York AFFINITY 292443-XTG-D-0508 manual

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Table of contents for the manual

  • Page 1

    292443-XTG-D-0508 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE TECHNICAL GUIDE AFFINITY™ SERIES EXPORT ONLY SINGLE P ACKAGE GAS/ELEC TRIC AIR COOLED AIR CONDITIONERS 2.5 THROUGH 5 NOMINAL TON DNA030 THROUGH 060 8.6 - 9.2 EER ® FLEXIBLE LIGHT CO MMERCIAL UNIT GENERAL York ® Affinity™ Series packaged units are designed to [...]

  • Page 2

    292443-XTG-D-0508 2 Johnson Controls Unitary Products T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 STANDARD FEATURES/BENEFITS . . . . . . . . . . . . 3 FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 4 TYPICAL WIRING DI AGRAM NOTES . . . . . . . . . . 24 MECHANICAL SPECIFICATIONS . . . . . . . . . .[...]

  • Page 3

    292443-XTG-D-0508 Johnson Controls Unitary Products 3 DESCRIPTION These packaged cooling/heating ai r conditioners are designed for outdoor i nstallation. Only utility and duct con- nections are required at the point of installation . The gas-fired heaters have al umin ized steel tubu lar heat exchangers and spark to pilot ignition . They are avail[...]

  • Page 4

    292443-XTG-D-0508 4 Johnson Controls Unitary Products FAN SYSTEM - All models operate over a wide range of design conditions with a 3-spee d direct-drive fan motor. These units easily match all ty pes of applications and pro- vides greater o n site flexibili ty to match comfort requirement. SIMPLE CONTROL CIRCUIT - A low voltage p rinted circuit bo[...]

  • Page 5

    292443-XTG-D-0508 Johnson Controls Unitary Products 5 required if Thermostat 2E T07700224 a nd 2ET0470022 4 are used. MOTORIZED FRESH AIR DAMPER - Designed for duct mounted side supply/return and unit mounted down supply/ return applications. Damper capable of provid ing 0% through 50% of outdoor air (field supplied). Closes on power loss, includes[...]

  • Page 6

    292443-XTG-D-0508 6 Johnson Controls Unitary Products T A BLE 1: PHYSICAL DA T A MODEL DNA 030 036 042 048 060 EV APORA TOR BLOWER CENTRIFUGAL BLOWER (Dia. x W . in.) 10 x 8 1 1 x 10 1 1 x 10 12 x 1 1 12 x 1 1 F AN MOTOR HP (3 S peed) 1/2 3/4 3/4 1 1 EV APORA TOR COIL R O W S D E E P 22333 FINS PER INCH 13 15 13 13 13 F ACE AREA (Sq. Ft.) 3.5 3.5 3[...]

  • Page 7

    292443-XTG-D-0508 Johnson Controls Unitary Products 7 T A BLE 2: RA TINGS COOLI NG/GAS HEA TING MODEL DNA NET COOLING CAP ACITY 1 SOUND RA TING (dbels) 2 GAS HEA T CAP ACITY / EFFICIENCIES MBH EER 3 INPUT (MBH) OUTPUT (MBH) AFUE 4 (%) NUMBER OF BURNERS TEMP . RISE (°F) RANGE 030N03606 29 9 78 45 36 80.2 2 25 - 55 030N05606 29 9 78 70 56 80.2 3 30 [...]

  • Page 8

    292443-XTG-D-0508 8 Johnson Controls Unitary Products T A BLE 3: DNA030 COOLING CAP ACITIES - 2-1/2 TON TEMPERA TURE OF AIR ON CONDENSER COIL AIR ON EV APORA TOR COIL 750 CFM 875 CFM 1,000 CFM 1,125 CFM 1,250 CFM WB °F WB °F WB °F WB °F WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 85 °F NET CAP . MBH 28.1 26.4 24 .2 22.6 [...]

  • Page 9

    292443-XTG-D-0508 Johnson Controls Unitary Products 9 T A BLE 4: DNA036 COOLING CAP ACITIES - 3 TON TEMPERA TURE OF AIR ON CONDENSER COIL AIR ON EV APORA TOR COIL 900 CFM 1,050 CFM 1,200 CFM 1,350 CFM 1,500 CFM WB °F WB °F WB °F WB °F WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 85 °F NET CAP . MBH 36.7 34.6 31 .9 30.3 37[...]

  • Page 10

    292443-XTG-D-0508 10 Johnson Controls Unitary Products T A BLE 5: DNA042 COOLING CAP ACITIES - 3-1/2 TON TEMPERA TURE OF AIR ON CONDENSER COIL AIR ON EV APORA TOR COIL 1,050 CFM 1,225 CFM 1,400 CFM 1,575 CFM 1,750 CFM WB °F WB °F WB °F WB °F WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 85 °F NET CAP . MBH 44.5 40.8 37.6 3[...]

  • Page 11

    292443-XTG-D-0508 Johnson Controls Unitary Products 11 T A BLE 6: DNA048 COOLING CAP ACITIES - 4 TON TEMPERA TURE OF AIR ON CONDENSER COIL AIR ON EV APORA T OR COIL 1,200 CFM 1,400 CFM 1,600 CFM 1,800 CFM 2,000 CFM WB °F WB °F WB °F WB °F WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 85 °F NET CAP . MBH 48.5 45.0 41.0 41.6[...]

  • Page 12

    292443-XTG-D-0508 12 Johnson Controls Unitary Products T A BLE 7: DNA060 COOLING CAP ACITIES - 5 TON TEMPERA TURE OF AIR ON CONDENSER COIL AIR ON EV APORA TOR COIL 1,500 CFM 1,750 CFM 2,000 CFM 2,250 CFM 2,500 CFM WB °F WB °F WB °F WB °F WB °F 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 72 67 62 57 85 °F NET CAP . MBH 60.3 56.2 52.0 51.1 [...]

  • Page 13

    292443-XTG-D-0508 Johnson Controls Unitary Products 13 T A BLE 8: SIDE SUPPL Y AIR BLOWER PERFORMANCE 1 MODEL # DNA MTR SPD EXTERNAL ST AIC PRESSURE - IWG .10 .20 .30 .40 .50 .6 0 .70 .80 .90 1.00 1.10 CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S CFM WATT S 030 H I ---- 1 2 3 8 5 0 4 [...]

  • Page 14

    292443-XTG-D-0508 14 Johnson Controls Unitary Products FIGURE 3 - TYPICAL FIEL D CONTROL WIRING DIAGRAM T A BLE 10: ADDITIONAL ST A TIC PRESSURE R ESIST ANCE 2-1/2 - 3-1/2 T ON (DNA030 - 042) 1 DESCRIPTION RESIST ANCE, IWG CFM 500 600 700 800 900 1,000 1,100 1,200 1,300 1, 400 1,500 1,600 1,700 1,800 1, 900 2,000 WET EV APORA TOR COIL .01 .01 .01 .[...]

  • Page 15

    292443-XTG-D-0508 Johnson Controls Unitary Products 15 FIGURE 4 - TYPICAL FIEL D POWER WIRING DIAGRAM CONTACTOR FIELD-SUPPLIED DISCONNECT SINGLE PHASE POWER SUPPLY GROUND LUG REFER TO ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT CONT ACTOR GROUND LUG FIELD-SUPPLIED DISCONNECT THREE PHASE POWER SUPPLY REFER TO ELECTRICAL DATA TABLES TO SIZE THE DIS[...]

  • Page 16

    292443-XTG-D-0508 16 Johnson Controls Unitary Products FIGURE 5 - UNIT DIMENSIONS - FRONT 3-3/4 2-1/2 47-1/4 1-1/2 2-5/8 3-1/3 5-3/8 11 12-3/4 49-1/8 A 2-3/8 VENT AIR OUTLET HOOD BLOWER SERVICE ACCESS COMPARTMENT PANEL GAS SUPPLY 1-1/4" DIA. HOLE (1/2" NPTI CONNECTION) UNIT CONDENSATE CONNECTION 3/4" NPTI (TRAP RECOMMENDED) B HIGH VO[...]

  • Page 17

    292443-XTG-D-0508 Johnson Controls Unitary Products 17 FIGURE 6 - UNIT DIMENSI ONS - FRONT & BOTTOM FIGURE 7 - UNIT DIMENSIONS - BACK & BOTTOM 2 6 - 3 / 4 6 4 - 5 / 8 8 - 7 / 8 1 1 - 7 / 8 1 9 - 1 / 4 H I G H V O L T A G E C O N N . 1 - 3 / 3 2 " D I A . K N O C K O U T F R O N T C O N D E N S A T E D R A I N 3 / 4 " ' N P T [...]

  • Page 18

    292443-XTG-D-0508 18 Johnson Controls Unitary Products FIGURE 8 - TYPICAL SLAB ON GRO UND INST ALLA TION FIGURE 9 - TYPICAL ROOF CURB INST ALLA TION F I E L D S U P P L I E D D I S C O N N E C T S W I T C H L O C A T E D T O R E A R O F U N I T T O G A S S U P P L Y L I N E M A N U A L G A S S H U T - O F F V A L V E R E T U R N A I R D U C T SU PP[...]

  • Page 19

    292443-XTG-D-0508 Johnson Controls Unitary Products 19 FIGURE 10 - TYPICAL DUCT APPLI CA T IONS FIGURE 1 1 - UNIT CENTER OF GRA VITY R O O F C U R B I N S T A L L A T I O N R E A R D U C T R O O F C U R B I N S T A L L A T I O N B O T T O M D U C T S L A B O N G R O U N D I N S T A L L A T I O N T A BLE 15: UNIT WEIGHTS AND CENTER OF GRA VITY UNIT [...]

  • Page 20

    292443-XTG-D-0508 20 Johnson Controls Unitary Products FIGURE 12 - ROOF CURB DIMEN SIONS 1 FIGURE 13 - ROOF CURB CR OSS SECTION O P E N I N G F O R R E T U R N A I R D U C T O P E N I N G F O R S U P P L Y A I R D U C T 1 4 3 - 1 / 2 1 7 - 5 / 8 4 0 - 3 / 4 4 2 - 2 / 3 4 5 - 1 / 8 4 3 - 1 / 4 1 7 - 1 / 4 2 2 1 R E C O M M E N D E D D U C T S I Z E [...]

  • Page 21

    292443-XTG-D-0508 Johnson Controls Unitary Products 21 FIGURE 14 - TYPICAL WIRING DIAGRAM DNA 030 THRU 060 (208/230 -1-60 POWER SUPPL Y)[...]

  • Page 22

    292443-XTG-D-0508 22 Johnson Controls Unitary Products FIGURE 15 - TYPICAL WIRING DIAGRAM DNA 03 6, 042, 048, 060 (208/230- 3-60 POWER SUPPL Y)[...]

  • Page 23

    292443-XTG-D-0508 Johnson Controls Unitary Products 23 FIGURE 16 - TYPICAL WIRING DIAGRAM DNA 03 6, 042, 048, 060 (460-3-60 POWER SUPPL Y)[...]

  • Page 24

    292443-XTG-D-0508 24 Johnson Controls Unitary Products TYPICAL WIRING DIAGRAM NOTES (SEE FIGURE 14 THRU 16) 1. All field wiring to be accomplished followin g city , local and/or national codes in effect at time of installation of this unit. 2. Caution: Label all wires prior to disconnection when ser- vicing controls. Wiring errors can cause imprope[...]

  • Page 25

    292443-XTG-D-0508 Johnson Controls Unitary Products 25 to shipment. All unit wiring shall be both numbere d and color coded. All units shall be manufactured in a facility ce r- tified to ISO 9001 standards , and the co oling performance shall be rated in accordance with DOE and ARI test proce- dures. The heating performance shall be rated to DOE an[...]

  • Page 26

    292443-XTG-D-0508 26 Johnson Controls Unitary Products[...]

  • Page 27

    292443-XTG-D-0508 Johnson Controls Unitary Products 27[...]

  • Page 28

    Subject to change without notice. Print ed in U. S.A. 292443-XTG-D-0508 Copyright © 2008 by Johnson Controls, In c. All righ ts reserved. Supersedes: 292443-XTG-C-0108 Johnson Cont rols Unitary Pr oducts 5005 York Drive Norman, OK 73069[...]