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The rules should oblige the seller to give the purchaser an operating instrucion of York ND600, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of York ND600 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of York ND600. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of York ND600 should contain:
- informations concerning technical data of York ND600
- name of the manufacturer and a year of construction of the York ND600 item
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of York ND600 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of York ND600, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the York service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of York ND600.
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Table of contents for the manual
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Page 1
TECHNICAL GUIDE R-410A SPLIT-SYSTEM AIR HANDLERS MILLENNIUM™ ND360, 480 & 600 30 - 50 To n 60 Hertz ND600 AIRHANDLER & M1CZ600 EVAPORATOR SECTION ® 628767-YTG-C-0910 ISO 9001 Certified Quality Management System Description These air handling units are comple tely assembled units, including a well-i nsulated cabinet, a DX cooling coil wit[...]
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628767-YTG-C-0910 2 Johnson Controls Unitary Products Table of Contents Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 3 Nomenclature Product Category N = Split System, Air Handler, AC R-410A Product Identifier D = Standard Efficiency, 4-Pipe (30-50T) * Motors, drives, overloads are not shipped with 30-50 ton AH units. Nominal Cooling Capacity - MBH 360 = 30 Ton 480 = 40 Ton 600 = 50 Ton C00 = Cooling Only Product[...]
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Page 4
628767-YTG-C-0910 4 Johnson Controls Unitary Products Air Handling Unit Features and Benefits Features These air handlers can be arranged for a variety of air discharge patterns in ei ther the hor izo ntal or vertical position. Refer to the unit installation instructi ons fo r other application possibilities. Benefits Air handling units are d esign[...]
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Page 5
628767-YTG-C-0910 Johnson Controls Unitary Products 5 Guide Specifications MILLENNIUM™ Split System Air-Cooled Air Handler Models: NC300 and ND360, 480 and 600 General Units shall be manufactured by Johnson Controls, Unitary Products Group in an ISO 9001 certified facility. These factory-assembled un its include a well-in sulated cabinet, a DX co[...]
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Page 6
628767-YTG-C-0910 6 Johnson Controls Unitary Products The Installer Shall: Furnish condensing units in accorda nce with th e performance schedules shown on the plans. Install each u nit as shown on the plans in accordance with the manufacturer's recommendations and all applicab le natio nal and local codes. Unit Operating Characte ristic s Uni[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 7 Physical Data ND360, 480 & 600 Physical Data Component Models ND360 ND480 ND600 1 1 ND600 and M1CZ600A Combined Nominal Tonnage 30 40 50 DIMENSIONS (inches) Length 100.1 103.1 105.1 Width 38.1 45.4 53.7 Height 74.6 89.4 99.0 WEIGHTS 2 (lb) 2 Motor, Motor Drive and Motor Overload Kits must be[...]
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628767-YTG-C-0910 8 Johnson Controls Unitary Products Unit Limitations Cooling and Heating Ratings Cooling Ratings EER = Energy Efficienc y Ra tio at full loa d - the cooling ca pacity in Btu’s per hour (Bt u h) divided by the power input in watts, expr essed in B tuh per watt (Btuh/watt). EER; conde nsing unit only ratings based on 4 5º F SST a[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 9 Capacity Performance Condenser and Air Handling Cooling Capacit ies YD360/ND360 Air on Evaporator Coil Tempe rature of Air on Condenser Coil Total Capacity 1 (MBh) Total Input (kW) 2 Sensible Capacity (MBh ) Total Capacity 1 (MBh) Total Input (kW) 2 Sensible Capacity (MBh) CFM WB (°F) Return Dr[...]
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628767-YTG-C-0910 10 Johnson Controls Unitary Products 15000 72 420.2 31.0 331.0 281. 7 232.4 183. 1 - - 383.5 34.4 326.1 276.3 226.5 176.7 - - 67 389.7 30.6 389.7 343. 5 294.2 244. 9 195.6 - 355.8 34.0 355.8 332.7 288.7 239.0 189. 2 - 62 334.9 30.1 334.9 334. 9 327.6 278. 3 229.0 17 9.7 312.5 33.5 312.5 312.5 308.9 259.1 209.3 159.5 57 356.6 29.9 [...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 11 YD480/ND480 Air on Evaporator Coil Tempe rature of Air on Condenser Coil Total Capacity 1 (MBh) Total Input (kW) 2 Sensible Capacity (MBh ) Total Capacity 1 (MBh) Total Input (kW) 2 Sensible Capacity (MBh) CFM WB (°F) Return Dry Bulb (°F) Return Dry Bulb (°F) 90 85 80 75 70 65 90 85 80 75 70[...]
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628767-YTG-C-0910 12 Johnson Controls Unitary Products 1 15°F 125°F 12000 77 443.0 46.3 267.5 224.4 181.3 - - - 423.8 50.8 278.9 236.2 193.6 - - - 72 430.0 46.0 320.6 277. 6 234.5 191. 5 - - 413.6 50.3 325.5 282.8 240.1 197.4 - - 67 416.9 45.6 373.8 330. 7 287.7 244. 6 201.6 - 403.4 49.8 372.0 329.3 286.6 243.9 201. 2 - 62 403.3 45.7 403.3 366. 2[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 13 YD600/ND600 Air Han dler with M1CZ600A Evap orator Section Air on Evaporator Coil Tempe rature of Air on Condenser Coil Total Capacity 1 (MBh) Total Input (kW) 2 Sensible Capacity (MBh ) Total Capacity 1 (MBh) Total Input (kW) 2 Sensible Capacity (MBh) CFM WB (°F) Return Dry Bulb (°F) Return [...]
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628767-YTG-C-0910 14 Johnson Controls Unitary Products 115°F 125°F 15000 77 586.4 62.8 340.6 284.5 228.3 - - - 529.2 68.8 313.5 257.5 201.5 - - - 72 558.8 62.8 414.2 358.1 301.9 24 5.8 - - 514.2 68.8 394.0 338.0 282.0 226.0 - - 67 531.1 62.7 487.8 431.7 375.5 31 9.4 263.2 - 499.2 68.9 474.4 418.4 362.5 306 .5 250.5 - 62 505.9 62.3 505.9 475.0 418[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 15 Air Handling Unit and Hot Wat er Coil Acc essory Heating Capacity ND360 / 1HW0406, ND480 & ND600 / 1HW0407 1 1 These capacities do not incl ude any blower motor heat. NOTE: T emperature W ater Drop (ºF) = (2 X MBH) / GPM. UNIT MODEL HOT W A TER COIL MODEL GPM CFM CAP ACITY (M BH) ENTERING [...]
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Page 16
628767-YTG-C-0910 16 Johnson Controls Unitary Products Air Handling Unit and Ste am Co il Acce ssory Heating Capacity NOTE: S team Rate = (lbs/Hr .) = 1.025 x MBH ND360 / 1NF0454 UNIT MODEL STEAM COIL MODEL CAP ACITY (MBH) @ 2 PSIG 1 1 These capacities do not incl ude any blower motor heat. CFM DR Y BULB TEMPERA TURE OF AIR ENTERING COI L (°F) 10 [...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 17 Fan Performance ND360, 480 & 600 Fan Performance ND360 Fan Performance Data - 30 Ton RPM CFM 10,000 11,000 12,000 13,0 00 14,000 SP BHP kW SP BHP kW SP BHP kW SP BHP kW SP BHP kW 600 0.20 3 .1 2.9 0.02 3 .6 3.4 - - - - - - - - - 635 0.31 3 .3 3.1 0.13 3 .8 3.5 - - - - - - - - - 700 0.54 3 .[...]
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Page 18
628767-YTG-C-0910 18 Johnson Controls Unitary Products ND360, 480 & 600 Drive Kit Data UNIT MODEL DRIVE KIT MODEL NUMBER BLOWER RPM RANGE ADJUST ABLE MOTOR PULLEY FIXED BLOWER PULLEY BEL TS PITCH DIA. (IN.) BORE (IN.) PITCH DIA. (IN.) BORE (IN.) QTY . PITCH LENGTH (IN.) DESI GNA TIO N ND360 1LD0415 636 - 795 4.0 - 5.0 1 3/8 1 1.0 1 3/16 2 63.3 [...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 19 Static Resistance Static Resistance Sound Performance Indoor Sound Power Levels Model CFM Hot Water Coil Steam Coil ND360 10000 0.08 0.11 11000 0.09 0.14 12000 0.10 0.17 13000 0.12 0.20 14000 0.14 0.23 ND480 12800 0.11 - 14400 0.13 - 16000 0.15 - 17600 0.17 - 19200 0.20 - ND600 16000 0.15 - 180[...]
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628767-YTG-C-0910 20 Johnson Controls Unitary Products Electrical Data Electrical Data UNIT MODEL HP FLA VOLTAGE (3PH-60HZ) MIN CIRCUIT AMPACITY MAX. FUSE SIZE (Amps) ND360 5.0 16.7 208 21 35 15.2 230 19 30 7.6 460 10 15 6.1 575 8 15 7.5 24.2 208 30 50 22 230 28 45 1 1 460 14 20 9 575 1 1 20 10 30.8 208 39 60 28 230 35 60 14 460 18 30 1 1 575 14 20[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 21 Typical Wiring Diagrams Air Handling Units Typical ND360, 480 & 600 Wiring Diagra m[...]
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628767-YTG-C-0910 22 Johnson Controls Unitary Products Weights And Dimensions Corner Weights & Center of Gravity ND360, 480 & 600 Unit Model Drive HP Evaporator Section Blower Section Drive Section Weight (lbs.) Center of Gravity 4 Point Load Locatio n (lbs.) 6 Point Load Location (lbs.) Cabinet Wt (lb) Cabinet Wt (lb) Cabinet Wt (lb) Ship [...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 23 TOP FRONT SIDE Unit Dimensions ND360 57.7 Ø0.88 KO ELECTRIC HEA T CONNECTION 15.9 4X Ø0.88 KO CONTROLS CONNECTION 3.0 9.1 5.3 22.0 62.4 22.0 22.5 5.3 2.6 19.0 SUPPL Y AIR SUPPL Y AIR 100.1 95.6 2.4 33.2 7.3 6.7 Ø0.88 LIQUID CONNECTION SYSTEM 2 Ø1.125 SUCTION CONNECTION SYSTEM 1 Ø0.88 DRAIN[...]
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628767-YTG-C-0910 24 Johnson Controls Unitary Products HORIZONT AL CONFIGURA TION Unit Dimensions ND360 (Co ntinu ed ) 73.3 74.0 SUPPL Y AIR RETURN AIR[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 25 TOP FRO NT SI DE Unit Dimensions ND480 4X Ø0.88 KO CONTROLS CONNECTION 3.0 5.5 5.3 22.0 60.5 22.0 20.6 5.3 2.6 19.0 SUPPL Y AIR SUPPL Y AIR 44.0 44.7 40.5 2.4 98.5 103.1 0.63 89.4 10.1 23.1 7.9 7.6 3.5 3.2 4.3 4.5 7.1 45.4 Ø0.88 LIQUID CONNECTION SYSTEM 1 Ø0.88 LIQUID CONNECTION SYSTEM 2 Ø1[...]
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628767-YTG-C-0910 26 Johnson Controls Unitary Products HORIZONT AL CONFIGURA TION Unit Dimensions ND480 (Co ntinu ed ) 88.2 88.8 RETURN AIR SUPPL Y AIR[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 27 TOP FRONT SIDE Unit Dimensions ND600 103.1 23.0 61.7 23.0 18.5 2.6 24.9 6.1 4.6 6.1 7.8 9.1 Ø0.88 KO CONTROLS CONNECTION Ø1.13 KO CONTROLS CONNECTION Ø1.38 KO CONTROLS CONNECTION DETIAL A SCALE 0.375 (2X TYP) SEE DET AIL A SUPPL Y AIR SUPPL Y AIR 45.5 45.4 44.0 SUPPL Y AIR SUPPL Y AIR[...]
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628767-YTG-C-0910 28 Johnson Controls Unitary Products TOP FRONT SIDE Unit Dimensions M1CZ60 0 Ev aporator Section 53.7 54.4 49.5 2.4 2.3 53.7 98.5 103.1 105.1 RETURN AIR RETURN AIR Ø0.88 LIQUID CONNECTION SYSTEM 2 Ø0.88 LIQUID CONNECTION SYSTEM 1 Ø.88 DRAIN CONNECTION Ø2.13 SUCTION CONNECTION SYSTEM 2 Ø2.13 SUCTION CONNECTION SYSTEM 1 3.2 6.7[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 29 VERTICAL CONFIGURATION FRONT SIDE HORIZONT AL CONFIGURA TION Unit Dimensions ND600 Airhan dler & M1CZ6 00 Evaporator Coil 53.7 54.4 45.5 99.0 97.8 103.1 105.1 SUPPL Y AIR SUPPL Y AIR RETURN AIR RETURN AIR 98.4 97.2 SUPPL Y AIR RETURN AIR NAMEPLATE[...]
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628767-YTG-C-0910 30 Johnson Controls Unitary Products Unit Connection Sizes Model ND360 ND480 ND600 M1CZ600A Dimensions (inches) Length 1 00.1 103.1 103.1 103.1 Width 38.1 45. 4 45.5 53 .7 Height 74.7 89.4 45.4 54.4 System Data No. Refrigeration Circuits 2 2 2 Suction Line OD (in.) 1 1/8 1 3/8 - 2 1/8 Liquid Line OD (i n.) 7 /8 7/8 - 7/8 Power Wir[...]
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Page 31
628767-YTG-C-0910 Johnson Controls Unitary Products 31 Dimensions Steam Coil Dimensions Steam Coil 1 COIL MODEL UNIT MODEL DIMENSIONS AB C D E F G 1NF0454 ND360 100-1/8 37-7/8 4-3/8 18-3/8 1-1/2 2 2-1/2 1 Coils are field-installed betw een the evaporator coil and the blower section of the un it. Dimensions Base Secti on Dimensions Base Sections 1 1[...]
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Page 32
628767-YTG-C-0910 32 Johnson Controls Unitary Products Unit Mounting ND360, 480 & 600 The ND Series evaporator units may be suspended from joists with isolation type hangers or hooks. Suspension accessories 1HH0403 (N D360), 1HH0404 (ND480) and 1HH0405 (ND600 Air Ha ndler with M1CZ600 Evap orator Section) may be ordered separa tely. All Suspens[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 33 ND360/ND 4 8 0 De ta il s For Securing Susp ension Channe ls ND600 & M1CZ600 Weight Di stribution With Susp ension Application 3 NO TE : Th e f ollo win g i llus tra tio n s how s h o w t he c h ann els should be secured to the unit using the hardware provided with the suspension accessor y[...]
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628767-YTG-C-0910 34 Johnson Controls Unitary Products ND600 Mounting Det ail When arranged horizontally, the ND600 airhandler and M1CZ600 evaporator coil can be suspend ed from joists with hanger rods using a suspension accessory. The suspension channels require no dri lling or cutting. Each channel has enough hole s in its bottom flange for: 1. F[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 35 Unit Mounting Dimensions UNIT DIMENSIONS, INCHES AX BX CX ND360 69-1/4 49-1/16 26-5/8 ND480 84 50-9/16 34 ND600 87 51-1/2 ~[...]
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Page 36
628767-YTG-C-0910 36 Johnson Controls Unitary Products Typical Field Wiring Diagrams Typical Field Wiri ng Diagram ND360 /480 Evaporator Units, ND6 00 Air Han dler and M1CZ600A Evaporator Coil when Matched with YD360/480/600 Cond enser NOTE: On non ND evaporator models, isolation rela ys must be in stalled to avoid overlo adi ng on 75VA transformer[...]
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628767-YTG-C-0910 Johnson Controls Unitary Products 37 T ypical Liquid Li ne Sole no id Wiring Standard T erminal Block on NC300, ND360/480 and ND600 with M1CZ600A models. On non NC/ND models isolation relays must be installed to avoid overloading on 75 V A transformer on condensing unit. Non NC/ND units may not include any or all of the components[...]
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Subject to change without notice. Pr inted in U.S.A. 628767-YTG-C-0910 Copyright © 2010 b y Johnson Controls, Inc. All rig h ts reserved. Supersedes: 628767-YT G-B-0810 Johnson Contro ls Unitary Products 5005 York Drive Norman, OK 73069[...]