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Zephyr ZML-E42AG/AS manual

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Table of contents for the manual

  • Page 1

    Use, Care, and Installation Guide www .zephyronline.com Model number: Serial Number: FEB09.0301 © Zephyr Corporation Milano Island ZML-M90AG/AS ZML-E42AG/AS[...]

  • Page 2

    www .zephyronline.com[...]

  • Page 3

    1 SAFETY NOTICE ................................................................. 2-3 LIST OF MA TERIALS ....................................................... 4 INST ALLA TION Ducting Calculation Sheet ....................................... 5 Mounting Height & Clearance ................................ 6 Ducting Options .....................[...]

  • Page 4

    Important Safety Notice READ AND SA VE THESE INSTRUCTIONS 2 www .zephyronline.com W ARNING TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS F AN WITH ANY SOLID-ST A TE CONTROL DEVICE. W ARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSER VE THE FOLLOWING: a. Use this unit only in the manner intended by the man[...]

  • Page 5

    Important Safety Notice 3 W ARNING TO REDUCE THE RISK OF FIRE, USE ONL Y MET AL DUCTWORK. CAUTION T o reduce risk of fi re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings, attics, crawl spaces or garages. OPERA TION Always leave safety grilles and fi lters in place. Without these components, operat[...]

  • Page 6

    List of Materials 4 www .zephyronline.com (3) Wire Nuts (1) Suction Cup (4) ø12 OD / ø5 ID W ashers (4) M4 x 1-1/2” Wood Screws (2) M4 x 8 Philips Head Screws (12) M3 x 6 Philips Head Screws 1 - Hardware package 2 - Thick trim pieces 2 - Thin trim pieces 1 - Top support frame 1 - Bottom support frame 2 - Top duct covers 2 - Bottom duct covers 1[...]

  • Page 7

    5 Duct pieces To t a l Equivalent number length x used = 3- 1/ 4” x 10” Rect., straight 1 Ft. x ( ) = Ft. 8” Round, straight 1 Ft. x ( ) = Ft. 3- 1/ 4” x 10” Rect. 90 0 elb ow 15 Ft. x ( ) = Ft. 3- 1/ 4” x 10” Rect. 45 0 elb ow 9 Ft. x ( ) = Ft. 3- 1/ 4” x 10” Rect. 90 0 flat elb ow 24 Ft. x ( ) = Ft. 3- 1/ 4” x 10” Rect. wall[...]

  • Page 8

    Installation – Mounting Height & Clearance 6 www .zephyronline.com DUCTING A minimum of 6” round ducting must be used to maintain maximum air fl ow ef fi ciency . Always use rigid type metal ducts only . Flexible ducts could restrict air fl ow by up to 50%. Use calculation worksheet to compute total duct work. AL WA YS, when possible, re[...]

  • Page 9

    7 W ARNING FIRE HAZARD NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages. All exhaust must be ducted to the outside, unless using the recirculating option. Use single wall rigid Metal ductwork only . Fasten all connections with sheet metal screws and tape all joints w/ certi fi ed Silver T[...]

  • Page 10

    8 www .zephyronline.com Installation – Hood Speci fi cations 23 15/16” 35 7/16” or 41 15/16” min. ducted - 28” min. recirc. - 28” max. - 38” 10 3/8” (blower housing) 26” 10 13/16” elec. k/o 4” 8 1/2” front top of hood (blower housing & ceiling bracket) front of hood side of hood 15” 8 1/4” 8 3/4” 6” Ø[...]

  • Page 11

    9 1. *Determine desired mounting location on ceiling and add wood blocking (min. 2” x 4”) onto ceiling joists. (FIG. A, #1) 2. Remove screws securing top and bottom support frame together . Adjust support frame to accomodate the desired height and re-assemble using the previously removed screws (2 for each support frame arm). (FIG. A, #2) 3. Fa[...]

  • Page 12

    10 www .zephyronline.com 9 10 12 11 13 Top duct covers Top support frame Bottom duct covers Bottom support frame Thin trim piece Thick trim piece cut-down 7. Install electrical and duct work. Seal duct work with aluminum duct tape. 8. Power up hood and check for leaks around duct tape. 9. *Assemble top duct covers (with louver holes) together using[...]

  • Page 13

    11 Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed. When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust from cooking are drawn and fi ltered by a set of optional charcoal fi lters. The air is then puri fi ed and re- circulated bac[...]

  • Page 14

    12 www .zephyronline.com Lights On/Dim/Off 15 Min Delay Off Display (speed level, delay off, filter clean/change) Adjust 6 Speed Levels Blower On/Off 1. Blower On/Off By pressing the blower is switched on and off. When switched on, the blower starts up on speed level 3. 2. Speed Selection The 6 speed levels are selected by pressing to decrease and [...]

  • Page 15

    Features & Controls – Charcoal Filter Change Reminder 13 Charcoal Filter Change Reminder (charcoal filter , if installed) When your hood is installed as a recirculating unit, it is fitted with a set of charcoal filters to purify exhaust and fumes from cooking, then re-circulates the air within the home. These charcoal filters are required to [...]

  • Page 16

    Features & Controls – Metal Mesh Filter Clean Reminder 14 www .zephyronline.com Metal Filter Clean Reminder (metal mesh filter) Whether your hood is installed as an exhaust or purifying unit, a set if metal mesh filters are fitted by the factory , These metal mesh filters are intended to filter out residue from cooking. They need not be repla[...]

  • Page 17

    15 SURF ACE MAINTENANCE: Clean periodically with hot soapy water and clean cotton cloth. Do not use corrosive or abrasive detergent , or steel wool/scouring pads which will scratch and damage surface. For heavier soil use liquid degreaser . After cleaning it is recommended that you use non-abrasive stainless steel polish/cleaners, to polish and buf[...]

  • Page 18

    16 www .zephyronline.com REPLACING LIGHT BULBS CAUTION: Light bulb becomes extremely hot when turned on. DO NOT touch bulb until switched off and cooled. T ouching hot bulbs could cause serious burns. Make sure all power is turned off and bulbs are not hot. Remove by turning bulb counter clockwise. Note: Bulb does not unscrew; it turns 60 degrees, [...]

  • Page 19

    T roubleshooting 17 TROUBLESHOOTING PROCEDURES FOR MILANO ISLAND Issue Cause What to do After installation, the unit doesn’t work. 1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s power is ON. 2. The power line and the cable locking connector is not connecting properly . 2. Check the power connection with th[...]

  • Page 20

    18 www .zephyronline.com DESCRIPTION P ART# Replacement Parts Light Bulb GU10 50W (each) Z0B-0020 Metal Filter (each) 5020001 1 Optional Accessories Recirculating Kit ZRC-0190 Replacement Charcoal Filter (each) Z0F-C002 Duct Cover Extension Z1C-02ML T o order parts, visit us online at http://store.zephyronline.com or call us at 1.888.880.8368 List [...]

  • Page 21

    1-888-880-8368 STAPLE YOUR RECEIPT HERE TO OBTAIN SERVICE UNDER WARRANTY OR FOR ANY SERVICE RELATED QUESTIONS, please call: Zephyr Corporation (referred to herein as “we” or “us”) warrants to the original consumer purchaser (referred to herein as “you” or “your”) of Zephyr products (the “Products”) that such Products will be fre[...]