AEG TKS-CS manual

8000031355 A EG Pow er Solutions GmbH, Warstein - Bel e cke Department: PS AE Revision: 01 Revision date: 15/10/2012 / Hagelstein Released: 15/10/2012 / Songur Document no.: 8000043213_BAL_en OPERATI NG INSTRUCTI O NS TKS- CS Compact Station for Con necting the Solar Inver ter to M edium Volt age EN[...]

Com pac t St ati on TKS - CS - Operating In structions Page 2 of 39 80000432 13 BAL Revision Service Status Revision Dat e Name 00 07/08/20 12 Hage lstein 01 Corr ections (p ages 6, 15, 2 1) 15/10/20 12 H agelstei n[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 3 of 39 Table of Cont e nt s 1 General Information .................................................... 6 1.1 Validit y .......................................................................... 6 1.2 Appropriate Use .........................................................[...]

Com pac t St ati on TKS - CS - Operating In structions Page 4 of 39 80000432 13 BAL 10.3 Repairs ........................................................................ 31 10.3.1 Testing after Repairs ................................................... 31 10.3.2 Replacement W ork ...................................................... 31 10.3.2.1 R[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 5 of 39  A EG Pow er Solutions GmbH Emil - Siepmann - Strasse 32 59581 W arstein Germany  +49 2902 763 100 Fax: +49 2902 763 645 E- mail: service.aeg pss@aegps.com Internet: http://www.aegps.com[...]

Com pac t St ati on TKS - CS - Operating In structions Page 6 of 39 80000432 13 BAL 1 Gener al Informatio n 1.1 Validity These instructions relate to the technical speci f ications of the equipment at the time of publication. These instructions are a component part of the system. Legal claims arising from this contractual relationship shal l only b[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 7 of 39 2 Safety The qualified skilled personnel are responsible f or safety. The member of personnel who is responsible for the equipment must ensure that only suitably qualified persons are allow ed access to the equipment. To ensure safety in the e lectrical operating ar[...]

Com pac t St ati on TKS - CS - Operating In structions Page 8 of 39 80000432 13 BAL 3 Scope of Deliver y Check that the follow ing com ponents have been delivered with the equipment: • 1x compact station TKS - CS inc.: − Transf ormer correspondi ng to n ominal o utput − Medium - voltage s ystem corres ponding to nom inal output − Low - volt[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 9 of 39 4 Equipment Specifications 4.1 Structure The compact station TKS - CS consists of a metal housing w ith a detachable roof structure and a concrete base. The concrete base comprises a w arp - resistant foundation with an oil and water - tight trough in the t ransform[...]

Com pac t St ati on TKS - CS - Operating In structions Page 10 of 39 80000432 13 BAL 4.2 Dimensions Figure 2 - Compa ct stat ion side view s Dimension [mm] Height of metal ho using with r oof 1686 .5 Height of concrete base 780 MH depth (r oof ) 1750 ( 1804) MH width (r oof ) 2900 ( 2954) Table 1 - Dime nsio ns 4.3 Low - Volta ge Box 1 2 3 4 5 6 7 [...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 11 of 39 The low - v oltage box must rem ain closed during operation. 4.3.1 AC Connections 1 2 3 4 5 5 3 Figure 4 - Low - voltage box es (ex ample) 1 LV box f or an MH 2 AC conn ection - 1Q0 wit h stee l sheet pr otecti ve cover 3 Load int errupter switc h 4 LV box f or two[...]

Com pac t St ati on TKS - CS - Operating In structions Page 12 of 39 80000432 13 BAL 4.3.2 ISO Small Distrib ution Box 1 2 3 4 5 6 5 7 8 Figure 5 - ISO sma ll dist ribu tio n box (ex ample) 1 Cable duc t (int ernal) 2 - F20 - FI s witch 25 A 3 F21 - 27 m in iatur e cir cu it br eak ers 4 - 4Q0 - m otor protec tion s witch F an 5 - 3Q0 - m otor prot[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 13 of 39 4.3.3 Communica tions Cabinet PV LoG - MH 1 5 2 6 7 3 8 3 9 4 Figure 6 - PV.LoG- M H (example) 1 Data logg er 2 Fuses 3 UPS 24 V DC 4 Short - c irc uit and overvolt age prot ectio n 5 Ethern et coupler 6 Data acq uisitio n boards 7 CAN o vervoltag e prot ection 8 T[...]

Com pac t St ati on TKS - CS - Operating In structions Page 14 of 39 80000432 13 BAL No. H07V -K [mm 2 ] Name 1 70 Low - volt age box 2 95 Cable e ntr y 3 70 Station hous ing 4 16 Sub - dis trib utio n 5 16 Com munic ations cab inet PV.LoG - MH 6 70 Medium - volta ge system 7 70 T ransform er Table 3 - Potent ial equ ali sing strip The central eart[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 15 of 39 4.5 Transformer 1 2 3 4 5 4 6 7 8 2 Figure 9 - Trans former (ex ample) 1 Tem perature - sensor/in dication 2 Earth t erm inal 3 MV por celain isolator 4 MV con nection t o MV s ystem 5 LV conn ection t o LV box 6 Oil f ill leve l va lve 7 Trans port sec uring de vi[...]

Com pac t St ati on TKS - CS - Operating In structions Page 16 of 39 80000432 13 BAL 5 Functional Description Figure 10 - E quipment d iagram (ex ample) The station equipment is configured in accordanc e with the required nominal output. One or two Protect PV in verters can be connected to a co mpact station TKS - CS. The PV.Control or Skycontrol u[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 17 of 39 6. Transport D AN G E R Suspende d loads during trans port Possibil ity of dea th or cr ushing.  Select lif ting ge ar acc ording to t he tota l weight to be transporte d.  Do not step under suspen ded loads .  Secure the danger zon e.  W ear personal p[...]

Com pac t St ati on TKS - CS - Operating In structions Page 18 of 39 80000432 13 BAL 7 A ssemb ly 7.1 Setting in Place The compact station TKS - CS does not need a foundation. The concrete base serves as i ts foundation. 1 2 3 4 5 2 3 5 Figure 12 - S etting t he compact st ation in pl ace 1 Ground 2 Concr ete base 3 Metal ho using 4 Trans port eyel[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 19 of 39 7.2 Installation WARNING Hinge si de of the door when closing Fingers or hands ma y be crushed.  Do not ho ld the hi nge s ide of the door .  Take c are while c losing the cabin et door. i Obser ve the ben ding rad ius of the supp ly lines . With one b end: b[...]

Com pac t St ati on TKS - CS - Operating In structions Page 20 of 39 80000432 13 BAL 2. Establish the AC pow er connections and PE connections using the cable lug in accordan ce with the circuit diagram, and using the relevant t ightening torque. 3. Remove any cable debris and tools from the equipment and replace the protective cover on the connec [...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 21 of 39 7.2.4 Central Earth in g Sy stem Connect the active earthing to the poten tial equalising strip according to the circuit diagram. 7.2.5 Medium - Voltage Sy stem 1 2 Figure 15 - M edium - volta ge sy stem (ex ample) 1 Cable br anch l ine L1/ L2/L3 (lef t flap), exte[...]

Com pac t St ati on TKS - CS - Operating In structions Page 22 of 39 80000432 13 BAL 7.2.6 Medium - Vol tage Transf ormer 1 2 2 3 4 5 6 3 4 Figure 16 - T ransformer ( ex ample) 1 Earth con necti on Trans form er cover 2 LV conn ection with porce lain isola tor 3 MV por celain isolator 4 MV elbo w conn ector 5 Voltage tap ch anger 6 Retainin g plat [...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 23 of 39 7.3 Tightening Torques for Screw Connec tions Thread Electrica l connecti on [Nm] Mech anical connect ion Cheese head screw strength category 5. 8 Hexagon screw strength categ ory 8.8 Slotted cheese head screw DIN 84 [Nm] [Nm] [Nm ] M4 1.2 1.3 2.0 1.2 M5 2.0 2.65 4[...]

Com pac t St ati on TKS - CS - Operating In structions Page 24 of 39 80000432 13 BAL 8 Start-up D AN G E R Working with volta ges up to 1 kV Risk to life due to elect ric shoc k.  Com ply with BGV A3, DIN VDE 0105 - 10 0 (EN 50 110, IEC 6124 3).  Skilled per sonne l with a Work ing with Li ve Curr ent certific ate. Special AEG Power Solutions[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 25 of 39 10 Servicing D AN G E R Contact with volta ge Risk to life due to elect ric shoc k.  Press em ergenc y off .  Move the victim awa y from live parts us ing dr y insulat ing mater ial.  Get m edical help and inf orm the contr ol room .  Disconnect t he eq[...]

Com pac t St ati on TKS - CS - Operating In structions Page 26 of 39 80000432 13 BAL A TTE NTION Insuffici ent ventilation o f e quipment Equipm ent m ay overheat .  Keep air v ents cle ar.  Ensure the equipm ent is s uff icientl y ventilated. WARNING Heat genera tion in resist ors Risk of burning.  Do not to uch hot c om ponents. WARNING [...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 27 of 39 The owner is responsible f or correct servicing of the systems and the equipment. This also applies to sy stem components that fall within the res ponsibility of the grid operator. In order to ensure uninterrupted avail ability of the equipment, preventive servicin[...]

Com pac t St ati on TKS - CS - Operating In structions Page 28 of 39 80000432 13 BAL A correct test report, completed in full, is important for technicians as evidence of exoneration in case o f later complaints or for investigations in case of damage. For this reason , test reports sh ould be retained for a l ong time (around 10 years). 10.2 Maint[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 29 of 39 Th e lo g f or dr y - cleaning low - voltage installations using a v acuum cleaner must be completed be f ore and after cleaning work. Circuit and installation markings should be noted be fore cleaning, so that if a m arking is damaged or falls o ff, this can be re[...]

Com pac t St ati on TKS - CS - Operating In structions Page 30 of 39 80000432 13 BAL BGV A2 requires the owner to perform repeat tests at stipulated times in order to verify that the elec trical equipment is in perfect working order. At stipulated times, the ow ner must check that the fault current, differential current and fault voltage protection[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 31 of 39 10.3 Rep airs Only AEG PS skilled personnel may carry out repai rs and modifications on the compact station CS.xx. If you want other personnel to carry ou t this work, this will need to be authorised by means o f writt en approval from AEG PS. Only orig inal AEG PS[...]

Com pac t St ati on TKS - CS - Operating In structions Page 32 of 39 80000432 13 BAL 1 2 3 Figure 19 - S tation ro of 1 Roof struct ure 2 Screw co nnect ion 3 Stat ion fr ame i The roof s tructur e weighs around 130 kg. Co mply w ith Directive 90/269/ EEC (ha ndli ng of loads ). 3. Open all doors and unsc rew the 6 roof structure sc re w connection[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 33 of 39 5. Place a new transformer in the compact station's trough and establish the connections. Finally, replace and align the roo f structure, and establish the screw connections (  transformer operating instructions). 10.3.2. 2 Replaci n g the MV Switchgear 1 2[...]

Com pac t St ati on TKS - CS - Operating In structions Page 34 of 39 80000432 13 BAL 10.4 Mai nt en ance Sch ed ul e The maintenance schedule does not r elease the ow ner fr om his obligation to create his ow n maintenance and operating instructions f or the location and to document them fully as q uickly as possible. Maintenance instructions suppl[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 35 of 39 A nnually Measuring and m onitor ing dev ices m ust c omply with t he VDE 041 3 standard. Check and calibrat e all m easur ing instrum ents . Check that the eq uipm ent as a whole is in perfec t work ing order : - Chec k hous ing and r oof st ructure f or dam age -[...]

Com pac t St ati on TKS - CS - Operating In structions Page 36 of 39 80000432 13 BAL 11 Decommissioning a nd Dismantling The compact station TKS - CS can be decommissioned or dismantled for the purposes of changing i ts location or disposal. Before beginning any wor k on the equipment, it must be de - energised. For this purpose, the f ive safety r[...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 37 of 39 D AN G E R Toppling of carg o d u r ing transp o r t by industrial trucks Possibil ity of dea th or cr ushing.  Lift cargo u nder its centre of gravit y.  Secure the c argo a nd dang er zone.  W ear personal pr otective equi pment.  If necessary, secure[...]

Com pac t St ati on TKS - CS - Operating In structions Page 38 of 39 80000432 13 BAL Do not d ispose o f old batter ies wi th ref use. They conta in environmen tally h armfu l materia ls (Hg, Cd or Pb). Ensure co mplianc e with local legislat ion and r egulati ons governing the stor a ge, ha n dli ng and disp os al of batter i es . Components such [...]

Com pac t St ati on TKS - CS - Operating In structions 8000043213 B AL Page 39 of 39 List of Tables Table 1 - D im ensions ............................................................................... 10 Table 2 - Fus es ........................................................................................ 12 Table 3 - Potenti al equal ising st[...]