3M MN55144-1000 manual

Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.S.A. © 3M 2007 44-0009-2062-7 (D) Important Safety Information Spare Parts BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read, understand, and follow all safety and operating instruct[...]

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Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch equipment you ordered. It has been set up and tested in the factory with Scotch t apes. If technical assist ance or replacement p art s are needed, call or fax the appropriate number listed below . Included with each machine is an Instructions a[...]

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Replacement Part s And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If any problems occur when operating this equipment and you desire a service call or phone consult ation, call, write, or fax the appropriate number l[...]

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Instruction Manual r70, Random Case Sealer, Type 10700 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ 2+ STD 2 Inch Taping Heads. T able of Content s Page Section [...]

T able of Contents (Continued) Page Maintenance .................................................................................................................................... 22–24 Cleaning .............................................................................................................. 2 2 Lubrication .. .. .. .. .. .. .. .. .[...]

1 Intended Use The 3M-Matic TM r70 Random Case Sealer with AccuGlide TM 2+ Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. The r70 automatically adjusts to a wide range of box sizes. See "Specifications Section—Box Weight a[...]

2 Scotch ® , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – r70 Random Case Sealer ( 1 ) r70 Random Case Sealer, Type 10700 ( 1) Upper Tape Drum/Bracket/Hardware ( 2 ) Column Bumper Bracket/Hardware ( 1 ) Tool/Spare Parts Kit ( 1 ) Instruction and Parts Manual Equipment Warranty and Limited Remedy:[...]

3 Import ant Safeguards This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death, serious injury, or property damage. WARNING: Indicat[...]

4 Import ant Safeguards (Continued) If the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. Replace- ment part numbers for individual labels are shown in Figures 1-1 through 1-3. A label kit, part number 78-8137-1256- 5, is available that includes all labels used on the case sealer. See "Safety[...]

5 Skill 1: Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop, and restart production. Important: The factory manager must ensure that the operator has been properly trained on all the machine functio[...]

6 (Specifications continued on next page) 1. Power Requirements: Electrical: 115 VAC, 60 Hz, 5.6 A (680 watts) Pneumatic: 5 bar gauge pressure [70 PSIG] 110 liter/min @ 21° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included The machine is equipped with two 1/6 HP motors and comes with an 2.4 m [8 foot] standard neopren[...]

7 Specifications (Continued) 8. Box Board: Style: regular slotted containers, RSC 125 to 275 P.S.I. bursting test, single wall or double wall B or C flute. 23-44 lbs. per inch of width Edge Crush Test (ECT) 9. Box Weight and Size Capacities: A . Box Weight Range 5 lbs.–65 lbs. [2.3 kg–29.5 kg]. Contents must support flaps. B. Box Size: Minimum [...]

8 Specifications (Continued) 10. Machine Dimensions: * Exit conveyor is optional ** Casters are optional Weight – 193 kg [425 lbs.] crated (approximate) 170 kg [375 lbs.] uncrated (approximate) 11. Setup Recommendations: • Machine must be level. • Customer supplied infeed and exit conveyors (if used) should provide straight and level box entr[...]

9 Inst allation and Setup Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and notify your 3M Representative. The following instructions are presented in the order recommended f[...]

10 Inst allation and Setup (Continued) • To reduce the risk associated with sharp blade hazards: − Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are extremely sharp. W ARNING 4. Remove the leg height adjustment cap screws and replace with the cap screws from the tool kit. Remove and replace them one a[...]

11 Inst allation and Setup (Continued) CENTERING GUIDES 1. Remove the two centering guides and four M6 x 20 socket head screws from the package. 2. Using a 5 mm hex wrench, attach the centering guides to the rails with four M6 x 20 screws (two in each guide) as shown in Figure 2-3. Figure 2-2—Infeed Conveyor Figure 2-3—Centering Guides 1. Remov[...]

12 Inst allation and Setup (Continued) MACHINE BED HEIGHT The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights. See the "Specifications" section. TAPE LEG LENGTH Taping heads are preset to apply 70 mm [2.75 inches] long [...]

13 Inst allation and Setup (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box (with circuit breaker) and "On/Off" switch are located on the left side of the machine frame. See Figure 3-1. If desired, for operator convenience, the "On/Off" switch can be relocated to the right side of the machine frame. A st[...]

14 Inst allation and Setup (Continued) 1. Read and remove safety tag from pneumatic "On/Off" valve. 2. Connect the main air supply line to the inlet side of the On/Off valve using the barbed fitting and hose clamp provided. The customer supplied air hose (8 mm [5/16 inches] Inner Diameter) must be clamped tightly to the barbed fitting. If[...]

15 Inst allation and Setup (Continued) 2. Verify that the upper and lower taping heads move freely by pushing the buffing roller into the taping head. 3. Using a 10 mm open-end wrench, loosen the capscrew on the tape drum bracket assembly and move the assembly to the vertical position, as shown in Figure 2-9. Install additional capscrews from the t[...]

16 Operation Refer to Figure 3-1 and 3-2 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components. • To reduce the risk associated with mechanical and electrical hazards: − Read, understand, and follow all safety and operating instructions befor[...]

17 Operation (Continued) Figure 3-2 —Controls, Valves and Switches The case sealer has a circuit breaker located in the electrical enclosure on the left side of the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload. After two minutes, plug machine electrical [...]

18 Operation (Continued) Pressure Regulator (Figure 3-3) Regulates main air pressure to the machine to adjust pressure, pull knob up and turn; push down to lock setting. Filter (Figure 3-3) Removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits. If water collects in bottom of bowl, unscrew the valve on the bott[...]

19 Operation (Continued) For boxes which are fully packed with products that support the top flaps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings. However, if under-filled or fragile boxes are sealed, this regulator can be used to set [...]

20 Operation (Continued) 2. Once the box is centered by the guides, the operator pushes the box against the raising switch on the upper drive assembly, as shown in Figure 3-8, two air cylinders raise the upper drive assembly. The upper taping head will continue to rise above the box height so the operator can insert the box underneath the upper dri[...]

21 Operation (Continued) 3. Once the box is pushed under the upper taping head, the upper drive assembly actuator switch is releases to lower the upper drive assembly to descend onto the box top, as shown in Figure 3-9, allowing the drive belts to convey the box through the upper and lower taping heads for application of the tape seals. 4. As the b[...]

22 Maintenance The case sealer has been designed for long, trouble free service. The machine performs best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product. Note – Never attempt to remove [...]

23 Maintenance (Continued) Knife Replacement, Taping Head See Section II, "Maintenance—Blade (Knife) Replacement." • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads W ARNI[...]

24 Maintenance (Continued) LOWER DRIVE BELTS 1. Using a 17 mm open end wrench, loosen, but do not remove the lock nut as shown in Figure 4-2. 2. Using a 6 mm hex wrench, loosen tension screw until all belt tension is removed as shown in Figure 5-2. 3. Pull out belt splicing pin. Tip: The old belt may be used to install the new belt. Attach the new [...]

25 Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by electric motors. Tension adjustment of these belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and the belts should run full[...]

26 Adjustment s (Continued) Refer to Figures 5-2 and 5-3 and adjust belt tension as follows: 1. Using a 17 mm open end wrench, loosen, but do not remove, the M10 lock nut. Refer to Figures 4-2 and 4-3. 2. Reset the tension on the drive belts as needed. Using a 6 mm long shank hex wrench (approximately 9 inches [230 mm] long), adjust the M8 tension [...]

27 Adjustment s (Continued) Taping Head Adjustments: Refer to Section II TAPE WEB ALIGNMENT: Section II TAPE DRUM FRICTION BRAKE: Section II APPLYING MECHANISM SPRING: Section II ONE-WAY TENSION ROLLER: Section II TAPE LEG LENGTH ADJUSTMENT: Section II Figure 5-3—Box Drive Belt Tension Adjustment, Upper Belts (Infeed End) • To reduce the risk a[...]

28 • To reduce the risk associated with mechanical and electrical hazards: − Allow only properly trained and qualified personnel to operate and service this equipment. − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads. W ARNING Adjustment s (Continued) [...]

29 Removing T aping Heads 3. Slide the taping head forward and lift upward to remove. 4. Raise upper assembly to provide working room around lower taping head and remove tape from taping head. 5. Lift the lower taping head, shown in Figure 6-3 straight up to remove it from the case sealer bed. 7. Replace taping heads in the reverse order of disasse[...]

30 The Troubleshooting Guide lists some possible machine problems, causes, and corrections. Also see Section II "Troubleshooting" for taping head problems. T roubleshooting Guide (Continued) m e l b o r Pe s u a Cn o i t c e r r o C t o n o d s t l e b e v i r D s e x o b y e v n o c s e x o b w o r r a N s g n i r n o i t c i r f r o s t[...]

31 T roubleshooting Guide (Continued) m e l b o r Pe s u a Cn o i t c e r r o C e v i r d r e p p U t o n s e o d y l b m e s s a s e v o m r o p u e v o m y l w o l s p u e r u s s e r p r i a r e w o L . e v l a v g n i s i a r d a e h e v i t c e f e D r o t a u t c a e v l a v g n i s i a r d a e h k r o W t s u a h x e d e g a m a d r o d e g [...]

32 Electrical Diagram • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads. W ARNING[...]

33 Pneumatic Diagram Figure 8-1—Pneumatic Diagram • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance, or servicing the machine or taping heads. W ARNING[...]

34 Replacement Part s and Service Information Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Tool Kit A tool kit, part number 78-8098-8868-4, is available for the machine. The kit contains the necessary open end and hex socket wrenches for [...]

35 Part Number Option/Accessory 70-0064-2998-2 Caster Kit Attachment 70-0064-2999-0 Conveyor Extension Attachment (exit only) 70-0064-0353-2 AccuGlide™ 2+ STD 2 Inch Upper Taping Head, Type 10500 70-0064-0354-0 AccuGlide™ 2+ STD 2 Inch Lower Taping Head, Type 10500 70-0064-3000-6 Compression Roller Kit 78-8098-8868-4 Tool and Parts Kit 78-8076-[...]

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37 Replacement Parts – Illustrations and Parts Lists r70 Random Case Sealer, Type 10700 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. 1. Refer to first illustration[...]

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39 r70 Random Case Sealer Frame Assemblies[...]

40 r70 Random Case Sealer Figure 10676/1[...]

41 Figure 10676/1 Ref. No. 3M Part No. Description 10676/1-1 78-8137-0653-4 Frame, L/H Gearbox 10676/1-2 78-8054-8977-6 Spacer 10676/1-3 78-8054-8975-0 Spacer 10676/1-4 26-1003-5820-4 Screw, Special, M5 10676/1-5 78-8137-0654-2 Frame, R/H Gearbox 10676/1-6 78-8054-8980-0 Pulley Timing Belt 10676/1-7 78-8054-8979-2 Housing, Bearing 10676/1-8 78-8054[...]

42 r70 Random Case Sealer Figure 10676/2[...]

43 Figure 10676/2 Ref. No. 3M Part No. Description 10676/2-1 78-8137-0657-5 Drive Shaft 10676/2-2 78-8076-5105-0 Pulley Assembly, Drive 10676/2-3 78-8060-8416-2 Nut, Special M20 x 1 10676/2-4 78-8076-4581-3 Shaft, Gear Box 10676/2-5 78-8054-8984--2 Bushing 10676/2-6 78-8054-8986-7 Sprocket, 3/8" Pitch, 28 Teeth 10676/2-7 78-8057-5811-3 Key, 6 [...]

44 r70 Random Case Sealer Figure 10677[...]

45 Figure 10677 Ref. No. 3M Part No. Description 10677-1 78-8137-0658-3 Conveyor 10677-2 78-8137-0659-1 Tension Belts, Assembly 10677-3 78-8017-9318-9 Washer, 8 mm 10677-4 78-8094-6145-8 Screw, Phillips M5 10677-5 78-8076-4503-7 Screw, M6 10677-6 78-8137-0660-9 Cover 10677-7 78-8137-0661-7 Gear Box, Assembly 10677-8 78-8070-1531-4 Belt, with Hook 1[...]

46 r70 Random Case Sealer Figure 10678/1[...]

47 Figure 10678/1 Ref. No. 3M Part No. Description 10678/1-1 78-8091-0790-3 Frame, L/H 10678/1-2 78-8091-0789-5 Frame, R/H 10678/1-3 78-8054-8975-0 Spacer 10678/1-4 78-8054-8977-6 Spacer 10678/1-5 78-8005-5741-1 Washer, Flat, M5 10678/1-6 26-1003-5820-4 Screw, Hex Hd. M5 x 12 10678/1-7 26-0001-5862-1 Screw, Flat Soc. Hd., M5 x 12 10678/1-8 78-8076-[...]

48 Figure 10678/2 r70 Random Case Sealer[...]

49 Figure 10678/2 Ref. No. 3M Part No. Description 10678/2-1 78-8137-0657-5 Shaft Assembly 10678/2-2 78-8076-5105-0 Pulley Assembly, Drive 10678/2-3 78-8060-8416-2 Nut, Special, M20 x 1 10678/2-4 78-8076-4581-3 Shaft, Gear Box 10678/2-5 78-8054-8984-2 Bushing 10678/2-6 78-8054-8986-7 Sprocket, 3/8" Pitch, 28 Teeth 10678/2-7 78-8057-5811-3 Key,[...]

50 Figure 10682 r70 Random Case Sealer[...]

51 Figure 10682 Ref. No. 3M Part No. Description 10682-1 78-8137-0601-3 Box, Switch 10682-2 78-8137-0602-1 Cover, Box, Switch 10682-3 78-8137-0606-2 Lockable, Twist Knob, Allen Bradley 10682-4 78-8137-0603-9 Switch, Terminal, Allen Bradley, 2.5-4 A 10682-5 78-8137-0604-7 Coil, Under Voltage 120 V 60 Hz 140M-C-UCD 10682-6 78-8094-6384-3 Terminal 106[...]

52 r70 Random Case Sealer Figure 10730[...]

53 Figure 10730 (Page 1 of 2) Ref. No. 3M Part No. Description 10730-1 78-8137-0746-6 Roller, Tappert 10730-2 78-8137-0747-4 Shaft 10730-3 78-8137-0748-2 Lever, Infeed 10730-4 78-8010-7210-5 Screw, Hex. Soc. Hd., M6 x 20 10730-5 78-8076-4649-8 Guide, Infeed 10730-6 78-8054-8779-6 End, Cap 10730-7 78-8137-0750-8 Frame, Infeed 10730-8 78-8017-9318-9 [...]

54 Figure 10730 (Page 2 of 2) Ref. No. 3M Part No. Description 10730-41 78-8137-0760-7 Cover 10730-42 78-8137-0761-5 Screw, M5 x 10 10730-43 78-8054-8777-0 Chain, 3/8" Pitch, 41 Pitch 10730-44 26-1003-7945-7 Screw, Soc. Hd., M4 x 20 10730-45 78-8137-0702-9 Flow Regulator 10730-46 78-8137-0762-3 Frame, Infeed 10730-47 78-8010-7209-7 Screw, Soc.[...]

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56 Figure 10731 r70 Random Case Sealer[...]

57 Figure 10731 Ref. No. 3M Part No. Description 10731-1 78-8005-5741-1 Washer, Flat, M5 10731-2 26-1003-7949-9 Screw, Hex Soc. Hd., M5 x 12 10731-3 26-1003-7954-9 Screw, M5 x 45 10731-4 78-8137-0743-3 Support, Valve 10731-5 78-8137-0703-7 Valve Assembly 5/2 10731-6 78-8010-7417-6 Nut, Metric, Hex Stl. M5 10731-7 78-8070-1454-9 Spacer, Collar 10731[...]

58 r70 Random Case Sealer Figure 10732[...]

59 Figure 10732 Ref. No. 3M Part No. Description 10732-1 78-8094-6145-8 Screw, M5 x 12 10732-2 78-8137-0679-9 Cover, Drive, Top 10732-3 78-8137-0681-5 Plate, Lock 10732-4 78-8137-0629-4 Knob 10732-5 26-1003-7963-0 Screw, Soc. Hd. M8 x 16 10732-6 78-8017-9318-9 Washer, Plain, 8 mm 10732-7 78-8137-0674-0 Guard, Belt, R/H, with Insert 10732-8 78-8005-[...]

60 r70 Random Case Sealer Figure 10733[...]

61 Figure 10733 Ref. No. 3M Part No. Description 10733-1 78-8137-0727-6 Cylinder Assembly 10733-2 78-8137-0730-0 Column, Outer 10733-3 78-8137-0731-8 Column 10733-4 78-8137-0694-8 Rod, Mounting 10733-5 78-8059-5617-0 Set Screw, M6 x 8 10733-6 78-8054-8823-2 Washer, Bumper 10733-7 78-8137-0732-6 Column, Inner 10733-8 78-8060-7889-1 Set Screw, M8 x 1[...]

62 r70 Random Case Sealer Figure 10734[...]

63 Figure 10734 Ref. No. 3M Part No. Description 10734-1 78-8137-0725-0 Head Valve Assembly 10734-2 78-8137-0682-3 Frame, L/H 10734-3 78-8137-0685-6 Spacer 10734-4 78-8137-0683-1 Frame, R/H 10734-5 26-1003-7946-5 Screw, Soc. Hd., M4 x 25 10734-6 78-8137-0687-2 Bracket 10734-7 78-8005-5740-3 Washer, Plain, 4 mm 10734-8 78-8010-7416-8 Nut, Hex., Stee[...]

64 r70 Random Case Sealer Figure 10739[...]

65 Figure 10739 Ref. No. 3M Part No. Description 10739-1 78-8137-0724-3 Gr. Cylinder Lever 10739-2 78-8091-0510-5 Regulator, Speed 10739-3 78-8137-0701-1 Mount, Cylinder Rod End 10739-4 78-8119-8628-6 Union, Elbow, 31990817 10739-5 78-8091-0315-9 Elbow, 3199.08.13 10739-6 78-8137-0705-2 Valve, G1/4 10739-7 78-8114-5012-2 Reduction, Conical 10739-8 [...]

66 r70 Random Case Sealer Figure 10758[...]

67 Figure 10758 Ref. No. 3M Part No. Description 10758-1 78-8137-1311-8 Frame, Infeed/Exit Conveyor 10758-2 78-8137-1309-4 Shaft, Conveyor Roller 10758-3 78-8137-0375-9 Pin, Cotter 10758-4 78-8060-7692-7 Roller, Tapered 10758-5 26-1003-7964-8 Screw, Hex. Soc. Hd., M8 x 20 10758-6 78-8017-9318-9 Washer, M8 10758-7 78-8137-1310-0 Plate, Conveyor Atta[...]

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TM AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000 Litho in U.S.A © 3M 2005 44-0009-2036-1(B) AccuGlide 2+ STD 2 Inch Upper and Lower T aping Heads T ype 10500 Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here. Important Safety Information BEFORE INST[...]

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Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If technical assist ance or replacement p arts are needed, call or fax the appropriate number listed below . Included with each machine is an Instructi[...]

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Replacement Part s And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If any problems occur when operating this equipment and you desire a service call or phone consult ation, call, write, or fax the appropriate number l[...]

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Instruction Manual AccuGlide ™ 2+ STD 2 Inch Upper and Lower Taping Heads Type 10500 Table of Contents Page Equipment Warranty and Limited Remedy .......................................................................................... ... ii Taping Head Contents ...................................................................................[...]

ii AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 AccuGlide ™ 2+ STD 2 Inch Upper and Lower Taping Heads consist of: Qty. Part Name 1 Taping Head Assembly 1 Tape Drum and Bracket Assembly 1 Hardware and Spare Parts Kit 1 Threading Tool T aping Head Contents Equipment Warranty and Limited Remedy:[...]

1 AccuGlide™ 2+ STD 2 Inch Upper Taping Head, Type 10500 Intended Use The AccuGlide ™ 2+ STD 2 Inch Upper and Lower Taping Heads applies a "C" clip of Scotch ® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic ™ c[...]

2 Import ant Safeguards This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death, serious injury, and property damage. WARNING:[...]

3 Import ant Safeguards Warns of a sharp knife blade in the taping head. Tape threading path for upper taping head. 78-8133-9606-2 Danger or Moving Parts Prohibitions Information Three types of safety label shapes are used on this equipment. The following labels are used on this equipment. Refer to Figure 1-1 for label placement. Safety Label Shape[...]

4 Import ant Safeguards (Continued) Important: If any of the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers. Figure 1-1—Replacement Labels and 3M Part Numbers 78-8133-9606-2 Tape Threading Label (Not shown)[...]

5 Specifications 1. Tape: For use with Scotch ® pressure-sensitive film box sealing tapes. 2. Tape Width: 36 mm or 1 1/2 inches minimum to 48 mm [2 inches] maximum. 3. Tape Roll Diameter: Up to 405 mm [16 inches] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch ® film tapes.) 4. Tape Application Leg Len[...]

6 Figure 2-1—Dimensional Drawing S pecifications (Continued)[...]

7 Inst allation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism. 2. If a pusher or cleated conveyor is being used, steps should be taken in the conveyor design to prevent the pusher from co[...]

8 Operation Figure 3-1—Taping Head Components and Threading Diagram, Upper Head (Left Side View) Figure 3-2—Taping Head Components and Threading Diagram, Lower Head (Left Side View)[...]

9 It is recommended that the detailed instructions and sketches in this manual be referred to the first few times the taping head is loaded and threaded until the operator becomes thoroughly familiar with the tape loading operation. Note: Remove tape roll before removing taping head from machine to minimize weight. Operation (Continued) Insert thre[...]

10 Operation (Continued) 4. Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and the tape aligns with the applying roller. 5. Excess tape may be cut with a scissors at the applying roller as shown in Figure 3-5. 3. Place tape roll on tape drum to dispense tape with a[...]

11 The AccuGlide™ STD 2+ 2 Inch Taping Head has been designed for long, trouble-free service. The taping head performs best when it receives routine maintenance and cleaning. Taping head components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the head or to the product. Blade Replace[...]

12 Maintenance (Continued) Applying/Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw. To ease removal of second screw, a 4 mm hex socket has been provided at the bottom of the threads in both ends of the shaf[...]

13 Tape Drum Friction Brake The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring. Turn the nut clockwise to increase the braking force, and counterclockwise to decrease the bra[...]

14 Adjustment s (Continued) Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished. The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and buffing roller pressure on the box and returns the mechanism to the reset position. The spring pr[...]

15 Adjustment s (Continued)| Figure 5-6—Leading Tape Leg Length Figure 5-7—Changing Tape Leg Length • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before performing any adjustments, maintenance, or servicing the machine or taping heads. − Never at[...]

16 (Continued) T roubleshooting m e l b o r Pe s u a Cn o i t c e r r o C e h t n o g e l e p a t e h T o o t s i x o b e h t f o t n o r f . g n o l d e d a e r h t s i e p a t e h T . y l t c e r r o c n i e r o f e b r e l l o r p a r w e h t d n u o r a o g t s u m e p a t e h T . r e l l o r n o i s n e t y a w - e n o e h t d n u o r a g n i [...]

17 T roubleshooting Guide (Continued) m e l b o r Pe s u a Cn o i t c e r r o C e h t n o s b a t e p a T e h t n o g e l g n i l i a r t . x o b e h t f o k c a b e h t n o n o i s n e t s s e c x e s i e r e h T - e n o e h t , y l b m e s s a m u r d e p a t r o , y l b m e s s a r e l l o r n o i s n e t y a w . h t o b m u r d e p a t e h t , [...]

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19 S pare Part s and Service Information Recommended Spare Parts It is recommended that the following taping head spare parts that periodically require replacement due to normal wear be ordered and kept on hand. These parts are supplied with all 3M-Matic™ case sealer models except the a20, a70, r70, and a80 case sealers. Replacement Parts and Ser[...]

20 Replacement Part s Illustrations and Parts List s AccuGlide™ 2+ STD 2 Inch Upper Taping Head, Type 10500 AccuGlide™ 2+ STD 2 Inch Lower Taping Head, Type 10500 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers . 2. Refer to the figure or figures to determine the individual parts re[...]

21 T a ping Head Assemblies—AccuGlide ™ 2+ STD 2 Inch[...]

22 Figure 10397—Upper Head[...]

23 Figure 10397—2" Upper Head Ref. No. 3M Part No. Description 10397-1 78-8133-9456-2 Frame, Tape Mount Upper Assembly 10397-2 78-8133-9458-8 Frame, Front Upper Assembly 10397-3 78-8068-4143-9 Guide, #1 10397-4 78-8068-4144-7 Guide, #2 10397-5 78-8060-7818-0 Screw, Hex Hd., M4 x 12 10397-6 78-8010-7416-8 Nut, Hex Jam, M4 10397-7 78-8070-1251[...]

24 Figure 10393—Upper and Lower Heads[...]

25 Figure 10393—2" Upper and Lower Heads Ref. No. 3M Part No. Description 10393-1 78-8133-9509-8 Applying Arm #1 10393-2 78-8133-9510-6 Applying Arm #2 10393-3 78-8070-1221-2 Plate, Tape 10393-4 78-8070-1309-5 Shaft, Roller 10393-5 78-8070-1367-3 Roller, Knurled Assembly 10393-6 78-8070-1266-7 Roller, Wrap 10393-7 78-8052-6580-4 Spacer 10393[...]

26 Figure 10387—Upper Head[...]

27 Figure 10387—2" Upper Head Ref. No. 3M Part No. Description 10387-1 78-8070-1392-1 Buffing Arm, Subassembly 10387-2 78-8070-1391-3 Buffing Arm, Subassembly 10387-3 78-8052-6575-4 Shaft, Roller 10387-4 78-8052-6586-1 Bushing, Buffing Roller 10387-5 78-8057-6178-6 Roller, Buffing 10387-7 78-8070-1220-4 Spacer, Spring 10387-8 78-8017-9109-2 [...]

28 Figure 10395—Upper and Lower Heads[...]

29 Ref. No. 3M Part No. Description 10395-1 78-8070-1388-9 Link, Arm Bushing Assembly 10395-2 78-8070-1389-7 Link, Arm Bushing Assembly 10395-3 78-8070-1271-7 Shaft, Pivot 10395-4 78-8017-9082-1 Bearing, Special, 30 mm 10395-5 78-8017-9106-8 Screw, Bearing Shoulder 10395-6 26-1003-5829-5 Screw, Hex Hd., M6 x 12 Figure 10395–2" Upper and Lowe[...]

30 Figure 10391—Upper and Lower Heads[...]

31 Figure 10391—2" Upper and Lower Heads Ref. No. 3M Part No. Description 10391-1 78-8070-1217-0 Frame, Cutoff Weldment 10391-2 78-8017-9173-8 Blade, 65 mm (2.56 Inch) 10391-3 26-1002-5817-2 Screw, Hex Hd., M5 x 8 10391-4 78-8070-1371-5 Blade Guard Assembly, w/English Language Label 10391-5 78-8052-6597-8 Shaft, Blade Guard 10391-7 26-1005-4[...]

32 Figure 10401—Upper and Lower Heads 4 14[...]

33 Figure 10401—2" Latch Upper and Lower Heads Ref. No. 3M Part No. Description 10401-1 78-8070-1395-4 Bracket, Bushing Assembly 10401-2 78-8076-4519-3 Shaft, Tape Drum, 50 mm 10401-3 78-8017-9169-6 Nut, M18 x 1 10401-4 78-8098-8827-0 Tape Drum Sub Assembly, 2" Wide 10401-5 78-8098-8749-6 Tape Drum 10401-6 78-8098-8817-1 Leaf Spring 104[...]

34 Figure 10399—Lower Head[...]

35 Figure 10399—2" Lower Head Ref. No. 3M Part No. Description 10399-1 78-8133-9502-3 Frame, Tape Mount Lower Assembly 10399-2 78-8133-9500-7 Frame, Front Lower Assembly 10399-3 78-8068-4144-7 Guide, #2 10399-4 78-8068-4143-9 Guide, #1 10399-5 78-8060-7818-0 Screw, Hex Hd., M4 x 12 10399-6 78-8010-7416-8 Nut, Hex, M4 10399-7 78-8070-1251-9 S[...]

36 Figure 10389—Lower Head[...]

37 Figure 10389—Lower Head Ref. No. 3M Part No. Description 10389-1 78-8070-1391-3 Buffing Arm Sub Assembly, #1 10389-2 78-8070-1392-1 Buffing Arm Sub Assembly, #2 10389-3 78-8052-6575-4 Shaft, Roller 10389-4 78-8052-6586-1 Bushing, Buffing Roller 10389-5 78-8057-6178-6 Roller, Buffing 10389-7 78-8070-1220-4 Spacer, Spring 10389-8 78-8017-9109-2 [...]

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