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A good user manual
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First and foremost, an user manual of York DM 072 should contain:
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of York DM 072 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of York DM 072, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the York service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of York DM 072.
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After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
036-21502-003-A-11 05 FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE SINGLE P ACKAGE GAS/ELECTRIC UNITS AND SINGLE P ACKAGE AIR CONDITIONERS DM 036, 048, 060 & 072 3, 4, 5 & 6 NOMINAL T ONS 10.0 SEER (3, 4 & 5 T ONS), 9.0 EER (6 TONS) ® TECHNICAL GUIDE DESCRIPTION YORK Sunline 2000™ un its are convertible single p[...]
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Page 2
036-21502-003-A-11 05 2 Unitary Products Group T ABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . 12 FIELD-INSTALLED ACCESSORIE[...]
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Page 3
036-21502-003-A-1105 Unitary Products Group 3 PRODUCT NOMENCLA TURE 7RQ6XQOLQH0RGHO1XPEHU1RPHQFODWXUH ' 0 1 $ $ $$ 3URGXFW&DWHJRU ' $LU&RQG6LQJOH3DFNDJH 3URGXFW,GHQWLILHU 0 56WDQGDUG(II LFLHQF'&*'&( $LUIO[...]
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Page 4
036-21502-003-A-11 05 4 Unitary Products Group PRODUCT NOMENCLA TURE - Continued 3-6T Sunline Model Number No menclature S t andard Cabinet AA None AB Phase Monitor AC Coil Guard AD Dirty Filter Switch AE Phase Monitor & Coil Guard AF Phase Monitor & Dirty Filter Switch AG Coil Guard & Dirty Filter Switch AH Phase Monitor , Coil Guard, [...]
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Page 5
036-21502-003-A-1105 Unitary Products Group 5 JR Johnson UNT Controller , DFS, APS, T echnicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard JS Johnson UNT Controller , DFS, APS, SS Drain Pan JT Johnson UNT Controller , DFS, APS, SS Drain Pan, Phase Monitor , & Coil Guard JU Johnson UNT Controller , DFS, APS, SS Drain Pan, & T ec[...]
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Page 6
036-21502-003-A-11 05 6 Unitary Products Group TD T echnicoat Condenser Coil & Dirty Filter Swit ch TE T echnicoat Condenser Coil, Phase Monit or , & Coil Guard TF T echnicoat Condenser Coil, Phase Monit or , & Dirty Filter Switch TG T echnicoat Condenser Coil, Coil Guard, & Dirty Filter Switch TH T echnicoat Condenser Coil, Phase M[...]
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Page 7
036-21502-003-A-1105 Unitary Products Group 7 WF Intelli-Comfort w/Mod Link Controller , T echnicoat Cond. Coil, & Phase Monitor WG Intelli-Comfort w/Mod Link Controller, T echnicoat Cond. Coil, & Coil Guard WH Intelli-Comfort w/Mod Link Controller , T echnicoat Cond. Coil, Phase Monitor , & Coil Gua rd WJ Intelli-Comfort w/Mod Link Con[...]
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Page 8
036-21502-003-A-11 05 8 Unitary Products Group DX CPC Controller , DF S, APS, SS Drain Pan, Phase Monitor , Coil Guar d, & T echnicoat Evap and Cond Coils Hinged Filter Door & T oo l less Access Panels EA Johnson UNT Cont roller with Dirty Filter Switch & Air Proving Switch, Hinged Filter Door & T oolless Access Panels EB Johnson UN[...]
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Page 9
036-21502-003-A-1105 Unitary Products Group 9 PE Novar ETC-3 Controller, DFS, APS & T echnicoat Cond. Coil, Hinged Filter Door & T oolless Access Panels PF Novar ETC-3 Controller , DFS, APS, T echnicoa t Cond. Coil, & Phase Monitor , Hinged Filter Door & T oolless Access Panels PG Novar ETC-3 Controller , DFS, APS, T echnicoa t Cond[...]
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Page 10
036-21502-003-A-11 05 10 Unitary Products Group QG Simplicity Intelli-Comfort Controller , T echnicoat Cond. Coil, & Coil Guard, Hinged Filter Do or & T oolless Access Panels QH Simplicity Intelli-Comfort Controller , T echnicoat Cond. Coil, Phase Monitor , & Coil Guard, Hinged Filter Door & T oolless Acce ss QJ Simplicity Intelli-C[...]
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Page 11
036-21502-003-A-1105 Unitary Products Group 11 FEA TURES All models are available with a wide variety of factory- mounted options such as stainle ss steel heat exchangers, electric heaters, phase monitor , convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every applicatio n.[...]
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Page 12
036-21502-003-A-11 05 12 Unitary Products Group F ACTOR Y -INST ALLED OPTIONS • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- MIZERS - Includes a slide-in / plug-in damper a ssembly with fully modulating spring-return motor actuator capa- ble of introducing up to 100% outdoor air with nominal 1% leakage type dampers. The enthalpy system contains one se[...]
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Page 13
036-21502-003-A-1105 Unitary Products Group 13 switch, an Outside Air Humidity sensor , a Return Air Humidity sensor , an Inside IAQ senso r , and an Outside Air IAQ sensor . Construction mode operati on, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. T wo different modes of de mand ventilation are achieved thro[...]
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Page 14
036-21502-003-A-11 05 14 Unitary Products Group • ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly . Roof curbs are designed [...]
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Page 15
036-21502-003-A-1105 Unitary Products Group 15 T ABLE 1: S OUND POWER RA TING 1 UNIT SIZE CFM ESP BLOWER SOUND POWER (db 10 -12 Wat ts ) Octave Band Centerline Frequency (Hz) SWL dB(A) dB(A) @ 10Ft. 2 IWG SPEED KW 63 125 250 500 1,000 2,000 4,000 8,000 036 1,200 0.6 LOW 0.60 84 84 74 67 69 62 57 52 74 41 048 1,600 0.55 HIGH 0.80 85 85 75 68 70 63 5[...]
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Page 16
036-21502-003-A-11 05 16 Unitary Products Group T ABLE 5: DM036 COOLING CAP ACITIES (3 TON) CFM WB °F 86 8 3 80 77 74 71 68 86 8 3 80 77 74 71 68 72 45 3.1 35 30 26 21 17 - - 43 3.3 35 30 26 21 17 - - 67 43 3.0 43 38 34 29 25 20 16 41 3.3 41 38 34 29 25 21 16 62 39 3.0 39 39 39 34 30 25 21 36 3.3 36 36 36 32 27 23 18 57 40 2.9 40 40 40 35 31 26 22[...]
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Page 17
036-21502-003-A-1105 Unitary Products Group 17 T ABLE 6: DM048 COOLING CAP ACITIES (4 TON) CFM WB °F 86 8 3 80 77 74 71 68 86 8 3 80 77 74 71 68 72 60 4.1 44 39 33 28 23 - - 60 4.5 44 39 33 28 23 - - 67 55 4.1 53 48 42 37 32 26 21 52 4.5 52 47 42 36 31 25 20 62 51 4.0 51 51 51 45 40 34 29 48 4.4 48 48 48 42 37 32 26 57 49 3.9 49 49 49 44 39 33 28 [...]
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Page 18
036-21502-003-A-11 05 18 Unitary Products Group T ABLE 7: DM060 COOLING CAP ACITIES (5 TON) CFM WB °F 86 8 3 80 77 74 71 68 86 8 3 80 77 74 71 68 72 68 4.9 50 44 38 32 25 - - 65 5.6 50 43 37 31 24 - - 67 62 4.8 62 56 50 43 37 31 24 60 5.3 60 54 48 42 35 29 23 62 57 4.7 57 57 57 51 44 38 32 53 5.3 53 53 53 47 41 34 28 57 55 4.7 55 55 55 48 42 36 29[...]
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Page 19
036-21502-003-A-1105 Unitary Products Group 19 T ABLE 8: D M072 COOLING CAPACITIES (6 T ON) CFM WB °F 86 8 3 80 77 74 71 68 86 8 3 80 77 74 71 68 72 80 5.7 63 55 47 40 32 - - 77 6.3 63 55 47 40 32 - - 67 80 5.7 76 68 60 53 45 37 30 77 6.3 75 68 60 53 45 37 30 62 70 5.5 70 70 70 62 55 47 39 71 6.3 71 71 71 63 56 48 40 57 68 5.6 68 68 68 60 52 45 37[...]
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Page 20
036-21502-003-A-11 05 20 Unitary Products Group T ABLE 9: SUPPLY AIR BLOWER PERFORMANCE (3 TON BELT DRIVE) - SIDE DUCT APPLICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 1700 835 705 880 745 923 795 969 860 1013 970 ---- 1600 811 655 854 695 898 740 942 790 986 840 1029 900 - - 1500 782 610 827 650 871 685 917 730 960[...]
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Page 21
036-21502-003-A-1105 Unitary Products Group 21 T ABLE 10: SUP PLY AIR BLOWER PERFORMANCE (4 TON BELT DRIVE) - SIDE DUCT APP LICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2000 843 860 880 925 919 1005 956 1065 993 1145 1030 1195 1067 1235 1900 817 775 854 850 893 920 930 995 970 1065 1008 1125 1046 1170 1800 790 700 [...]
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Page 22
036-21502-003-A-11 05 22 Unitary Products Group T ABLE 1 1: SUPPLY AIR BLOWER P ERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT APPLIC ATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 2500 1059 1560 1077 1590 1095 1630 1114 1650 1134 1660 1158 1685 1181 1720 2400 1032 1405 1054 1470 1074 1525 1094 1560 1116 1595 1140 1620 1167 [...]
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Page 23
036-21502-003-A-1105 Unitary Products Group 23 T ABLE 12: SUP PLY AIR BLOWER PERFORMANCE (6 TON BELT DRIVE) - SIDE DUCT APP LICATION RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS RPM WATTS 3200 1150 2325 1182 2425 1212 2525 -------- 3000 1100 2010 1129 2090 1157 2150 1185 2225 1215 2290 1242 2360 - - 2800 1045 1700 1074 1780 1102 1850[...]
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Page 24
036-21502-003-A-11 05 24 Unitary Products Group T ABLE 13: SUP PLY AIR BLOWER PERFORMANCE (3 - 6 T ON DIRECT DRIVE) - SIDE DUCT APP LICATION CFM WATTS CFM WATTS CFM WATTS CFM WATTS CFM WATTS HI ---- 1699 825 1650 785 1570 755 MED 1684 800 1631 780 1582 750 1524 720 1410 690 LOW 1487 710 1464 690 1421 670 1367 650 1315 620 HI 1996 960 1933 936 1868 [...]
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Page 25
036-21502-003-A-1105 Unitary Products Group 25 T ABLE 15: ST A TIC RESIST ANCES 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3 000 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.30 7-15KW 0.04 0.05 0.06 0.07 0.08 0.10 0.12 0.14 0.16 0.19 0.22 20-30KW 0.06 0.07 0.08 0.09 0.11 0.13 0.15 0.17 0.20 0.23 0.26 0.06 0.07 0.08 0.09 0.10 0.11 0.12[...]
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Page 26
036-21502-003-A-11 05 26 Unitary Products Group T ABLE 17: ELECTRICAL DATA - DM036 & 048 DIRECT DRIVE WITHOUT POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 28.2 45 2CE04510506 4.0 19.2 29.5 45 2CE04510706 5.6 26.9 39.2 45 2CE04511006 8.0 38.5 53.6 60 2CE04511506 11.9 57.2 77.0 80 2CE04512006 15.9 76.4 101.1 110 NONE 0.0 0.0 28.2 45 2CE04510506 5.3 [...]
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Page 27
036-21502-003-A-1105 Unitary Products Group 27 T ABLE 18: ELECTRICAL DATA - DM060 & 072 DIRECT DRIVE WITHOUT POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 44.0 70 2CE04510506 4.0 19.2 44.0 70 2CE04510706 5.6 26.9 44.0 70 2CE04511006 8.0 38.5 56.3 70 2CE04511506 11.9 57.2 79.8 80 2CE04512006 15.9 76.4 103.8 110 2CE04513006 22.2 106.7 141.7 150 NONE [...]
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Page 28
036-21502-003-A-11 05 28 Unitary Products Group T ABLE 19: ELECTRICAL DATA - DM036 & 048 BELT DRIVE WITHOUT POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 31.4 45 2CE04510506 4.0 19.2 33.5 45 2CE04510706 5.6 26.9 43.2 45 2CE04511006 8.0 38.5 57.6 60 2CE04511506 11.9 57.2 81.0 90 2CE04512006 15.9 76.4 105.1 110 NONE 0.0 0.0 31.4 45 2CE04510506 5.3 22[...]
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Page 29
036-21502-003-A-1105 Unitary Products Group 29 T ABLE 20: ELECTRICAL DATA - DM060 & 072 BELT DRIVE WITHOUT POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 45.0 70 2CE04510506 4.0 19.2 45.0 70 2CE04510706 5.6 26.9 45.0 70 2CE04511006 8.0 38.5 57.6 70 2CE04511506 11.9 57.2 81.0 90 2CE04512006 15.9 76.4 105.1 110 2CE04513006 22.2 106.7 142.9 150 NONE 0.[...]
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Page 30
036-21502-003-A-11 05 30 Unitary Products Group T ABLE 21: ELECTRICAL DATA - DM036 & 048 DIRECT DRIVE WITH POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 38.2 50 2CE04510506 4.0 19.2 42.0 50 2CE04510706 5.6 26.9 51.7 60 2CE04511006 8.0 38.5 66.1 70 2CE04511506 11.9 57.2 89.5 90 2CE04512006 15.9 76.4 113.6 125 NONE 0.0 0.0 38.2 50 2CE04510506 5.3 22.[...]
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Page 31
036-21502-003-A-1105 Unitary Products Group 31 T ABLE 22: ELECTRICAL DATA - DM060 & 072 DIRECT DRIVE WITH POWR ’D CONVE NIENCE OUTLET NONE 0.0 0.0 54.0 80 2CE04510506 4.0 19.2 54.0 80 2CE04510706 5.6 26.9 54.4 80 2CE04511006 8.0 38.5 68.8 80 2CE04511506 11.9 57.2 92.3 100 2CE04512006 15.9 76.4 116.3 125 2CE04513006 22.2 106.7 154.2 175 NONE 0[...]
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Page 32
036-21502-003-A-11 05 32 Unitary Products Group T ABLE 23: ELECTRICAL DATA - DM036 & 04 8 BELT DRIVE WITH POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 41.4 50 2CE04510506 4.0 19.2 46.0 50 2CE04510706 5.6 26.9 55.7 60 2CE04511006 8.0 38.5 70.1 80 2CE04511506 11.9 57.2 93.5 100 2CE04512006 15.9 76.4 117.6 125 NONE 0.0 0.0 41.4 50 2CE04510506 5.3 22.[...]
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Page 33
036-21502-003-A-1105 Unitary Products Group 33 T ABLE 24: ELECTRICAL DATA - DM060 & 072 BELT DRIVE WITH POWR ’D CONVENIENCE OUTLET NONE 0.0 0.0 55.0 80 2CE04510506 4.0 19.2 55.0 80 2CE04510706 5.6 26.9 55.7 80 2CE04511006 8.0 38.5 70.1 80 2CE04511506 11.9 57.2 93.5 100 2CE04512006 15.9 76.4 117.6 125 2CE04513006 22.2 106.7 155.4 175 NONE 0.0 [...]
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Page 34
036-21502-003-A-11 05 34 Unitary Products Group T ABLE 25: PHYS ICAL DATA MODELS DM 036 048 060 072 EV APORA TO R BLOWER Centrifug al Blower (Dia . x Wd. in.) 12 X 10 12 X 10 12 X 10 12 X 1 1 Fan Motor HP (Direc t Drive) 1/2 3/4 1 1 Fan Motor HP (Belt Driv e) 1 1/2 1 1/2 1 1/2 1 1/2 EV APORA TO R COIL Rows Deep 3 3 3 4 Fins Per Inc h 13 13 13 13 Fa[...]
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Page 35
036-21502-003-A-1105 Unitary Products Group 35 TYPICAL POWER W IRING TYPICAL CONTROL WIRING FIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRING REFER TO THE ELECTRICAL D A T A T ABLES T O SIZE T HE DISCONNECT SWITCH, O VERCURRENT PRO TEC- TION AND WIRING. RV YC GF R Y1 C Y2 THERMOSTAT 1 TERMINALS UNIT TERMINAL STRIP TB1 24 VOLT TRANSFORMER COOLING [...]
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Page 36
03 6 - 2 150 2 -003- A -1105 3 6 Unit a ry Products Group FIGURE 3 - UNIT DIMENSIONS (3 - 6 TON COOLING ONL Y/ELECTRIC HEA T) FRONT VIEW FIGURE 4 - UNIT DIMENSIONS (3 - 6 T ON COOLING/GAS HEA T) FRONT VIEW[...]
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Page 37
03 6 - 2 150 2 -003- A -1105 Unit a ry Products Group 3 7 FIGURE 5 - UNIT WITH ECONOMIZER RAINHOOD DETAIL “A” FIGURE 6 - UNIT WITH FIXED OUTDOO R AIR/MOTORIZED DAMPER RAINHOOD DETAIL “B”[...]
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Page 38
03 6 - 2 150 2 -003- A -1105 38 Unit a ry Products Group FIGURE 7 - UNIT DIMENSIONS (REAR VIEW ) FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCA TION T ABLE 28: UTILITIES ENTRY HOLE OPENING SIZE (DIA.) USED FOR A 7 /8 ” KO 1 Control Wirin g 2 S ide Botto m B 2” KO 1 Po w er Wirin g S ide Botto m C 1-5/8 ” KO G a s Pipin g (Fro nt) D 1-1/ 2” KO G a[...]
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Page 39
03 6 - 2 150 2 -003- A -1105 Unit a ry Products Group 39 FIGURE 9 - TYPICAL APPLICA TIONS[...]
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Page 40
03 6 - 2 150 2 -003- A -1105 40 Unit a ry Products Group FIGURE 10 - FOUR AND SIX POINT LOADING 44 7 / 8 82 1 / 4 Y X A B C D CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT 44 7 / 8 82 1 / 4 Y X A B C D E F CONDENSER COIL END OF UNIT FRONT OF UNIT APPROXIMATE CENTER OF GRAVITY BACK OF UNIT T ABLE 30: DM 4 AND 6 [...]
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Page 41
03 6 - 2 150 2 -003- A -1105 Unit a ry Products Group 41 T ABLE 32: OPERA TING WEIGHTS (LBS.) MO DE L S IZ E 3 TO N 4 TON 5 TO N 6 TO N BASIC UNIT DM (Coolin g Only) 5 6 5 6 15 6 40 72 0 DM (G a s/Electr ic) N04 6 05 - - - N0 6 - 66 5- - N08 62 5- 7 00 7 80 N10 - 6 85 7 10 7 90 D0 66 15 66 5 6 90 77 0 D10 6 35 6 85 7 10 7 90 OPTIONS Econo m i z er [...]
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Page 42
03 6 - 2 150 2 -003- A -1105 4 2 Unit a ry Products Group GUIDE SPECIFICA TIONS GENERAL Units sh a ll be ma nu fa ctured by Y or k Intern a tion a l Unit a ry Products Group in a n I S O 9001 certi f ied fa cility . Y or k 's S unline 2 000 TM units a re convertible sin g le p a c kag e- units. A lthou g h the units a re pri ma rily desi g ned[...]
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Page 43
03 6 - 2 150 2 -003- A -1105 Unit a ry Products Group 43 intern a lly enh a nced copper tubes w ith a ll joints br az ed. S peci a l Phenolic co a tin g sh a ll be a v a il a ble a s a fa ctory option. b. Ev a por a tor a nd Condenser coil s sh a ll be o f the direct exp a nsion, dr aw -thru, desi g n. Re f ri g er a nt Circuit a nd Re f ri g er a [...]
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Page 44
S ubject to ch a n g e w ithout notice. Printed in U. S . A .0 3 6 - 2 150 2 -003- A -1105 Copyri g ht © 2 005 by Unit a ry Products. A ll ri g hts reserved. S upersedes: 03 6 - 2 150 2 -00 2 -B-0504 Unitary 5005 Norman Product s Y ork O K Group Drive 73069 OPTIONAL OUTDOOR AIR ( S h a ll be ma de a v a il a ble by either/or): • ELECTRONIC ENTHA[...]