AEG 1000 (S) manual

OPERATING IN STRUCTIONS U PS PROTECT C. 1000 (S) PROTECT C. 2000 (S) PROTECT C. 3000 (S) PROTECT C .[...]

2 Thank you for p urchasin g the AEG U PS PROT ECT C. from AEG Power Solution s. Safety information an d operating inst ructions are included in this manual. To ensure correct use of the UPS, please read thi s manual thoroughly before operating it. Save t his ma nual properl y.[...]

3 1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to ins tall and operate the U ninterruptible P ower S uppl y (U PS) P R O T E C T C . 1 0 0 0 ( S ) , P RO TEC T C. 200 0 (S ) or PROTECT C. 3000 (S) as well as the associ ated exter nal batter y units P R O TE C T C . 1 0 00 B P or P RO[...]

4 The warrant y do es not appl y to dam age caused b y no n- compliance with these instructions (su ch da mage al so in clud es damagi ng the warranty seal). AEG will acc ept no liability for consequential d amage. AEG reserves the right to rescind all obligations suc h as warranty agreem ents, service contracts, etc. entered into b y AEG and its r[...]

5 Table of Contents 1 Notes on these Opera ting Instr uctions ............................. 3 2 General Inform ation.............................................. ............ 7 2.1 Technolog y................................................ ................ 7 2.2 System Descr iption ....................... ............................ 8 3 Safety .[...]

6 6 Signalling and Error C orrection ...................................... 35 6.1 Signalling ................................................... .............. 35 6.2 Fault Diagnosis / Fau lt Rectification ........................ 37 6.2.1 Error Messages ........................... ..................... 37 7 Maintenance ...........................[...]

7 2 General Informa tion 2.1 Technology i PROTECT C. is an U ninter ruptible P o wer S upply (UPS) for ess ential loads s uch as PCs, works tations, servers, n etwork c omponents, telecomm unication equipm ent and sim ilar de vices. It cons ists of: ♦ Mains filter with sur ge voltage prot ection (equi pment protection/class D) and mains energy ba[...]

8 2.2 System Description The UPS is connect ed to a shock proof s ocket bet ween the public utilit y's mains and th e loads to be protect ed. The power section of the r ectifier conver ts the mains vo ltage to DC voltage for supplying the inverter. The circuit technology used (PFC) enables sinusoidal current consum ption and therefore operatio[...]

9 3 Safety 3.1 General Safety Instructions Read these operatin g instr uctions pr ior to s tart-up of the PROTECT C. UPS an d its external batter y m odules (s pecial accessories), and observe the saf ety instructions! Only us e the unit if it is in a technica lly perfect condition an d always in ac cordance with its intended pur pose, whi le being[...]

10 The UPS car ries high voltage. Danger! The u nit may only be op ened b y t rained and qualified personnel. R epairs m ay onl y be c arried out by qualified custom er service staff! The output m ay be live, e ven if the UPS is not con nected t o th e m ains, s ince the UPS has its own internal po wer suppl y (battery)! For health and saf ety reas[...]

11 ♦ The unit is des igned to be instal led inside in hea ted rooms . Never install the housing in the vicinit y of water or in an excessivel y damp environm ent! ♦ Condensation m ay occur if the U PS is brough t from a cold environm ent into the room where it is to be installed. The UPS mus t be absolutely dr y prior to start-up. As a result, [...]

12 W hen replacing the batteri es, the f ollowing m ust be obs erved: Only ever use identical m aintenance-f ree sealed lead batteries with the sam e data as th e original batteri es. Danger! Explosive ! Never throw batteries into open fire. Never open or dam age batteries. (Electrol yte may leak out and dam age sk in and eyes. It m a y be toxic!) [...]

13 3.3 CE-Certificate[...]

14 3.4 Technical Data Type pow er PROTECT C. 1000 (S) 1000 VA (cos ϕ = 0.7 lag.) 700 W PROTECT C. 2000 (S) 2000 VA (cos ϕ = 0.7 lag.) 1400 W PROTECT C. 3000 (S) 3000 VA (cos ϕ = 0.7 lag.) 2100 W UPS Input (sing le p hase) Rated input volta ge 220 / 230 / 240 Vac Voltage tolerance r ange 160 Vac – 300 V ac ± 5 Vac Bypass 80 Vac – 264 Vac Nom[...]

15 Connection Non-heating app liance connectors Current Crest Rat io 3:1 Overload behavio ur up to 105 % ± 5 % continuous; in battery m ode > 105 % ± 5 % – < 150 % ± 5 % fo r 25 s; 150 % ± 5 % for 20 0 ms Overload behavio ur u p to 105 % ± 5 % con tinu ous ; with existing m ains > 105 % ± 5 % – < 150 % ± 5 % for 30 s; 150 % ?[...]

16 Battery charging cur rent (m ax.) PROTECT C. 1000 1 A PROTECT C. 1000 S 7 A PROTECT C. 2000 1 A PROTECT C. 2000 S 9. 6 A PROTECT C. 3000 1 A PROTECT C. 3000 S 9. 6 A Recharge tim e ~ 5 h (with i nternal batte r y o nly ) (to 90% of rated ca pacity) ~ 24 h ( with 1 batter y expansion) ~ 40 h ( with 2 batter y expansions) Battery type Sealed, m ai[...]

17 General data Classification V FI S S 2 11 a cc . to IE C 6 2 04 0 –3 Do ubl e c onve rsi on tec hnol ogy Overall efficienc y AC-AC (full lo ad) PROTECT C. 1000 (S)  85 % PROTECT C. 2000 (S)  85 % PROTECT C. 3000 (S)  88 % Noise level (1m distance) PROTECT C. 1000 (S) < 45 dB (A) PROTECT C. 2000 (S) < 50 dB (A) PROTECT C. 3000 (S[...]

18 W eight s: PROTECT C. 1000 15 kg PROTECT C. 1000 S 8 kg PROTECT C. 1000 BP 19 kg PROTECT C. 2000 34 kg PROTECT C. 2000 S 15 kg PROTECT C. 3000 35 kg PROTECT C. 3000 S 16 kg PROTECT C. 2030 BP 52 kg Dimensions W x H x D: PROTECT C. 1000 (S) 145 mm x 220 mm x 400 mm PROTECT C. 1000 BP 145 mm x 220 mm x 400 mm PROTECT C. 2000 (S) 192 mm x 340 mm x [...]

19 4 Set-Up and Ope ration 4.1 Unpacking and Inspection The device has been fully tested and inspected. Although the device has been packed and shipp ed with t he usu al de gree of care, dam age during trans port cannot be ru led out completely. i Claims f or damage during transport m ust alwa y s be made with the transp ort c ompany! Check the s h[...]

20 Handle the com ponents with care. Please t ak e into accoun t the weight. It ma y be necessar y to engage th e he lp of a second person, particularl y in the case of the 2 and 3 kVA m odels and if there are external battery u nits. 4.2 Point of Installation PROTECT C. is designed to be installed in a pr otected environment. W hen installing the [...]

21 4.3 Overview: Connections, Operating / Display Elements 4.3.1 Front view PROTECT C.1000 ( S) PROTECT C. 2000 (S) PROTECT C. 3000 (S) PROTECT C.1000 BP PROTECT C. 2030 BP[...]

22 4.3.2 Display Explanations: 1. OFF-Pushbutton (O FF) 2. ON-Pushbutton (ON) / Alarm off 3. Orange LED bypass (B ypass) 4. Green LED inverter (Invert er) 5. Orange LED for batter y (Battery) 6. Green LED for utilit y power (Line) 7. - 11. Bar gra ph LEDs (7-10 gre en / 1 1 orange) for UPS battery utiliza tion respec tively capacit y (remaining aut[...]

23 4.3.3 Rear view (conn ections): PROTECT C. 100 0 (S) P ROTECT C. 20 00 (S) PROTECT C. 300 0 (S)[...]

24 Comments: 1. Mains connection (UPS input) 2. Mains input circuit break er 3. Load connections (UP S outputs) PROTECT C. 3000 (S) with additional load connection (IEC 3 20-16A) 4. Connection for externa l batter y module 5. Data interface for telephone, m odem fax (RJ 11) or 10/100 MBit/s n etwork (R J 45) 6. Vent (Attention: At least 10 cm of fr[...]

25 5 Commissioning 5.1 Mechanical Set-Up Note the following points when setting u p the UPS system and its external batt ery units (special acc essories): ♦ The c ontact surf ace must be sm ooth and leve l. It mus t also be suff iciently strong and sturd y t o avoid v ibration and shock loads. ♦ Make sure the m ounting is abl e to supp ort the [...]

26 5.2 External Battery Expansions To achieve longer backup tim e, it is possible to connec t multi- battery pack s. Connect exclusively t he fol lowing products together: PROTECT C. 1000 with PROTECT C. 1000 BP PROTECT C. 2000 with PROTECT C. 2030 BP PROTECT C. 3000 with PROTECT C. 2030 BP PROTECT C. with 1 batter y expansion Fig.: PROTECT C. 1000[...]

27 PROTECT C. with 2 batter y expansions Fig.: PROTECT C. 1000 and two C. 1000BP 1. Check the correct fit of th e UP S and the batter y unit (t he casings e.g. have to have the sam e dimension). 2. No w connect the corresponding battery connectors us ing the su pplied battery conn ection cables as shown in the figure above. W hen connecting, m ake [...]

28 i Default s etting: No automatic supply for load over integrated b ypass af ter executing step 1 and 2 ( Modification of the c onfigurat ion wi th th e provided Software ” CompuW a tch“). 3. Then connect the outputs of your UPS to your loads. Use the l oad c onnection cables pr ovided f or this. Don’t switch on th e loads yet. P lease cont[...]

29 5.3 Operating Statuses 5.3.1 Normal Operation Once you have connect ed the U PS to a suitabl e m ains connection, you can start operation using the UPS main switch (see also "Electrical Start-Up" on page 27). Nor mally, the U PS operates cont inuousl y. The UP S n ow supplies th e output with voltage, t his be ing signa lled b y th e s[...]

30 5.3.2 Battery Operation / Autonom y Operation The mains is not wi thin the requi red tole ranc e r ang e or has fai led. In this case powe r is suppl ied to the invert er from the cha rged batte r y with out inte rru ptio n. The powe r suppl y to the loa ds is there fore als o ensure d in the event of a main s fail ure. Thi s drai ns th e capa c[...]

31 W hen the v oltage and f requenc y ar e within th e tolera nce range once m ore, the rectifier and t he battery c harger s witch back on autom aticall y. The rectifier then co ntinues s uppl ying the inverter and th e batter y charger takes over c harging th e battery. 5.3.3 Bypass Operatio n If the inverter is overloaded or if overtemperature i[...]

32 i The LED bar graph f unctions as displa y f or UPS utilisation. T he s ignal goes off during this operations status e very 2 seconds. 5.3.4 Unit Overload The load on the U PS shoul d ne ver exceed the specified rate d load of the unit. If a unit overload occurs nevertheles s (fr om 105% ± 5% of the sp ecified unit rated load) the fau lt LED is[...]

33 5.4 Interfaces and communication 5.4.1 Data line protection R J11 and RJ4 5 The incom ing data lines are connected to the “IN” li ne at the rear of the UPS. T he “OUT” line is connected via data line with your term inal. i The data line protection s upports networ ks with transfer rates bet ween 10 a nd 100 MBit/s. 5.4.2 Computer interfa[...]

34 5.4.4 Shutdow n and UPS management sof tware The "Com puW atch" sof tware speciall y developed for these purposes by AEG continu ously check s the mains supply a nd the UPS status. In conjunction with the "intelligent" UPS, this ensures that the availability of IT components and data securit y is guarantee d. The "Com pu[...]

35 6 Signalling and E rror Correctio n 6.1 Signalling 1. OFF push button ( OFF): Press the OFF switch for about 2 seconds t o switch on the U PS 2. ON push butto n (ON): Press the ON s witch for about 2 seconds to s witch of f the UPS. Deactivate acoust ic alarm : By pressing th is switch for about 2 seco nds durin g the alarm an acoustic alarm can[...]

36 6. LED Line (M ains status): The green LED li ghts up if mains volta ge is in a s pecified range of tolerance. The L ED Line flas hes when the ph ase and neutral conductor have bee n reversed at the input of the UPS s ystem . In this case turn the mains connector 18 0° in the shock proof socket. 7. - 11. LED Bargraph f or UPS batter y utilizati[...]

37 6.2 Fault Diagnosis / Fault Rectification The PROTECT C. generates detailed err or m essages. Support personal c an loca lise and interpret faults quic k ly an d precisely. 6.2.1 Error Messages Problem Cause Solution UPS does not start . No indication, no au dible signal even thoug h system is connected to mains power supply. Mains and battery v[...]

38 Emergency supply period shorter than no minal value B atteries not fully charged / batteries old re sp. defect Char ge the batteries for at least for the charging time acc. Chapter 3.4 , page 16 and then check capacity. I f the problem still persi sts, consult your dealer . LED “fault” lights , LED “Battery” flashe s, audible signal once[...]

39 7 Maintenance The PROTECT C. consists of advanced and resistan t components. To guarantee a continuous and high availab ility it is r ecom mended to chec k the unit (especiall y the batteries and the fans) in regu lar inte rvals (at least e very 6 months). CAUTION: Follow safety an d securit y regulations unconditionall y! 7.1 Charging the Batte[...]

40 CAUTION: PROTECT C. m ust be disc onnected from the power su pply prior to carr ying out the following work . If large quantit ies of dust h ave accum ulated, the un it should, as a precaution, be c leaned with dr y com pressed air, in order to ensure adequate heat dis sipation. The intervals at which visual checks s hould be perfo rm ed are lar[...]

41 8 Sto rage, Dism antling a nd Disposal 8.1 Storage Long stora ge tim es without char ging or discharging the batter y at regular intervals m ay lead to perm anent damage of the battery. If the ba ttery is stored a t room te m perature (20° C to 30° C) it will autom atically disc harge at a rate of 3 - 6 % per month due to internal r eactions. [...]

42 9 Glossar y 9.1 Technical terms Class D, Class III see equip ment protection DC/DC Booster Circuit technology to boost the dir ect voltage on a higher voltage leve l Equipment protection Techno logy term of the surge voltag e protection: the conventional surge voltage pro tection consists of a lightning curre nt protection ( class B, class I), a[...]

43 Guarantee certificate T y pe: …….…… ………… ….......................... ....................... ..... Serial-no.: ………… ……… …..…………… ............................... Date of purchase: … ………….. ...........…………… ………........ Trading stam p / Signature Specifications are subject to cha[...]