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Zenoah BCZ4500DL/DW manual

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Table of contents for the manual

  • Page 1

    1 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL BCZ4500DL / D W BCZ5000DL / D W BCZ4500 / 5000CL OWNER’S MANUAL BRUSHCUTTERS 848JL593A0 (509)[...]

  • Page 2

    2 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL 1. Par ts location (1) Primer pump (2) Air cleaner cover (3) Choke lever (4) Fuel tank (5) Starter knob (6) Blade (7) Gear case (8) Debris guard (9) Loop handle (10) Drive shaft housing (1 1) Sholder strap hanger (12) Throttle lever (13) Ignition switch (14) Throttle cable (15)[...]

  • Page 3

    3 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL Model BCZ4500DL/DW BCZ5000DL/DW BCZ4500/5000CL Overall size (LxWxH) mm DL: 1915x420x260 DW: 1915x655x450 1915x655x530 Dry weight kg 8.5 9.0 Engine Model Zenoah GZ45N Zenoah GZ50N Zenoah GZ45N/GZ50N Displacement cm 3 45.2 50.6 45.2/50.6 Fuel Mixture (Gasoline 50 : Oil 1)* Carbur[...]

  • Page 4

    4 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL 1. Read this manual carefully until you completely understand and follow all safety and operating instructions. 2. Keep this manual handy so that you may refer to it later when- ever any questions arise. Also note, if you have any questions which cannot be answered herein, cont[...]

  • Page 5

    5 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL ensure that neither the cutting part nor the throttle come into contact with any obstacle when the engine starts. W ARNING Never place the throttle into the high-speed position when starting the engine. 3. After starting the engine, check to make sure that the cutting at- tachm[...]

  • Page 6

    6 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL could result in serious burns or elec- trical shock. • IF SOMEONE COMES 1. Guard against hazar dous situa- tions at all times. W ar n adults to keep pets and children away fr om the area. Be car eful if you are ap- proached. Injury may result fr om flying debris. 2. If someon[...]

  • Page 7

    7 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL INST ALLING HANDLE (BCZ4500DL/5000DL) • Set the handle and the barrier on the bracket. Attach them with the 4bolts provided secur ely . INST ALLING HANDLE (BCZ4500DW/5000DW) • Loosen the 4bolts on the upper cap and insert the handle. Retighten the bolts securely . INST ALLI[...]

  • Page 8

    8 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL ■ RECOMMENDED MIXING RA TIO GASOLINE 50 : OIL 1 <when using Zenoah genuine oil> • Exhaust emission are controlled by the funda- mental engine parameters and components (eq., carburation, ignition timing and port timing) with- out addition of any major hardware or the [...]

  • Page 9

    9 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL rotate as soon as the engine is started by putting the throttle into the start position. When starting the engine, place the product onto the ground in a flat clear area and hold it firmly in place so as to ensure that neither the cutting part nor the throttle come into contact[...]

  • Page 10

    10 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL ADJUSTING THROTTLE CABLE • The normal play is 1 or 2 mm when measured at the carburetor side end. Readjust with the cable adjuster as requir ed. ADJUSTING IDLING SPEED 1. When the engine tends to stop frequently at idling mode, turn the adjusting screw clockwise. 2. When the[...]

  • Page 11

    11 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL W ARNING CONTROLLING BLADE BOUNCE • Blade thrust can cause serious personal injury . Care- fully study this section. It is important that you under - stand what causes blade thrust, how you can reduce the chance of blade thrust and how you can remain in control of the unit i[...]

  • Page 12

    12 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL 8. Operation than placing the full workload on the arm and hands. 6. T ake pr ecautions to avoid wire, grass and dead, dry , long-stem weeds from wrapping ar ound the head shaft. Such materials can stall the head and cause the clutch to slip, resulting in damage to the clutch [...]

  • Page 13

    13 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL W ARNING • Make sure that the engine has stopped and is cool before performing any service to the machine. Contact with moving cutting head or hot muffler may result in a personal injury . AIR FIL TER • The air filter , if clogged, will reduce the engine per - formance. Ch[...]

  • Page 14

    14 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL • REPLACEMENT PLUG IS A NGK CMR7H. IMPORT ANT • Note that using any spark plug other than those des- ignated may result in the engine failing to operate prop- erly or in the engine becoming overheated and dam- aged. • To install the spark plug, first turn the plug until [...]

  • Page 15

    15 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL 11. T r oubleshooting guide Case 1. Starting failure CHECK PROBABLE CAUSES ACTION fuel tank → incorrect fuel → drain it and use correct fuel fuel filter → fuel filter is clogged → clean carburetor adjustment scr ew → out of normal range → adjust to normal range spa[...]

  • Page 16

    16 BCZ4500DL / BCZ4500DW / BCZ4500CL / BCZ5000DL / BCZ5000DW / BCZ5000CL PRINTED ON RECYCLED P APER PRINTED IN JAP AN[...]