]

  • Page 19

    B 13 FIG. 9 CRANKCASE REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1511 1–00 CRANKCASE 1 1 1 1 1 2 1C3–1512 1–00 CRANKCASE 2 1 1 1 1 3 353–1311 5–01 CONNECT OR, SUCTION PIPE 1 1 1 1 4 90445–08 605 H O S E 1111 5 99530–10 116 PIN, DOWEL 2 2 2 2 6 95027–10 016 BOL T , FLANGE 1 1 1 1 7 90430–10 188 GASKET 1 1[...]

  • Page 20

    B 14 FIG. 10 CRANKCASE COVER 1 REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1541 1–00 CO VER, CRANKCASE 1 1 1 1 1 2 1C3–1545 1–00 GASKET , CRANKCASE CO VER 1 1 1 1 1 3 98507–06 030 SCREW , P AN HEAD 4 4 4 4 4 92907–06 600 W ASHER, PLA TE 4 4 4 4 5 1C3–1542 1–00 CO VER, CRANKCASE 2 1 1 1 1 6 1C3–1746 6–00 G[...]

  • Page 21

    B 15 FIG. 11 STARTER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1565 1–00 GEAR, KICK IDLE 1 1 1 1 2 90201–17 5F6 W ASHER, PLA TE 1 1 1 1 3 99009–17 400 CIRCLIP 1 1 1 1 4 1C3–1566 0–00 KICK AXLE ASSY 1 1 1 1 5 1C3–1564 1–00 GEAR, KICK 1 1 1 1 6 90468–26 048 C L I P 1111 7 90508–26 450 SPRING, T ORSION 1 1[...]

  • Page 22

    C 2 FIG. 12 CLUTCH REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1611 1–00 GEAR, PRIMAR Y DRIVE 1 1 1 1 2 90387–172K2 C O L L A R 1111 3 90105–08 071 BOL T , FLANGE 1 1 1 1 4 1C3–1615 0–00 PRIMAR Y DRIVEN GEAR COMP . 1 1 1 1 5 5NY–1637 1–00 BOSS, CLUTCH 1 1 1 1 6 3XJ–16324– 01 PLA TE, CLUTCH 1 7 7 7 7 7 3XJ[...]

  • Page 23

    C 3 FIG. 13 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 93306–00 442 BEARING 1 1 1 1 2 4JT–15381– 01 PLA TE, BEARING CO VER 1 1 1 1 3 90149–06 326 SCREW 1 1 1 1 4 1C3–1741 1–10 AXLE, MAIN (13 T) 1 1 1 1 5 1C3–1716 1–10 GEAR, 6TH PINI ON (21T) 1 1 1 1 6 90201–22 555 W ASHER, PLA TE 1 1 1 1 7 93410?[...]

  • Page 24

    C 4 FIG. 13 TRANSMISSION REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 28 93102–28 012 OIL SEAL 1 1 1 1 29 90387–22 004 C O L L A R 1111 30 9383B–13218 SPROCKET , DRIVE (13T) 1 1 1 1 31 90215–20 003 W ASHER, LOCK 1 1 1 1 32 90179–18 001 N U T 1111[...]

  • Page 25

    C 5 FIG. 14 SHIFT CAM & FORK REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1854 1–00 CAM, SHIFT 1 1 1 1 2 93306–90 408 BEARING 1 1 1 1 3 90105–06 553 BOL T , FLANGE 2 2 2 2 4 1C3–1856 2–00 PLA TE, ST OPPER 2 2 2 2 2 5 1C3–1814 0–00 ST OPPER LEVER ASSY 1 1 1 1 6 90508–261B7 SPRING, T ORSION 1 1 1 1 7 90109[...]

  • Page 26

    C 6 FIG. 15 SHIFT SHAFT REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1818 5–00 SEGMENT 1 1 1 1 2 1C3–1810 1–00 SHIFT SHAFT ASSY 1 1 1 1 3 5LP–1812 2–01 LEVER, SHIFT 2 1 1 1 1 4 90508–29 020 SPRING, T ORSION 1 1 1 1 5 90560–12 280 S P A C E R 1111 6 90201–12 020 W ASHER, PLA TE 1 1 1 1 7 93104–12 003 OIL SE[...]

  • Page 27

    C 7 FIG. 16 F RAME REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2110 1–00 FRONT FRAME COMP . 1 1 1 1 2 1C3–2119 0–00 REAR FRAME COMP . 1 1 1 1 3 5GJ–2171 7–00 D A M P E R 1111 4 90105–08 057 BOL T , FLANGE 2 2 2 2 5 90105–08 120 BOL T , FLANGE 1 1 1 1 6 30X–2217 8–00 TENSIONER 1 1 1 1 7 4V4–2218 4–00 B[...]

  • Page 28

    C 8 FIG. 16 F RAME REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 28 5ET–2816 6–00 WRENCH, HEXA GON 1 1 1 1[...]

  • Page 29

    C 9 FIG. 17 FENDER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5HD–21511– 00 FENDER, FRONT 1 1 1 1 2 90387–06 090 C O L L A R 4444 3 90119–06 096 BOL T , WITH W ASHER 4 4 4 4 4 4ES–21 53E–01 EMBLEM, Y AMAHA 1 1 1 1 5 5XE–21 610–00 REAR FENDER COMP . 1 1 1 1 6 5XE–21 635–00 .NUT , REA R FENDER 2 2 2 2 7 90105?[...]

  • Page 30

    C 10 FIG. 18 SIDE COVER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5NY–2171 1–00 CO VER, SIDE 1 1 1 1 1 2 95827–06 016 BOL T , FLANGE 1 1 1 1 3 90119–08 238 BOL T , WITH W ASHER 1 1 1 1 4 5NY–2172 1–00 CO VER, SIDE 2 1 1 1 1 5 95827–06 016 BOL T , FLANGE 1 1 1 1 6 90119–08 238 BOL T , WITH W ASHER 1 1 1 1 7 5XE?[...]

  • Page 31

    C 11 FIG. 19 REAR ARM REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2211 0–00 REAR ARM COMP . 1 1 1 1 2 90151–04 001 SCREW , COUNTERSUNK 4 4 4 4 3 1C3–2235 5–00 PAT C H 2 2 2 2 4 93317–22 262 BEARING 4 4 4 4 5 93342–22 217 BEARING 2 2 2 2 6 93106–22 019 OIL SEAL (DC 22-28-8) 2 2 2 2 7 93109–28 043 OIL SEAL 2 [...]

  • Page 32

    C 12 FIG. 19 REAR ARM REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 28 93109–21 001 OIL SEAL 2 2 2 2 29 90387–14 005 C O L L A R 1111 30 1C3–2212 1–00 SHAFT 1 1 1 1 1 31 1C3–2212 2–00 SHAFT 2 2 2 2 2 32 90201–14 740 W ASHER, PLA TE 3 3 3 3 33 90185–14 007 NUT , SELF-LOCKING 3 3 3 3 34 1C3–2135 F–00 CO VER 1 1 1 1[...]

  • Page 33

    C 13 FIG. 20 REAR SUSPENSION REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2221 0–00 SHOCK ABSORBER ASSY , REAR 1 UR USA 1C3–2221 0–30 SHOCK ABSORBER ASS Y , REAR 1 UR FOR CAN 1C3–2221 0–40 SHOCK ABSORBER ASS Y , REAR 1 1 UR FOR ZAF 1C3–2221 0–10 SHOCK ABSORBER ASSY , REAR 1 1C3–2221 0–20 SHOCK ABSORBER ASS[...]

  • Page 34

    C 14 FIG. 20 REAR SUSPENSION REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 20 92907–10 200 W ASHER, PLAIN 1 1 1 1 21 5NY–2224 1–00 BOL T 1 1 1 1 1 22 90185–10 060 NUT , SELF-LOCKING 1 1 1 1[...]

  • Page 35

    C 15 FIG. 21 STEERING REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 93332–00 068 BEARING 1 1 1 1 2 4EW–23416–0 0 CO VER, BALL RA CE 2 1 1 1 1 3 90179–28 003 N U T 1111 4 90201–286K9 W ASHER, PLA TE 1 1 1 1 5 5XE–23 435–20 CRO WN, HANDLE 1 1 1 1 6 5T A–23357–00 N U T 1111 7 90201–24 7L2 W ASHER, PLA TE 1 1 1 1 8[...]

  • Page 36

    D 2 FIG. 22 FRONT FO RK REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2310 2–00 FRONT FORK ASSY (L.H) 1 1 1C3–2310 2–10 FRONT FORK ASSY (L.H) 1 1 2 1C3–2313 6–L0 .TUBE, OUTER 1 1 1 1 3 1C3–2312 0–L0 .INNER TUBE COMP .2 1 1 1 1 4 5XE–23 171–L0 .PISTO N, FRONT FORK 1 1 1 1 5 5XE–23 125–L0 .MET AL, SLIDE 1[...]

  • Page 37

    D 3 FIG. 22 FRONT FO RK REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 24 1C3–2310 3–00 FRONT FORK ASSY (R.H) 1 1 1C3–2310 3–10 FRONT FORK ASSY (R.H) 1 1 25 1C3–2313 6–L0 .TUBE, OUTER 1 1 1 1 26 1C3–2311 0–L0 .INNER TUBE COMP .1 1 1 1 1 27 5XE–23 171–L0 .PISTO N, FRONT FORK 1 1 1 1 28 5XE–23 125–L0 .MET AL, SL[...]

  • Page 38

    D 4 FIG. 22 FRONT FO RK REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 47 1C3–2334 0–L0 UNDER BRACKET COMP . 1 1 1 1 48 5NY–2334 6–L0 BOL T 1 8 8 8 8 49 93332–00 081 BEARING 1 1 1 1 50 5XE–23 389–00 GUIDE, CABLE 1 1 1 1 51 95027–06 020 BOL T , FLANGE 1 1 1 1 52 5XE–23 113–00 C O L L A R 1111 53 1C3–2314 J–00 P[...]

  • Page 39

    D 5 FIG. 23 FUEL TANK REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2411 0–00 FUEL T ANK COMP . 1 1 1 1 2 5NY–2461 0–00 CAP ASSY 1 1 1 1 3 90445–09 220 HOSE (L30) 1 1 1 1 4 3XJ–24380– 00 PIPE JOINT ASSY 1 1 1 1 5 90445–09 025 H O S E 1111 6 5XE–24 144–00 H O L D E R , D A M P E R 2222 7 90480–18 549 GROMM[...]

  • Page 40

    D 6 FIG. 23 FUEL TANK REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 28 1C3–2418 4–00 D AMPER, LOCA TING 4 1 1 1 1[...]

  • Page 41

    D 7 FIG. 24 SEAT REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5XE–24 770–00 SEMI-DOUBLE SEA T ASSY 1 1 1 1 2 5XE–24 70F–00 .SEA T COVER COMP . 1 1 1 1 3 5NY–2472 8–00 .BRACKET , SEA T 2 2 2 2 4 97307–06 012 .BOL T 4 4 4 4 5 92907–06 100 .W ASHER, SPRING 4 4 4 4[...]

  • Page 42

    D 8 FIG. 25 FRONT WHEEL REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5NY–2511 1–00 HUB, FRONT 1 1 1 1 2 93306–90 403 BEARING 2 2 2 2 3 5NY–2511 7–00 SP ACER, BEARING 1 1 1 1 4 93102–26 468 OIL SEAL 2 2 2 2 5 94416–21 003 RIM (1.60-21) 1 1 1 1 6 5NY–2510 4–00 SPOKE SET , FRONT 1 1 1 1 7 94108–21 12Y TIRE (80/10[...]

  • Page 43

    D 9 FIG. 26 FRONT BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2346 6–00 CLAMP 1 1 1 1 2 1C3–2346 7–00 CLAMP 1 1 1 1 3 95707–06 500 N U T , F L A N G E 2222 4 5MV–2581T–00 DISK BRAKE ASSY 1 1 1 1 5 90149–06 327 SCREW 6 6 6 6 6 1C3–2580 T–00 CALIPER ASSY (L EFT) 1 1 1 1 7 5UN–W005 7–00 .PI[...]

  • Page 44

    D 10 FIG. 27 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5ET–2531 1–00 HUB, REAR 1 1 1 1 2 5ET–2531 7–00 SP ACER, BEARING 1 1 1 1 3 93306–27 205 BEARING 1 1 1 1 4 93306–07 202 BEARING 1 1 1 1 5 93106–30 044 OIL SEAL 1 1 1 1 6 93106–30 045 OIL SEAL 1 1 1 1 7 99009–45 500 CIRCLIP 1 1 1 1 8 94418–19 6[...]

  • Page 45

    D 11 FIG. 27 REAR WHEEL REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 19 90480–08 608 GROMMET 1 1 1 1 20 5UN–25383– 00 COLLAR, WHEEL 2 2 2 2 21 5ET–2536 7–00 CO VER, HUB DUST 2 2 2 2 22 1C3–2538 8–00 PULLER, CHAIN 1 1 1 1 1 23 1C3–2538 9–00 PULLER, CHAIN 2 1 1 1 1 24 90101–08 777 B O L T 2222 25 90179–08 299 N [...]

  • Page 46

    D 12 FIG. 28 REAR BRAKE CALIPER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5NY–2582 W–00 DISK, REAR BRAKE 2 1 1 1 1 2 90109–065G4 B O L T 6666 3 1C3–2580 W–00 CALIPER ASSY , REAR 2 1 1 1 1 4 5UN–W005 7–50 .PIST ON ASSY , CALIPER 1 1 1 1 5 5UN–W004 7–50 ..CALIPE R SEAL KIT 1 1 1 1 6 5DH–25919– 50 .SUPPORT ,[...]

  • Page 47

    D 13 FIG. 29 STEERING HANDLE & CABLE REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2611 1–00 HANDLEBAR 1 1 1 1 2 4GY–26241–00 G R I P 1111 3 4XM–26240–00 GRIP ASSY 1 1 1 1 4 4GY–26242–00 .GRIP (RIGHT ) 1 1 1 1 5 4XM–26243–00 .TUBE, THRO TTLE GUIDE 1 1 1 1 6 4SS–26 281–00 CAP , GRIP UPP ER 1 1 1 1 7 [...]

  • Page 48

    D 14 FIG. 30 FRONT MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2587 2–00 HOSE, BRAKE 1 1 1 1 1 2 90201–10 118 W ASHER, PLA TE 4 4 4 4 3 90401–10 172 B O L T , U N I O N 2222 4 5XE–W258 7–00 MASTER CYLINDER SUB ASSY 1 1 1 1 5 5NY–W004 1–00 .CYLINDER KIT , MASTER 1 1 1 1 6 5NY–2586 8–00 .BOO[...]

  • Page 49

    D 15 FIG. 31 STAND & FOOTREST REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2720 0–00 PED AL, BRAKE 1 1 1 1 2 1C3–2721 7–00 B O L T 1111 3 93210–11 073 O-RING 2 2 2 2 4 91401–20 012 PIN, CO TTER 1 1 1 1 5 90506–16 500 SPRING, TENSION 1 1 1 1 6 90240–08 120 PIN, CLEVIS 1 1 1 1 7 90201–08 089 W ASHER, PLA T[...]

  • Page 50

    E 2 FIG. 32 REAR MASTER CYLINDER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2583 V–00 RR. MASTER CYLINDER ASSY . 1 1 1 1 2 5UN–W004 2–50 .CYLINDER KIT , MASTER 1 1 1 1 3 5UN–27218– 00 . N U T 1111 4 5UN–27222– 00 .JOINT 1 1 1 1 5 5UN–25852– 50 .CAP , RESERV OIR 1 1 1 1 6 5UN–2585B–00 .PLA TE, DIAPHRA[...]

  • Page 51

    E 3 FIG. 33 GENERATOR REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–8556 0–00 BASE ASSY 1 1 1 1 2 1C3–8555 0–00 RO T OR ASSY 1 1 1 1 3 90149–06 011 SCREW 3 3 3 3 4 90179–12 248 N U T 1111 5 90201–127E1 W ASHER, PLA TE 1 1 1 1[...]

  • Page 52

    E 4 FIG. 34 HANDLE SWITCH & LEVER REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–2612 4–00 PRO T ECT OR, HANDLEBAR 1 1 1 1 2 5XE–82 911–00 HOLDER, LEVER 1 1 1 1 1 3 5TG–8291 3–00 HOLDER, LEVER LO WER 1 1 1 1 1 4 5MV–83912–00 LEVER 1 1 1 1 1 5 90109–06 034 B O L T 1111 6 5LP–8412 6–10 NUT , LENS FITTING[...]

  • Page 53

    E 5 FIG. 35 ELECTRICAL 1 REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–8554 0–00 C . D . I . U N I T A S S Y 1111 2 1C3–8232 0–00 IGNITION COIL ASSY 1 1 1 1 3 90105–06 060 BOL T , FLANGE 2 2 2 2 4 1C3–8231 U–00 CORE, SIDE 1 1 1 1 5 1C3–8554 6–00 B A N D 1111 6 90465–13 275 CLAMP 3 3 3 3 7 1C3–8250 9–00 [...]

  • Page 54

    E 6 FIG. 36 ALTERNATE FOR CHASSIS REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 5UN–22212– 00 SPRING (K=42N/MM) 1 1 1 1 AP 5UN–22212– 10 SPRING (K=44N/MM) 1 1 1 1 AP 5UN–22212– 30 SPRING (K=48N/MM) 1 1 1 1 AP 5UN–22212– 40 SPRING (K=50N/MM) 1 1 1 1 AP 5UN–22212– 50 SPRING (K=52N/MM) 1 1 1 1 AP 5UN–22212– 60[...]

  • Page 55

    E 7 FIG. 37 OPTI ONAL PARTS 1 REF . NO . P ART NO . DESCRIPTION 1C31 1C32 1C33 1C34 REMARKS 1 1C3–1163 0–00 PIST ON ASSY (STD) 1 1 1 1 2 1C3–1163 1–00–B0 .PISTON (STD) 1 1 1 1 ORANGE 3 5NY–1161 1–00 .RING, PISTON 1 1 1 1 4 1C3–1163 3–00 .PIN, PISTON 1 1 1 1 5 93450–16 068 .CIRCLIP 2 2 2 2 6 1C3–1165 0–00 CONNECTING ROD ASSY [...]

  • Page 56

    M 1 NUMERICAL INDEX PA R T N O . GRID NO . 1C3–11111–00 B– 2 4JY–11166–00 B– 2 1C3–11311–00 B– 2 1C3–1131D–00 B– 2 4SS–1131M–01 B– 2 5HD–1131V–00 B– 2 1C3–1132D–00 B– 2 1C3–11351–00 B– 2 1C3–11354–00 B– 2 5UN–11395–00 B– 2 1C3–11400–00 B– 5 1C3–11410–00 B– 5 1C3–11420–00 B?[...]

  • Page 57

    M 2 NUMERICAL INDEX PA R T N O . GRID NO . 1C3–23141–40 E– 6 1C3–23141–50 E– 6 1C3–23141–60 E– 6 1C3–23141–70 E– 6 1C3–23141–80 E– 6 1C3–23141–L0 D– 2 1C3–23141–M0 D– 2 5XE–23144–L0 D– 2 1C3–23145–L0 D– 2 5XE–23146–L0 D– 2 1C3–23147–L0 D– 2 1C3–2314F–L0 D– 2 1C3–2314H–00 D?[...]

  • Page 58

    M 3 NUMERICAL INDEX PA R T N O . GRID NO . 90387–08027 C– 7 90387–08032 B– 6 90387–085E1 B– 4 90387–086N4 C– 7 90387–08785 B– 3 90387–107T9 B– 4 90387–14005 C– 1 2 90387–152F2 B– 4 90387–16010 C– 1 1 90387–172K2 C– 2 90387–18008 C– 1 1 90387–18009 C– 1 1 90387–22004 C– 4 90387–227H7 D– 1 3 904[...]