a/d/s/ iSeries manual

http://www .newportUS.com/i ® NEWPOR T Electronics, Inc. iDRA Controller DIN Rail T emperature/Process with Isolated Analog Output Operator ’ s Manual[...]

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T ABLE OF CONTENTS Part 1: Introduction ............................................................................................ 2 1.1 Description ................................................................................. 2 1.2 Safety Considerations ............................................................... 3 1.3 Before Y ou Begin .[...]

LIST OF FIGURES: Figure 2.1 Optional Remote Programmer Front Panel ............................ 5 Figure 2.2 Input and Output Connections ................................................. 6 Figure 2.3 Main Power Connections .......................................................... 7 Figure 2.4 Thermocouple Wiring Hookup ...........................[...]

NO TES, WARNINGS and CA UTIONS Information that is especially important to note is identified by following labels: • NOTE • W ARNING or CAUTION • IMPORT ANT • TIP NOTE: Provides you with information that is important to successfully setup and use the Programmable Digital Meter . CAUTION or W ARNING: T ells you about the risk of electrical s[...]

P ART 1 INTRODUCTION 1.1 Description This device can be purchased as a controller , with outputs or as a signal conditioner . • The iSeries offers unparalleled flexibility in process measurement. Each unit allows the user to select the input type, from 10 thermocouple types (J, K, T , E, R, S, B, C, N and J DIN), Pt RTDs (100, 500 or 1000 Ω, wi[...]

1.2 Safety Considerations This device is marked with the International Caution Symbol . It is important to read this manual before installing or commissioning this device as it contains important information relating to Safety and EMC (Electromagnetic Compatibility). This instrument is a panel mount device protected in accordance with EN 61010-1:20[...]

1.3 Before Y ou Begin Inspecting Y our Shipment: Remove the packing slip and verify that you have received everything listed. Inspect the container and equipment for signs of damage as soon as you receive the shipment. Note any evidence of rough handling in transit. Immediately report any damage to the shipping agent. The carrier will not honor dam[...]

P ART 2 SETUP Refer to the Quick Start Guide for assembly and disassembly instructions. 2.1 Optional Remote Programmer Front Panel Figure 2.1 Optional Remote Programmer Front Panel T able 2.1 Optional Remote Programmer Front Panel Annunciators 1 Output 1/Setpoint 1/ Alarm 1 indicator 2 Output 2/Setpoint 2/ Alarm 2 indicator °C °C unit indicator ?[...]

2.2 Front Panel Connections The front panel connections are shown in Figures 2.2 and 2.3. Figure 2.2 Input and Output Connections T able 2.2 Connectors POWER AC/DC Power Connector: All models INPUT Input Connector: All models TC, PR (Process), R TD OUTPUT 1 Based on one of the following models: Relay SPDT Solid State Relay Pulse OUTPUT 2 Based on o[...]

2.3 Electrical Installation 2.3.1 Power Connections Caution: Do not connect power to your device until you have completed all input and output connections. Failure to do so may result in injury! Connect the main power connections as shown in the figure below . Figure 2.3 Main Power Connections T able 2.3 Fuse Requirement (see specifications) FUSE C[...]

2.3.2 Thermocouple Input The figure below shows the wiring hookup for any thermocouple type. For example , for T ype K hookup, connect the yellow wire to the "2" terminal and the red wire to the "1(-)" terminal. When configuring your controller , select Thermocouple and Thermocouple T ype in the In pu t T y p e menu (see Part 3 [...]

9 2.3.3 T wo/Three/Four-Wire RTD The figures below show the input connections and input connector jumpers (shown in bold lines) required to hookup a 2-, 3- or 4-wire RTD. Figure 2.5 a) RTD-1000 ohm and b) RTD-100 ohm Wiring Hookup 500 ohm Wiring Hookup The two-wire connection is simplest method, but does not compensate for lead-wire temperature cha[...]

10 2.3.4 Process Current The figure below shows the wiring hookup for Process Current 0 – 20 mA. Figure 2.6 Process Current Wiring Hookup (Internal and External Excitation) When configuring your instrument, select Process T ype in the Input T ype Menu (see Part 3 ). 2.3.5 Process V oltage The figure below shows the wiring hookup for Process V olt[...]

11 2.3.6 Wiring Outputs This meter has three factory installed outputs. Output 1 can be configured as Control Output or Alarm Output with SPDT Mechanical Relay , SPST Solid State Relay , or Pulse. Output 2 is an Alarm Output with SPDT Mechanical Relay , SPST Solid State Relay , or Pulse. Output 3 is Isolated Analog (retransmission) V oltage and Cur[...]

This device has snubber circuits designed to protect the contacts of the mechanical relays when it switches to inductive loads (i.e. solenoids, relays). These snubbers are internally connected between the Common (C) and Normally Open (NO) relay contacts of Output 1 and Output 2. If you have an inductive load connected between Common (C) and Normall[...]

This device may have a programmable serial communication output. The RS-232 and RS-485 Output Connections are shown below . Figure 2.12 Serial Communication a) RS-232 Output Wiring Hookup b) RS-485 Output Wiring Hookup This device has built-in excitation. The connections are shown below . Figure 2.13 Excitation Output - + 24 Vdc Tx Rx RTN -Tx / Rx [...]

14 P ART 3 OPERA TION: Configuration Mode 3.1 Introduction The following configuration section is explained by using the Optional Remote Programmer Display , you may also configure your device on your computer using the Serial Communications Option. The instrument has two different modes of operation. The first, Run Mode, is used to display values [...]

15 3.2 Menu Configuration It is required that you put the controller in the Standby Mode for any configuration change other than Setpoints & Alarms. Figure 3.1 Flow Chart for ID and Set Points[...]

16 3.2.1 ID Number SEE ID MENU SELECTION IN CONFIGURA TION SECTION FOR ENABLE/DISABLE OR CHANGE ID CODE. If ID Code is Disabled or set as Default (0000) the menu will skip ID step to Set Point Menu. If ID Code is set to Full Security Level and user attempts to enter the Main Menu, they will be prompted for an ID Code. If ID Code is set to Setpoint/[...]

17 3.2.2 Set Points SETPOINT 1: Press a 1) Press a , if necessary until SP1 prompt appears. Press d 2) Display shows previous value of “Setpoint 1” with 1 st digit flashing. Press b & c 3) Press b and c to increase or decrease Setpoint 1 respectively . Holding b & c buttons down for approximately 3 seconds will speed up the rate at whic[...]

18 3.2.3 Configuration Menu Figure 3.2 Flow Chart for Configuration Menu Enter Configuration Menu: Press a 1) Press a , if necessary , until CNFG prompt appear . Press d 2) Display advance to INPT Input Menu. Press a 3) Pressing and releasing a to scroll through all available menus of Configuration section. 3.2.4 Input T ype Menu Figure 3.3 Flow Ch[...]

19 Input T ype (Thermocouple) ENTER INPUT TYPE MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advance to INPT Input Menu. Press d 3) Display flashes T.ç , RTD or PROC (Thermocouple, RTD or Process). If the displayed input type is T.ç , press a to skip to step 6 ( T.ç stops flashing). THERMOCOUPLE SUBMENU:[...]

20 Input T ype (RTD) ENTER INPUT TYPE MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press d 3) Display flashes T.ç , RTD or PROC (Thermocouple, RTD or Process). If the displayed input type is RTD , press a to skip to step 6 ( RTD stops flashing). RTD SUBMENU: Press b 4) Scroll [...]

21 Input T ype (Process) ENTER INPUT TYPE MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advance to INPT Input Menu. Press d 3) Display flashes T.ç , RTD or PROC (Thermocouple, RTD or Process). If the displayed input type is PROC , press a to skip to step 6 ( PROC stops flashing). PROCESS SUBMENU: Press b 4[...]

22 ENTER READING CONFIGURA TION MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Display advances to RDG Reading Configuration Menu. Press d 4) Display advances to DEC Decimal Point. DECIMAL POINT SUBMENU: Press d 5) Display flashes previous selection for Decimal locatio[...]

23 Reading Configuration (If Process was selected) INPUT/READING (SCALE AND OFFSET) SUBMENU: Input V oltage or Current can be converted or scaled into values appropriate for the process or signal being measured. So, a reading may be displayed, for example, in units of weight or velocity instead of in amperes or volts. The instrument determines Scal[...]

24 Conversion number is a coefficient of conversion between input values and real full display range (10000 counts, shown as 9999). See T able 3.2 below for proper conversion number . T able 3.2 Conversion T able RANGE CONVERSION NUMBER 100 mV 10000 / (100 x 1) = 100 1 V 10000 / (1000 x 1) = 10 10 V 10000 / (1000 x 10) = 1 0 -20 mA 10000 / (20 x 1)[...]

25 3.2.6 Alarm 1 This unit is equipped with three physical outputs that can only be configured as follows: a) Alarm 1, Alarm 2 & Analog Output b) Output 1, Alarm 2 & Analog Output Alarm must be DISABLED if Ramp is ENABLED. Figure 3.5 Flow Chart for Alarm 1 ENTER ALARM 1 MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Pr[...]

26 ALARM 1 ENABLE/DISABLE SUBMENU: Press b 5) Scroll though the available selection until ENBL displays to use Alarm 1. Press d 6) Display shows STRD stored message momentarily and then advances to ABSo only , if it was changed, otherwise press a to advance to ABSo Alarm 1 Absolute/Deviation Submenu. If DSBL Alarm 1 Disabled was selected, all subme[...]

27 CONT ACT CLOSURE SUBMENU: Press d 11 ) Display flashes previous selection. Press b to N.ç . Normally Closed or N.o. Normally Open. Press d 12) Display shows STRD stored message momentarily and then advances to AçTV only , if it was changed, otherwise press a to advance to AçTV Active Submenu. Normally Open: If this feature is selected, then t[...]

28 ALARM ENABLE/DISABLE A T POWER ON: Press d 15) Display flashes previous selection. Press b to ENBL enable or DSBL disable. Press d 16) Display shows STRD stored message. momentarily and then advances to ALR.L only , if it was changed, otherwise press a to advance to the ALR.L Alarm 1 Low V alue Submenu. If the alarm is enabled at Power On, the a[...]

29 3.2.7 Alarm 2 This unit is equipped with three physical outputs that can only be configured as: a) Alarm 1, Alarm 2 & Analog Output b) Output 1, Alarm 2 & Analog Output Alarm must be DISABLED if Ramp is ENABLED. Figure 3.6 Flow Chart for Alarm 2 ENTER ALARM 2 MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2)[...]

30 3.2.8 Loop Break Time/Field Calibration Figure 3.7 Flow Chart for Loop Break Time/Field Calibration ENTER LOOP BREAK TIME MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary , until Display advances to LOOP Loop Break T ime Menu. Press d 4) Display[...]

31 READING ADJUST SUBMENU: Press d 10) Display flashes 1 st digit of previous reading adjust value. Press b & c 11 ) Press b and c buttons to enter a new Reading Adjust value (-1999 to 9999). Press d 12) Display shows STRD stored message momentarily and then advances to SP.DV Setpoint Deviation Menu. Reading Offset Adjust allows the user to fin[...]

32 3.2.9 Output 1 This unit is equipped with three physical outputs that can only be configured as follows: a) Alarm 1, Alarm 2 & Analog Output b) Output 1, Alarm 2 & Analog Output Figure 3.8 Flow Chart for Output 1 It is required that you put the controller in the Standby Mode for any configuration change other than Set Points & Alarms[...]

33 ENTER OUTPUT 1 MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary , until Display advances to OUT1 Output 1 Menu. Press d 4) Display advances to SELF Self Submenu. SELF SUBMENU: The Self Option allows the output of the instrument to be controlled [...]

34 MAXIMUM/PERCENT HIGH SUBMENU: Specify in percent, the maximum value (99) for control output. If the output is time proportional (Relay , SSR, or Pulse), then the maximum duty-cycle, in percent, is specified. Press d 12) Display flashes 1 st digit of previous “Percent High” setting. Press b & c 13) Use b and c buttons to enter a new value[...]

35 If “ON/OFF” was selected in the Control T ype, the display skips to the Dead Band Submenu. AUTO PID SUBMENU: Press d 21) Display flashes ENBL or DSBL . Press b 22) Scroll through the available selections: “Enable” or “Disable”. Press d 23) Display shows STRD stored message momentarily and then advances to ANTL only , if it was change[...]

36 ST ART AUT O TUNE PID: Press d 27) Display flashes ENBL or DSBL . Press b 28) Scroll through the available selections: “Enable” or “Disable”. Press d 29) Display shows STRD stored message momentarily and then advances to CYCL only , if it was changed, otherwise press a to advance to CYCL Cycle T ime Submenu. If “Enabled” , the contro[...]

37 RESET SETUP SUBMENU: Press d 33) Display flashes 1 st digit of the previous I REST Reset value. Press b & c 34) Press b and c buttons to enter a new “Reset” value. Press d 35) Display shows STRD stored message momentarily and then advances to RATE only , if it was changed, otherwise press a to advance to RATE Rate Setup Submenu. Reset un[...]

38 DAMPING F ACTOR SUBMENU: Press d 42) Display flashes the previous “Damping Factor” selection. Press b 43) Scroll through the available selections: 0000 , 0001 , 0002 , 0003 , 0004 , 0005 , 0006 , 0007 . Press d 44) Display flashes STRD stored message and then advances to ANLG only , if it was changed, otherwise press a to advance to ANLG Ana[...]

39 3.2.10 Analog Output (Retransmission) This unit is equipped with three physical outputs that can only be configured as follows: a) Alarm 1, Alarm 2 & Analog Out b) Output 1, Alarm 2 & Analog Out Analog Output is available only if the Analog Output option board is factory installed. Figure 3.9 Flow Chart for Analog Output (Retransmission)[...]

40 READING 1: Press d 8) Display flashes 1 st digit of previous “Reading 1” value. Press b & c 9) Enter “Reading 1” value. (Example 0000). Press d 10) Display advances to OUT.1 Out 1 Submenu. OUT 1: Press d 11 ) Display flashes 1 st digit of previous “Out 1” value. Press b & c 12) Enter “Out 1” value. (Example 00.00). Press [...]

41 3.2.1 1 Ramp & Soak Alarm must be DISABLED if Ramp is ENABLED. Figure 3.10 Flow Chart for Ramp and Soak ENTER RAMP AND SOAK MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary , until Display advances to RAMP Ramp and SOAK Soak Menu. RAMP ENABL[...]

42 Ramp & Soak provides users with the flexibility to slowly bring the Process V ariable (PV) to the desired setpoint. Ramp & Soak values are specified in HH.MM format. The Ramp value indicates the time specified to bring the process variable to Setpoint 1 (SP1). Once the set point is reached, the PID takes over and the Process V ariable wi[...]

43 3.2.12 ID CODE Figure 3.1 1 Flow Chart for ID Code ENTER ID CODE MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary , until Display advances to ID ID Code Menu. ENTERING OR CHANGING YOUR (NON-DEF AUL T) ID CODE: Press d 4) Display advances to ____[...]

44 ENTERING OR CHANGING YOUR (DEF AUL T) ID CODE: Enter ID menu (Repeat steps from 1 to 3). Press d 10) Display advances to CH.ID Change ID Code Submenu. Press d 11 ) Display shows 0000 message with flashing 1 st digit. If you want to change your default “ID Code” you can do it now , otherwise press a and menu will skip to FULL Full Security Su[...]

45 3.2.13 COMMUNICA TION OPTION Purchasing the controller with Serial Communications permits an instrument to be configured or monitored from an IBM PC compatible computer using software available at the website listed on this manual or on the CD-ROM enclosed with your shipment. For complete instructions on the use of the Communications Option, ref[...]

46 ENTER COMMUNICA TION OPTION MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary , until Display advances to COMM Communication Options Menu. Press d 4) Display advances to C.PAR Communication Parameters Submenu. If Communication Option is not insta[...]

47 STOP BIT SUBMENU: Press d 15) Display flashes previous selection for “Stop Bit”. Press b 16) Scroll through the available selections: 1-BIT , 2-BIT . Press d 17) Display shows STRD stored message momentarily and then advances to BUS.F only , if it was changed, otherwise press a to advance to BUS.F Bus Format Submenu. BUS FORMA T SUBMENU: Det[...]

48 Press d 25) Display flashes previous selection for “Echo”. Press b 26) Scroll through the available selections: NO, YES. Press d 27) Display flashes STRD stored message momentarily and then advances to STND only if it was changed, otherwise press a to advance to STND Communication Standard Submenu. COMMUNICA TION INTERF ACE ST ANDARD SUBMENU[...]

49 DA T A FORMA T SUBMENU: Preformatted data can be sent automatically or upon request from the controller . Use the Data Format Submenus to determine what data will be sent in this preformatted data string. Refer to the iSeries Communications Manual for more information about the data format. At least one of the following suboptions must be enable[...]

50 TEMPERA TURE UNIT SUBMENU: Includes a byte in the data string to indicate whether reading is in Celsius or Fahrenheit. Press d 50) Display flashes previous selection for UNIT . Press b 51) Scroll through the available selections: NO, YES. Press d 52) Display shows STRD stored message momentarily and then advances to ADDR only , if it was changed[...]

51 3.2.14 DISPLA Y COLOR SELECTION This submenu allows the user to select the color of the display . Figure 3.13 Flow Chart for Display Color Selection ENTER DISPLA Y COLOR SELECTION MENU: Press a 1) Press a , if necessary , until CNFG prompt appears. Press d 2) Display advances to INPT Input Menu. Press a 3) Press a , if necessary , until Display [...]

52 ALARM 2 DISPLA Y COLOR SUBMENU: Press d 11 ) Display flashes previous selection for “Alarm 2 Color Display”. Press b 12) Scroll through the available selections: GRN , RED or AMBR . Press d 13) Display shows STRD stored message momentarily and then momentarily shows the software version number , followed by RST Reset, and then proceeds to th[...]

53 Example 3: Output 1: Relay , Setpoint 1: 200 Alarm 2: Relay , Setpoint 2: 200 Alarm 1 Setup: Deviation, Band, “ALR.H” = 20 Alarm 2 Setup: Deviation, Hi/Low , “ALR.H” = 10, “ALR.L” = 5 Color Display Setup: “N.CLR” = Green, “1.CLR” = Amber , “2.CLR” = Red Display colors change sequences: AMBER RED GREEN GREEN RED AMBER • [...]

54 RTD Input (ITS 68) 100/500/1000 Ω Pt sensor , 2-, 3- or 4-wire; 0.00385 or 0.00392 curve V oltage Input 0 to 100 mV , 0 to 1 V , 0 to 10 Vdc Input Impedance 10 MΩ for 100 mV 1 MΩ for 1 or 10 Vdc Current Input 0 to 20 mA (5 ohm load) Configuration Single-ended Polarity Unipolar Step Response 0.7 sec for 99.9% Decimal Selection None, 0.1 for[...]

55 ALARM 1 & 2(programmable): T ype Same as Output 1 & 2 Operation High/low , above/below , band, latch/unlatch, normally open/normally closed and process/deviation; front panel configurations OUTPUT 3 ANALOG OUTPUT (programmable) Isolated, Retransmission 0 to 10 Vdc or 0 to 20 mA, 500 Ω max. Accuracy is 1% of FS, for Scaling Gain from 0.[...]

56 EXCIT A TION 24 Vdc @ 25 mA Not available for: Low Power Option ( -DC ) or Serial Communication Option ( -C24 ) INSULA TION Power to Input/Output 2300 V ac per 1 min. test 1500 V ac per 1 min. test (Low V oltage/Power Option) Power to Relays/SSR Outputs 2300 V ac per 1 min. test Relays/SSR to Relay/SSR Outputs 2300 V ac per 1 min. test RS-232/48[...]

57 J K T E R S B C N L RTD RTD T able 4.1 Input Properties TC Input T ype Range Accuracy Iron-Constantan -210 to 760°C 0.4°C -346 to 1400°F 0.7°F -270 to -160°C 1.0°C CHROMEGA ® - -160 to 1372°C 0.4°C ALOMEGA ® -454 to -256°F 1.8°F -256 to 2502°F 0.7°F -270 to -190°C 1.0°C Copper-Constantan -190 to 400°C 0.4°C -454 to -310°F 1.8?[...]

58 P ART 5 F ACT OR Y PRESET V ALUES T able 5.1 Factory preset value MENU ITEMS F ACTOR Y PRESET V ALUES NOTES Set Point 1 (SP1) 000.0 Set Point 2 (SP2) 000.0 Input: Input T ype (INPT) TC, type K Reading Configuration (RDG): Decimal Point (DEC.P) FFF .F T emperature unit (TEMP) °F Filter value (FL TR) 0004 Alarm 1 & 2 : Alarm 1 (ALR1) Disable [...]

59 MENU ITEMS F ACTOR Y PRESET V ALUES NOTES Ramp & Soak (RAMP) : Ramp (RAMP) Disable (DSBL) Soak (SOAK) Disable (DSBL) Ramp V alue (RAMP) 00:00 Soak V alue (SOAK) 00:00 ID : ID V alue 0000 Full ID (FULL) Disable (DSBL) Set Point ID (ID.SP) Disable (DSBL) Communication Parameters: Baud Rate (BAUD) 9600 Parity (PRTY) Odd Data bit (DA T A) 7 bit [...]

60 P ART 6 CE APPRO V ALS INFORMA TION This product conforms to the EMC directive 89/336/EEC amended by 93/68/EEC, and with the European Low V oltage Directive 72/23/EEC. Electrical Safety EN61010-1:2001 Safety requirements for electrical equipment for measurement, control and laboratory . Double Insulation Pollution Degree 2 Dielectric withstand T[...]

61 NO TES[...]

62 NO TES[...]

63 NO TES[...]

Warranty/Disclaimer NEWPORT Electronics, Inc. warrants this unit to be free of defects in materials and workmanship for a period of one (1) year from the date of purchase. In addition to NEWPORT’ s standard warranty period, NEWPORT Electronics will extend the warranty period for four (4) additional years if the warranty card enclosed with each in[...]

M4165/N/0206 For immediate technical or application assistance please call: Newport Electronics, Inc. 2229 South Y ale Street • Santa Ana, CA • 92704 • U.S.A. TEL: (714) 540-4914 • F AX: (203) 968-731 1 T oll Free: 1-800-639-7678 • www .newportUS.com • e-mail:info@newportUS.com ISO 9001 Certified Newport T echnologies, Inc. 976 Bergar ?[...]