Acer S5201 manual

1 Projector Service Manual Model: S5201/S5201B/S5301WB s eries V ersion: Rev1 First Edition (Dec. 2010) RESTRICTIONS ON USE OF M A TERI A LS :[...]

2 Index REVISION LIST .................................................................................................................... 3 CHA PTER 1 SY STEM SPECIFICA TION ......................................................................... 4 Product Specification .............................................................................[...]

3 Revision List Version Release Date Revision Histor y Vendor Model Name Rev0 2010.12.21 First Release Rev1 201 1.01.1 1 Add S5201B/ S5301W B (1) Ch1-Add SPEC (2) Ch2-Update Firm ware Upgrade SOP (3) Ch3-Disassem bly proce ss, Module Assem bly Ke y Point (4) Ch4-Add “DM D Im age Quality “ sect ion, Change RS2 32 baud rate d efault to 9600. (5) [...]

4 Chapter 1 S y stem Specification Product S pecification 1.0 Op tical Performance 2.0 Im age Quality 3.0 Mech anical Specification 4.0 Pa ckaging 5.0 T hermal Specification 6.0 En vironmental 7.0 Regulat ory 8.0 Reliab ility 9.0 Po wer Requirements 10.0 Pa nel Specification 11.0 Com patibility 12.0 Im age Interface 13.0 Con trol Interface 14.0 Use[...]

5 1.0 Optical Performance Tested under 60” (diagona l) image size with W ide projection lens position unless other spe cified. 1.1 ANSI Brightness Minimum 2400 Lumens 1.2 Brightness Unifo rmity 1.2.1 ANSI Uniformity Minimum 45% 1.2.2 JBMA Uniformity Minimum 65% 1.2.3 Upper-Down unbalance 0.5~2 1.2.4 Left-Right unbalance 0.6~1.67 1.3 Contrast Rati[...]

6 2.3.3 Screen distortion S5201/ S5201B : |A| <= 4.5 mm, |B| <= 4.0 mm, |C| <= 3.5 mm with 81” image size S5301WB : |A| <= 6.0 mm, |B | <= 5.5 mm, |C| <= 4.0 mm with 95” image size 2.4 Projection Offset S5201/ S5201B : 130% ± 5% S5301WB : 1 10% ± 5% 2.5 Focus Range 2.5.1 Visible Range 0.5~2m 2.5.2 Clea rly Focus Range 0.75 ~[...]

7 Operating 10~90%RH, without condensat ion 6.2 Humidity S torage 10~90%RH, withou t condensation T ypical Normal mode: 36dBA @ 23± 2° C, C W x2 speed Eco mode: 31dBA @ 23± 2° C, C W x 2 speed Normal mode: 38dBA @ 23± 2° C, C W x3 speed Eco mode: 33dBA @ 23± 2° C, C W x 3 speed 6.3 Audible No ise Level Maximum Normal mode: 38dBA @ 23± 2° [...]

8 1 1.4 DDC EDID1.3 Adhere to Appendix A 12.0 Image Interface Adhere to Electrical S pecif ication 12.1 Analog RGB Input 15 pin D-Sub (Female) x 2 G(Y): V ideo amplitude 0.7/1.0 Vp-p : Impedance 75 Ω RB(CbCr): Video amplitude 0.7 Vp-p : Impedance 75 Ω HD/VD/CS: TTL Level 12.2 Video Input RCA ja ck (Y ellow) Video amplitude 1.0 V p-p : Impedance[...]

9 IEEE 802.3u compliance ANSI X3T12 TP-PMD 1995 S5301WB : USB T ype A fo r W ireless Dongle Compliant to following standards, IEEE 802.1 1b :up to 1 1 Mbps,2.4GHz . IEEE 802.1 1g:up to 54 Mbps, 2.4G Hz. IEEE 802.1 1n draf t 6.0:up to 150Mbps,2.4GHz. 13.4 USB Connector S5201 / S5201B : Mini T ype B x 1 T erminal for page up/down S5301WB : Mini T ype[...]

10 (Only for S5201) 2. SW source Detection ： Please see Appendix E Item 9 22.0 Alarm sound (Only for S5201B/ S5301W B) 22.1 Power on Beep sound Frequency follows Ace r S W spec 1.19. Only one volume 22.2 T imer Frequency follows Acer SW spec 1.19. Three kind s of volume setting 3D Projection :  This function is only for 3D co ntents and must w[...]

11  If non-3D mode (120Hz), keep normal/same brightness.  Not support timing in 3D mo de requirement • 3D function can be opened when 50/ 60/100/120Hz. • Refresh rate change to not supported 3 D timings under 3D mode, please show warning message of " Input Not Supported under 3D mode ", to enforce user to change back.  Remind[...]

12 Electrical Specification 1. T iming T able The PC timing is as following: (For S5201): Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz) VGA_60 59.940 31.469 25.175 VGA_72 72.809 37.861 31.500 VGA_75 75.000 37.500 31.500 VGA_85 85.008 43.269 36.000 640 x 480 VGA_120 1 19.518 6 1.910 52.500 SVGA_56 56.250 35.156 36.000 SVGA_60 60.31[...]

13 (For S5201B/S5301WB): Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz) VGA_60 59.940 31.469 25.175 VGA_72 72.809 37.861 31.500 VGA_75 75.000 37.500 31.500 640 x 480 VGA_85 85.008 43.269 36.000 VGA_70 70.087 31.469 28.3221 720 x 400 VGA_85 85.039 37.927 35.500 SVGA_56 56.250 35.156 36.000 SVGA_60 60.317 37.879 40.000 SVGA_72 72.188[...]

14 The DVI_D & HDMI (HDCP) Established timing is as following: (For S5201): Resolution Mode Refresh rate (Hz) H-frequency (kHz) Clock (MHz) VGA_60 59.940 31. 469 25.175 VGA_72 72.809 37. 861 31.500 VGA_75 75.000 37. 500 31.500 VGA_85 85.008 43. 269 36.000 640 x 480 VGA_120 1 19.518 61.910 52.500 SVGA_56 56.250 35.156 36.000 SVGA_60 60.317 37.87[...]

15 480i 60 15.73 27.000 480p 60 31. 47 27 576i 50 15.63 27.000 576p 50 31. 25 27.000 720p_60 60 45. 00 74.25 720p_50 50 37. 50 74.25 1080i_60 60 33.75 74.25 1080i_50 50 28.13 74.25 1080p 60 67.5 148.5 1080p 50 56.26 148.5 1080p 24 27.00 74.25 V ideo(HDMI) 1080p 23.98 2 6.97 74.175 (For S5201B/S5301WB) : Resolution Mode Refresh rate (Hz) H-frequency[...]

16 W XGA _85 84.837 68.633 1 17.500 1280 x 720 W XGA _60 60.000 45.000 74.250 1280 x 800 W XGA _60 59.810 49.702 83.500 1440 x 900 W XGA +_60 59.887 55.935 106.500 1680 x 1050 1680x1050_6 0 59.954 65.290 146.250 1920 x1080 1920x10 80_RB 60.000 66.587 138.500 1920 x1080 1920x1080_E IA 60.000 67.500 148.500 1366 x 768 acer_16:9 59.790 47.712 85.500 1[...]

17 2. Characteristics of inputs/outputs Signal Paramet er Min T ype Max Impedance 7 5 Ohm Amplitude 0.7 V o lts peak-to-peak Black pedestal 0 V olts RDA T A GDA T A BDA T A Pixel Clock 170 M Hz Impedance 7 5 Ohm Amplitude 1 V olts peak-to-peak Video amplitude 0.7 V olts peak-to-peak Sync amplitude 0.3 V olts peak-to-peak Black pedestal 0 V olts GDA[...]

18 Pin Def inition Pin Definition P in Definition Pin Definition 1 Red video (Pr) 2 Gree n Vi deo (Y) 3 Blue Video (Pb) 4 NC 5 NC 6 Red Video Return 7 Gree n Vi deo Return 8 Blue Vid eo Return 9 DDCP 5V 10 GND 1 1 GND 12 Bi-directional data (SDA) 13 Horizontal Sync 14 V ertical Sync 15 Data cl ock (SCL)  Video & Component Input  S-Video i[...]

19  HDMI Input  Mini USB TYPE B (for S5201B/S5301 W B) Pin Description 1 Vbus 2 D- 3 D+ 4 ID 5 GND[...]

20 Power Supply S pecifica tion 1. Input Power S p ecification S pecifica tion Description Input V oltage Range The unit shall meet all the operating requirements w ith the range 90 ~ 264 V AC Frequency Range The unit sha ll m eet all the operating requireme nts with an input frequency range 47 Hz ~ 63 Hz Power Consumption Normal operation: 352W (M[...]

21 System Block Dia gram[...]

22 Product Overvie w[...]

23[...]

24[...]

25[...]

26 Chapter 2 S y stem Utilities Firmware Upgrade SOP Basic Operating  Lo w -Power S t andby M ode ： ： ： ： This mode is ap plied f or normal situation. If you want to enter this mode, you could jus t plug in power cord. Power LED will show Red for 1 sec then show Orange. W hen th e power LED shows Re d, it means system i s not re ady for [...]

27 Download MCU C ode, LAN and Firm w are 1. Do w nload WT61P803/WT 6702 M CU Code ： ： ： ： (i n Lo w - P ower S t andby , for S5201 all series) Condition ： ： ： ： Situation 1 ： MCU code is empty (The 1 st time to plug in power cord) Situation 2 ： MCU version upda te System Action ： ： ： ： System needs a few sec to download[...]

28 7. after login it, modify the web address, modify “projector” to “up grade”, as below  8. If your connection success, you will see fo llowing web: 9. Select image file (*. img) and press Upgrade. 10. Wai t count down to finish upgrading.[...]

29 4. Do w nload Main Firm ware(For all series) ： ： ： ： DLP Composer LIte Inst allation Process (1) Inst allation 1. Double click the Setup f ile for DLP C omposer Lite 9.0 or above version . 2. W hen the Inst allation W iz ard appears, click “Next”. 3. Select to accept the License A greement, than click “Next” 4. Click “Next” i[...]

30 Note: The default inst allation directory is: C:Program FilesDLP Composer Lite9.2 If you wan t t o instal l to a dif ferent directory (perhap s alongside a prior release of DLP Composer™ Lite), click the "Browse" bu tton on the "Select Features" page. 5. W hen fin ishing installat ion, click “Finish”, and then restart[...]

31 (2) Setting for y our first use  Select Library : 1. W hen s tart to use this program to do wnload at first time, you need to check if the library folder is existed under the path of Library . 2. Check if there are library files in the a ssigned path. If n ot, unzip the library file into the path. (Y ou can unzip “DDP243x_Download_T ool_ V [...]

32  Set communicatio n (for download by RS232): 1. Select “Edit”->”Preference”. 2. Select “Communications”-> “Serial Port” -> ”Config”. 3. Make sure the settin gs are the same as below figure-> Click ”OK”. 4. Click ”OK”.[...]

33 (3) Download Proced ure  Ho w to download Hardware required 1. S tandard RS232 Download cable (Mini Din 3 pin male for Both terminals) 2. Pe rsonal computer or laptop computer Sof tware required 1. DLP Composer Lite program 2. New version FW Download procedure a. Co nnect RS-232 cable to PC and proje ctor b. L et projector be in Downl oad Mod[...]

34 e. Click o n “Flash Loader” and browse the image file (new version firmware) f. Select Complete Image Do wnload, and make sure to check “Skip Boot loader area (32KB)” g. P ress “Reset Bus” and check the sta tus which should show “Bus Rese t” h. P ress “S tart Download” to begin update new firmware. i. Press “Y es” t o con[...]

35 j. Wa it till composer lite notice download complete. W hen dow nload complete, LED signal on projector will show standby status. Method to enter fa ctory menu 1. Press keypad Power and image will show Power Down OSD function 2. Press keypad Lef t twice then press Menu , then enter the Factory mode. S tep 1 S tep 2[...]

36 EDID Upgrade SO P Equipment List 1. PC : with parallel (printer) port 2. EDID Board 3. Printer cable : 25pin male-fema le (connect PC to EDID board) 4. D-sub cable* : with full 15pin (connect EDID board to Projector) 5. HDMI cable*(connect EDID bo ard to Projector) 6. DVI cable* (connect EDID board to Projecto r) (*Note: Not every model’s EDID[...]

37 3. How to use Download T ool : Sof tware Installation, Un-inst alla tion :  Unzip the “Q-EDID” program f iles in the same directory .  Install Q-EDID tool : Execute “Install Q-EDID.BA T ” to install & regist er EDID Board into the computer .  Un-install Q-EDID tool : If you want to uninstall this tool, execute “Uninstall Q[...]

38 (3) Rea d EDID: • Read D-SUB/DVI EDID: 1. EDID T ype Se lection : Choose ‘ ‘EDID 128 Bytes’’ 2. Read EDID : Click “Read E DID”. 3. W hile co mplete, it will show message’’ Read EDID OK… ‘’, and the read-out DDC will show in the table in program. Import ant Note :  Be reminded to connect Only One po rt every time, becau[...]

39 Serial Number Up grade SOP Hardware required 1. S tandard RS232 Download cable 2. Personal computer or laptop comput er Sof tware required 1. Acer_Service_T ool(Data)_3.1.exe When need to use this Se rial Number Upgrade program: W hen it’s time to replace Main b oard for r epair , it’ s necessary to rewrite o riginal S/N and some adjustment [...]

40 6. Click “Save” to save data into the assigned file nam e. 7. Change new Main board: (1) Unplug power cable and RS232 cable from projector , and change new Main board into Projector . (2) After changing Main board, reconnect power cable and RS232 cab le into Projector . 8. W rite S/N & data into new Main board: Press “Retrieve System?[...]

41 Chapter 3 S y stem Disassembling and Rep lacement Main Unit Disassembling T ool : Screw Driver --Hex (#4-40) an d Cross(Mechanical : M3,M4, Opt.Engine :M2 ) Process : S tep Descripti o n T o ol 1 ( 1 ) D isasse mble t he scr ew*5(M 3*L 8) in t h e l ow e r ca se an d scr e w *2 (M 2 . 5 *L1 0) in the i nlet and o utle t case . ( 2 ) Ta ke of f t[...]

42 4 ( 1) Di sasse mbl e the screw * 6 ( Hex #4-40*L6), t hen ta ke off th e R/C .( Fi g ure1). ( 2) Di sasse mbl e the screw * 5 ( M3*L6) a nd lo os the wi res conne ctin g the eng i ne and th e M B. ( 3) Take of f th e S H D o f the mai n board.(Figu r e2 ) screw dri ve r 5 ( 1) Ext ract al l t he wires in th e m a in bo a rd a nd l oose t he w i[...]

43 7 ( 1) Di sm antle t h e scr ew s *2 ( M 3*L6 ) t o lo ose t he t wo wir es. (Fi gure 1) ( 2) Di sm antle t h e G r oundi ng screw (M 4 * L 6) i n th e shiel d and l oose the G rou n din g w i re. ( F i gu r e2 ) 8 ( 1) Di sm antle t h e scr ew s*4 ( M 3*L8 ) conne cting th e PB sh i el d and the L/C, t hen t ake off the shiel d. (Fi gure 1) ( 2[...]

44 11 ( 1) Di sasse mbl e the screw * 3 ( M2.5* L10 ), t hen ta ke off t h e engine. (Figure1) ( 2) Di sasse mbl e the screw * 2 ( M3*L8) a nd t a ke o f f BKT unde r t he eng in e. ( F ig ure2 ) screw dri ve r 12 ( 1) Take of f th e ba llast m yl a r ( F i gu r e1 ) ( 2) Ext ract al l t he wire in th e bal last an d the D ism antle t h e scr e w *[...]

45 3 (1) D i sassembl e scr ews* 2 (M 3 *L5) c onnec t i n g the BK T a nd t ake it o f f. (2) D i sassembl e screw *1(M 3*L4) an d take off t he C/W mod ul e . scr e w drive r 4 (1) D i smant l e screw s*2(M 2. 5 * L 5) c onn ecting t he IL L mod ul e and take i t off . (2) Ta ke of f the de t ail pa rts in t he IL L mod ul e if n e cessary. scr e[...]

46 Module Assembly Ke y Point - Optical Engine 1. Light Pipe Module assembl y and o verfill alignment 1.1 A ssembly LP Module to HSG DMD i. Assembly two Overfill ad justment screws to HSG DMD (Fig. 1-1). ** Adjustment criteria refer to be low item (Fig. 1-2). ii. Assembly “Clip LP” and lock with screw well (Fig. 1-3). iii. Press CLIP of RE_BKT_[...]

47 Fig. 1-2 Fig. 1-3 Fig. 1-4 Screw Clip LP 1. Press down the Clip 2. Insert the LP Module Pre assemble this scr ew not over the side surface. Pre assemble this screw not over the bottom surface.[...]

48 Fig. 1-5 Fig. 1-6 Fig. 1-7 Fig. 1-8 Fig. 1-9 1. Place Clips on BKT surface Overfill adjustment screws LP Datum of DMD HSG 2. Push Baffle LP to hook DMD HSG Push on the left corner until lock the screw well 1. Place Clips on BKT surface Lock the screw well[...]

49 2. A sse mbly FM Module: Place FM on “HLD FM” surface (Fig. 2-1) and use “Clip FM” to fix FM(Fig. 2-2). Fig. 2-1 Fig. 2-2 3. A sse mbly HSG ILL Module: 3.1 CM Assembly I. Inse rt “Clip CM Side” first, and then place “Clip Front CM” to f ixed-shaf t of ILL SUB before locking screw (Fig. 3-1, Fig. 3-2). II. Assemble Mylar SUB HSG t[...]

50 Fig. 3-3 Fig. 3-4 Fig. 3-5 Fig. 3-6 Fig. 3-7 Clip UP CM MYLAR CM S pon ge Screw Datum2 Datum1 Datum3 MYLAR SUB HSG[...]

51 4. A L, HSG ILL and HSG DMD A ssembl y: 4.1 Placed “AL” on the “HSG DMD”. The “raised surface” of “AL” shall toward “DMD direction” (Fig. 4-1). 4.2 T o assemble ”HSG ILL SUB Module” with “HSG DMD” and cover over on “AL” and the then lock with screws(Fig. 4-2). Fig. 4-1 Fig. 4-2 5. DMD and Chip B/D Module: 5.1. Jud[...]

52 Fig. 5-3 Fig. 5-4 5.4 Place Damper on the su rface of Chip-BD Fig. 5-5. . Fig. 5-5. 6. A sse mbly Optical Engine: 6.1 Assemble “CW Module” to “DMD HSG” and lock with screws well (Fig.6-1). F i g . 6 - 1 Button Open notation Close notation Chip-BD Damper Screw[...]

53 6.2 (Onl y for S 5201B) : Paste the spong on Mylar C W, for touching lower case (Fig. 6-1-1) Fig. 6-1-1 6.3 Assemble “BKT LINK Lamp” to “DMD HSG” and lock with screws well(Fig. 6-2). Fig. 6-2 7. A sse mbly OP ENG 7.1 Assemble “Baffle DMD” to “HSG DMD” (Fig.7-1). 7.2 Assemble “S ponge DMD” to “HSG DMD” (Fig.7-1). 7.3 Assem[...]

54 F i g . 7 - 1 Fig.7-2 Fig.7-3 Alignment keying Baffle DMD S pon ge DMD S pon ge DMD Fixed shafts o f DMD HSG[...]

55 7.4 Assemble Thermal Pad & Gasket Hest-sink then place contact DMD (Fig. 7-4, 7-5). i. Press center of H eatsink before assemble spring screws, and then keeps press until spring screw assembly f inish. i. Pre-fastening Sequence: [ 1 ] - [ 2 ] - [ 3 ] - [ 4 ]. ii. Fastening Sequence: [ 2 ] - [ 1 ] - [ 4 ] - [ 3 ]. iii. Screw T orque must be c[...]

56 7.6 Pre-assemble Lens and P re-Lock with screws. Sequence [1]-[2]-[3] 7.7 Assemble “Ring Focus” ○ 1 ○ 2 ○ 3 Ring Focus[...]

57 Module Assembly Key Point – Mechanical 1. Appeara nce Case assembl y concern 1.1 L ower Case module Label Adjust Foot x1 (Free drop) Adjust Foot x2 (thread) Mold in nut*3 Sub_Assy M4 Heat melt nut*2 Sub_Assy M2.5 He at melt nut*3 Sub_Assy M3 Heat melt nut*2 SA T URN Adj ust Foot(rear) : Add glue on thread Push button S pring SA T URN Adj ust F[...]

58 1.2 Up per Case module Sponge adjust Sponge Align the boss M3 Screw SCRW MACH PH W/ FL M3*5L NI DOOR LAMP KEYP AD LED LENS LED LEN S Align Pin[...]

59 1.3 L amp door module Rubber keyp ad Please make sure: 1. Press all rubber close to upper ca se. 2. After assembled please check rubber surface even. Mylar for U/C light leakage Align these ribs M2.5 heat melt nut direction[...]

60 1.4 Fro nt Case and Rear Case module Front Case ASSY_SUB: Heat Melt IR LENS Please make sure IR lens fixed close to front case. ASSY_SUB: IR_board &wire Please make sure IR board fixed close to front case. hook use M3 screw to fix it on FC IR LENS Rear Please make sure IR lens fixed close to rear case.[...]

61 1.5 I nlet Case and Outlet Case module Inlet Case Module Please notice wire dressing route Notice: The align pin must insert to fan 6013 completely Align pin on inlet-case[...]

62 2. La mp Box & Blower , Power Boa rd assembly concer n Inlet Case Module & Fan F A N60*60* 13 fan wire direction SCR W MACH PH W/FL M3*16L NI Assy_Nozzle Cu plate: Opening face outside. Thermal breaker- T ext face out side[...]

63 BKT CLIP MOUNT and MOUNT SEA T Nozzle Blower CLIP MO UNT and MOUNT SEA T Screw M3*6L Match Louver Lamp Box Please press to bottom and check hook position. Lamp connector Door Switch Lamp Box module Door Switch[...]

64 Mylar on BKT lamp box Align the BKT Align the BKT The two pin with heat shrinkage tube away from the lamp box attach ta pe on lampbox align the edge f irst then align the ed ge secend[...]

65 3. Ba llast wire alignment concern Ballast Mylar EMI Ballast Wire ballast dre ssing Notice wire cross dressing Lamp box blower W ire under the lamp box[...]

66 4. P ower Board and Main Board wire ali gnment Ballast to lamp wire addressing Mylar ballast align pin W ire Blower P ower Board W ire Ballast BOSS*2 BKT ST Lens Bottom[...]

67 OPTICAL ENG . The arrow align the line on ST lens Rubber for light leakage on ST lens BKT ST Lens T op Notice: The rubber arrow not to be Notice: The Engine screw Priority Clip on Eng screw-2[...]

68 5. BKT MB & M ylar Mylar1 Mylar2 Mylar3 cover this surface cover this surface Align the edge Notice wire slot Assy the inlet-ca se before PW-BK T[...]

69 Wire clip Wire clip Here is slot Notice: The Bkt. Not pres sed the part on power bo ard Fan 8025 Fan 8025 wire Fan 9225 Clip Fix -- W ire Fan8 025 & 9225 Fix— W ire speaker Grounding Y ellow Green w ire goes through he re.[...]

70 6. MB a nd A w in BD ST AND OFF M3 D6 *9L CU M3 screw mach Slot insert Aw in BD Fix this screw at first C W wire W ire dressing regular and avoid breaking wire. W ire saddle use clip to bind speaker wire,IR wire, & CW wire wire Fan6013[...]

71 This screw fixed with U/C W ire ballast Ballast wire insert to m ain-board directly SHD Main - Board At first ass emble back side then front s ide. Rear Case Push rear cover ver tically . Please check gap. Upper Case Put upper cas e verticall y[...]

72 attach mylar on UC align this edge First Second Screw[...]

73 Before fixed screw , please check a ll hooks. Notice wire dressing and don’t interfere with lamp holder Film lamp exploded[...]

74 7. O verall wire review Notice: lamp wire dressing.[...]

75 Chapter 4 Troubleshooting System Analysis Keypad LED OK No If Power On, Lam p On? Y es No No Signal? Power A uto T urn Off IR Remote Contr ol NG? Pixel Fail? Y es No No No Y es Y es Y es Y es S tep: 1. Check Lam p Door 2. Check Po wer Board and Int erlock 3. Check Connecti on between P W R BD and Main BD 4. Check Main Boar d 1. Check Lam pen wir[...]

76 Optical & Optical Engine T rouble Shooting Guide No. Item T roub le Shooting Guide 1 Brig htne ss 1. Change lamp 2 Uniformity 1. Change lamp 3 FOFO Contrast 1. Check ADC calibration 2. Check user ’ s menu brightne ss & contrast are default 3. Clean DMD 4. Clean PL 5. Check ILL stop assy 4 ANSI Contrast 1. Clean PL 2. Clean DMD 3. Chang[...]

77 Fig. 2-1 II. Re-assemb le LP module—include LP , LP Baffle, LP clip.  DMD Image Quality 1. Scope This document specifies the image quality requirements applicable to the DLP®.55XGA T ype X, Series 450 V alue, and DLP TM .65WXGA-800 V alue Component Set. The Component Set provides the DLP®. 55XGA T ype X and Series 450 V alue Projector wit[...]

78 Border Artifacts Border artifacts are a general category of image artifacts that may show up on screen in the area outside of the active array . Border a rtifacts incl ude: Exposed Bond W ires, Exposed Metal 2, and Reflective Edge. Bond W ires Bond W ires are the electrical connections betw een th e die and the DMD ceramic package. If visible, t[...]

79 T able 1 Image Quality S pecificat ion (for S5201/ S5201B ) SEQ# T est SCREE N ACCEPT ANCE CRITERIA 1 Major Dark Blemish Blue 60 1. 4 visible dark blemishes a re allowed in the ≦ active area 2. No blemish will be ＞ 1.5” long/diame ter 2 Major Light Blemish Gray 10 1. 4 visible dark blemishes a re allowed in the ≦ active area 2. No blemis[...]

80 conditions of inspection spe cified in Section 3. 3. T he rejection basis for all cosmetic DMD defects (scratches, nicks, particles) will be the projected image tests referenced in T able 1. 4. De vices that meet this image quality specification but are deemed undesirable by the customer may not be returned to TI without prior approval by TI. 5.[...]

81 Power Supply T r ouble Shooting Gui de 1. Introduction This document is prepa red to be a guide to repair trouble sets, some problems happen more frequently are taken as example in it. 2. Problems (a) no power Y es No Y es No No power Is CN701 pin1 1 =5 v? Check power BD Change m ain BD Is door SW press down? Check lamp doo r Change po wer BD[...]

82 (b) lamp can not turned on No Y es No Y es Lamp can not turned on has lamp wire connect correct? (Ballast bd between lam p) W ire connect certainty has power wire connect correct? (po wer bd between ballast bd) W ire connect certainty has enable wire connect correct? (m ain bd to ballast bd) W ire connect certainty No Y es A[...]

83 A Has TH break er wire connect correct? (m ain bd to ballast bd) W ire connect certainty No Change color wheel Has color whee l operation norm ally? Y es No Y es If change ballast b d, lam p can be Turned on or not? No Change lamp Y es Change ballast b d[...]

84 LED Messages De finition Power_LED Power_LED Lamp_LED T emp_LE D Blue Red Red Red Power Plug - - Flash ON to OFF Flash ON to OFF Flash ON to OFF S tandby -- ON -- - - Power button ON ON -- -- -- Lamp retry 0.5 second H(On), 0.5 second L(Of f) flashing -- -- -- Cooling state -- 0.5 second H(ON), 0.5 second L(OFF) flashing -- -- Power button OFF :[...]

85 Error Count Messages Definition Error Count Definition Specification LAMP Fail error LAMP O FF DETECT LAMPLIT FAN 1 Speed Error LAMP FA N SPEED ERROR SPEED OVER ± 20% F A N 2 S peed Error POW ER FA N SPEED ERROR SPEED OVER ± 20% F A N 3 S peed Error BLOWER FAN SPEED ERROR SP EED OVER ± 20% F A N 4 S peed Error DMD FAN SPEED ERROR SPEED OVER ?[...]

86 RS232 Connection 1. Connection: The illustration of connection bet ween PC and Projector is shown below . <CAUTION>  Make su re that your computer and projector are turned off before connection.  Power on the computer first, and then plug the power cord of t he projector . (It may cause Com port incorrect f unction, if you do not fol[...]

87 A djus tment / A lignment Proce dure Content : 1. Color Wheel Delay Alignmen t 2. Overfill adjustment 3. PC Alignment P rocedure[...]

88 1. Color Wheel Delay A lignme nt Procedure: 1. Enter Factory Mode 2. Enter Block 1 3. Change CW Delay by adju sting the following gray pattern to smooth 32 Gray pattern 2. Overfill adjustment 1. “Full White Pattern” is suggested fo r this alignment. 2. Adjust 2 LP-alignment Screws (upper side / lower fron t side o f Optical Engine) behind Co[...]

89 3. PC Alignment Procedure Equipment: - Pattern generator (Chrom a-2337) OSD Default value: Item V alue Cal R Offset 512 Cal G Offset 512 Cal B Offset 512 Cal R Gain 637 Cal G Gain 637 Cal B Gain 637 YPbPr R Offset 512 YPbPr B Offset 512 Procedure: Gray Level: 1. Connect power , D-sub, into projecto r . 2. Change T iming and pattern of pattern ge[...]

90 Chapter 5 FRU List Exploded Diagram Module 1 – T otal Explo ded View[...]

91[...]

92 Module 2 – A SSY UPPER C A SE[...]

93 Module 3 – A SSY LOWER C A SE[...]

94 Module 4 – A SSY FRONT CASE[...]

95 Module 5 – A SSY REAR CASE[...]

96 FRU List Model CATEGORY P ARTNA ME A CER P ART NO. Photo S5201/S5201B/ S5301WB ACCESSORY Acer R3 Remote Control Acer Rmote R3 with Laser VZ.JBG00.001 S5201/S5201B/ S5301WB BOARD DMD CHIP BOARD 55.JBG0Q.003 S5201/S5201B/ S5301WB BOARD IR SENSOR BOARD 55.J900Q.005 S5201/S5201B/ S5301WB BOARD TOOL KIT FOR EDID UPLOAD 6 K.J900Q.001 S5201 BOARD MAIN [...]

97 S5201B B OARD EXTEND BOARD (W ITH USB/LAN CONN.) 55.JCB0Q.002 S5301WB BOARD EXTEND BOARD (W ITH USB/LAN CONN.) 55.JCD0Q.002 S5201/S5201B/ S5301WB CABLE POW ER CORD EUR 27.LBJ0Q.001 S5201/S5201B/ S5301WB CABLE POW ER CORD UK 27.LD W 0Q.001 S5201/S5201B/ S5301WB CABLE POW ER CORD SWIS 50.LE20Q.004 S5201/S5201B/ S5301WB CABLE D-SUB CABLE 50.J900Q.0[...]

98 S5201/S5201B/ S5301WB CASE/COVE R/BRACKET ASSEMBLY INTEL CASE 60.K140Q.002 S5201/S5201B/ S5301WB CASE/COVE R/BRACKET ASSEMBLY OUTLET CASE 60.K140Q.003 S5201/S5201B/ S5301WB CASE/COVE R/BRACKET ASSEMBLY FRONT CASE ( W /O IR BOARD) SATURN10-2 60.K140Q.009 S5201/S5201B/ S5301WB CASE/COVE R/BRACKET ASSEMBLY FOCUS RING 60 .K140Q.007 S5201/S5201B/ S53[...]

99 S5201/S5201B DIGITAL LIGHT DEVICE LENS 57.K140Q.002 S5301WB DIGITAL LIGHT DEVICE LENS 57.JC80Q.003 S5201/S5201B DIGITAL LIGHT DEVICE DMD CHIP 5 7.K1 10Q.001 S5301WB DIGITAL LIGHT DEVICE DMD CHIP 5 7.JC80Q.004 S5201/S5201B DIGITAL LIGHT DEVICE COLOR W HEEL MODULE(W/ SENSOR BD & CABLE) EC.JC900.001 S5301WB DIGITAL LIGHT DEVICE Lamp Module for [...]

100 S5201/S5201B/ S5301WB FAN FAN (60*60*13 53MM) 2 3.K140Q.006 S5201/S5201B/ S5301WB FAN FAN BLO W ER MODULE 23 .JC90Q.001 S5201/S5201B/ S5301WB MISCELLANE OUS FOOT ADJFOOT 47.J900Q.001 S5201/S5201B/ S5301WB MISCELLANE OUS RUBBER ADJFOOT PAD 47.K140Q.001 S5201/S5201B/ S5301WB MISCELLANE OUS FILM LAMP EXPLODE SATURN4 47.K140Q.002 S5201/S5201B/ S530[...]

101 Append ix A - Code List: IR / RS232 / DDC Data 1. Remonte control code 1. IR Code a. IR setting value Frequency: 38kHz Pro tocal: NEC format b. IR command code Customer co de ： 0813[...]

102 2. RS-232 Command Code General command type (Projector ‘receives’ comm ands) No Code (character) Function feature Note 1 OKOK OKOKOK Power On support 2 * 0 IR 001 Power On sup port 3 * 0 IR 002 Power Of f su pport 4 * 0 IR 004 Keystone support 5 * 0 IR 006 Mute support 6 * 0 IR 007 Freeze support 7 * 0 IR 008 Menu support 8 * 0 IR 009 Up su[...]

103 39 * 0 IR 042 Keystone Up support 40 * 0 IR 043 Keystone Do wn support 41 * 0 IR 044 Keystone Left Unsupport 42 * 0 IR 045 Keystone Right Unsupport 43 * 0 IR 046 Zoom sup port 44 * 0 IR 047 e-Key support 45 * 0 IR 048 Color RGB support 46 * 0 IR 049 Language support 47 * 0 IR 050 Source HDMI sup port[...]

104 3. DDC Dat a (For S5201) : A na log DDC HDMI(1) DDC HDMI(2) DDC 00 FF FF FF FF FF FF 00 04 72 09 12 01 00 00 00 01 15 01 03 0E 00 00 78 0A AC D9 A1 5B 56 92 25 13 4F 5B 3F CF 80 31 7C 45 7C 61 7C 81 C0 81 80 81 00 95 00 A9 40 64 19 00 40 41 00 26 30 18 88 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F 63 1 1 00 0A 20 2 0 20 20 20 20 00 00 00 F[...]

105 (For S5201B) : A na log DDC HDMI(1) DDC HDMI(2) DDC 00 FF FF FF FF FF FF 00 04 72 1 1 12 01 00 00 00 01 15 01 03 0E 00 00 78 0A AC D9 A1 5B 56 92 25 13 4F 5B 3F CF 80 31 7C 45 7C 61 7C 81 C0 81 80 81 00 95 00 A9 40 64 19 00 40 41 00 26 30 18 88 36 00 00 00 00 00 00 18 00 00 00 FD 00 30 78 1F 63 1 1 00 0A 20 2 0 20 20 20 20 00 00 00 FC 00 53 35 [...]

106 (For S5301WB) : A na log DDC HDMI(1) DDC HDMI(2) DDC 00 FF FF FF FF FF FF 00 04 72 13 12 01 00 00 00 01 15 01 03 0E 00 00 78 0A AC D9 A1 5B 56 92 25 13 4F 5B 3F CF 80 31 7C 45 7C 61 7C 81 C0 81 80 81 3C 95 00 A9 40 9E 20 00 90 51 20 1F 30 48 80 36 00 00 00 00 00 00 1C 00 00 00 FD 00 30 78 1F 66 1 1 00 0A 20 2 0 20 20 20 20 00 00 00 FC 00 53 35 [...]