AGA 6-4 Series manual

AGA SIX-FOUR SERIES - DC6 (FFD) (NA TURAL GAS AND PROP ANE GAS) OWNERS MANUAL 03/08 EINS 514735 PLEASE READ THESE INSTRUCTIONS BEFORE USING THIS APPLIANCE INST ALLER: LEA VE THESE INSTRUCTIONS WITH THE APPLIANCE CUSTOMER: KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE Remember , when replacing a p art on this appliance, use only spare part s that you[...]

SECTION P AGE INST ALLA TION SECTION 3 TECHNICAL DA T A 4 INST ALLA TION 5 FITTING AND PRODUCT DIMENSIONS 6 ELECTRICAL CONNECTION 7 - 8 CONNECTING TO GAS 9 LOCA TION 10 COOKER ST ABILITY 1 1 - 12 PRESSURE TESTING 12 LEVELLING AND MOBILITY WHEELS 13 FITTING OF HOTPLA TE CASTINGS AND P AN 14 - 17 SUPPORTS SPLASHBACK 18 USERS GUIDE 19 GENERAL INFORMA [...]

Inst allation Section 3 Remember , when replacing a p art on this appliance, use only spare part s that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy part s that have not been clearly authorised by AGA. CAUTION: THIS UNIT IS HEA VY , PROPER EQUIPMENT AND ADEQUA TE MANPOWER M[...]

HOTPLA TE NA TURAL GAS L.H.F . R.H.F . R.H.R. L.H.R. CENTRE CENTRE W O K FRONT REAR BURNER TYPE UL TRA-RAPID RAPID RAPID SEMI-RAPID SEMI-RAPID UL TRA-RAPID MAXIMUM HEA T 4.5 kW 3.22 kW 3.22 kW 1.91 kW 1.91 kW 5.1 kW INPUT BTU’ s/hr 15,350 1 1,000 1 1,000 6,500 6,500 17,400 INJECTOR MARKING MAIN 80Hi 155 155 1 18 1 18 200 SECONDAR Y 2 x 1.30 - - -[...]

CAUTION: THIS INST ALLA TION MUST CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES WITH THE NA TIONAL FUEL GAS CODE, ANSI Z223.I/NFP A 54 AND NA TIONAL ELECTRICAL CODE ANSI/NFP A 70 (IN CANADA CAN/CGA-B149 ) AND ONL Y USED IN A WELL VENTILA TED SP ACE, READ THESE INSTRUCTIONS BEFORE INST ALLING OR USING THIS APPLIANCE. PRIOR TO INST ALLA [...]

FITTING AND PRODUCT DIMENSIONS 6 Fig. 1 DESN 512636 C Any side wall above the cooker on either side shall be not less than 3” (75mm) horizontally from the cooker (Fig. 1). Combustible surfaces over the top of the cooker must not be closer than 28” (71 1mm) and must not exceed 13” (400mm) in depth. 0” clearance to the back of the stove may b[...]

Electric Shock Hazard Electrical Grounding is required on this appliance. Do Not connect to the electrical supply until the appliance is permanently grounded. Disconnect the power to the junction box before making the electrical connection. This appliance must be connected to a grounded, met allic, permanent supply or a grounding connector should b[...]

ELECTRICAL CONNECTION IS LOCA TED A T THE TOP RIGHT HAND SIDE OF THE APPLIANCE, BEHIND SIDE P ANEL. DURING INST ALLA TION REMOVE THE RIGHT HAND SIDE P ANEL TO CONNECT ELECTRICAL SUPPL Y . Remove 6 screws securing side panel to gain access to mains terminal. See Fig. 3 for location of cover . Remember that the mains electrical cable must be routed t[...]

WIRING DIAGRAM 59 CAUTION: ENSURE THA T THE COOKER IS ISOLA TED FROM ELECTRIC SUPPL Y The cooker can be installed with an approved flexible connection. Supply piping should not be less than 3/8 I/D Flexiline. Connection is made to the 1/2” NPT female thread located just below the hotplate level on the right hand side of the cooker . The gas flexi[...]

This appliance must be installed on 1/8” thick Commercial Grade V inyl composition floor finishing materials or equivalent. Combustible side wall clearance above the hotplate shall be greater than 3”. Surfaces over the top of the range must not be closer than 28” and must not exceed 13” in depth. The vent slots in the back of the top plate [...]

A stability bracket shall be secured firmly to the fabric of the building. For positioning of bracket (See Fig. 3). A safety chain should also be anchored firmly to the wall and cooker to prevent strain on the gas connection, when the cooker is withdrawn for servicing. When fitting a stability bracket and chain refer to Fig. 3, 3A and 3B. Ranges mu[...]

The maximum gas inlet pressure to the appliance must not exceed 10” w .g. for NG and 14” for L.P . Gas. The minimum gas inlet pressure at the appliance must not be less than 5” w .g. Natural Gas and 1 1” w .g. L.P . Gas to enable the correct manifold pressure to be obtained. NOTE: The regulator is pre-set for either N.G . or L.P . Gas. Use [...]

INST ALLA TION/LEVELLING The 6-4 Series is designed to stand on a flat and level surface, however , any unevenness may be overcome by adjusting the four levelling feet, one at each corner of the base plate. The adjusting screws are accessed by removing left and right hand hotplate castings (See section ‘T o Remove Hotplate Castings - Servicing Se[...]

HOTPLA TE CASTINGS 1. Attach earth cable from centre casting to cooker chassis and locate over burner bodies. Repeat for LH and RH castings and that the gaskets are fitted where the outer castings overlap centre castings. Ensure that earth cables are attached. (See Fig. 6A) 2. Secure castings using 8 profiled fixing nuts. DO NOT OVERTIGHTEN . (See [...]

4. Position burner caps onto burner bodies. (See Figs. 7A, 7B & 7C) 15 Fig. 6C DESN 512419 A 3. Fit and secure six burner rings using M4 screws on rear left hand, front centre, front right hand and rear right hand burners. Use No.6 3/8 screw on front left hand and centre rear burners. (See Fig. 6C). NOTE: The fitting of LH and centre burners ar[...]

Fig. 7C DESN 51 1617 FITTING BURNER CAP - RAPID AND SEMI-RAPID BURNERS BURNER CAP RET AINING LUGS 16 Fig. 7B DESN 51 1618 BURNER CAP ASSEMBL Y OF RAPID AND SEMI-RAPID BURNERS BURNER HEAD ELECTRODE[...]

5. Fit the pan supports in the following order The p an supports are marked on the underside to correspond to the markings below . The pan support s must locate in the recesses in the hotplate casting. (See Fig. 8A & 8B) 17 Import ant It is very important for the performance and reliability of the hob that the p an supports are fitted in accord[...]

1. Locate tabs on rear of splashback assembly , into the brackets on the upper rear of the cooker . (See Fig. 9). Push fully into place. Fig. 9 DESN 512394 18 SPLASHBACK Fig. 8C DESN 513716 TO ADJUST P AN SUPPORT LEVEL 1. Loosen retaining nut using 8mm socket (See Fig. 8C). 2. T o prevent rocking adjust the pan support foot using 2.5mm allen key . [...]

Users Guide 19[...]

20 GENERAL INFORMA TION As responsible manufacturers we take care to make sure that our product s are designed and constructed to meet the required safety standards when properly inst alled and used. IMPORT ANT NOTICE: PLEASE READ THE ACCOMP ANYING W ARRANTY . Any alteration that is not approved by Aga could invalidate the approval of the appliance[...]

1. Do not store combustible materials, gasoline or other inflammable vapors and liquids near a range cooker . Child Safety Children MUST be taught safe range practices to prevent possible injury . Listed below are some basic practices we recommend you read and follow for safe use of this appliance when children are present. Children are more sensit[...]

22 Fig. 10 DESN 512646 B[...]

o The GAS HOTPLA TE CONTROL KNOBS can only be rotated counter-clockwise from the OFF position. Symbol - Ignition Setting Large Flame Symbol - High Setting Small Flame Symbol - Low Setting (See ‘ HOTPLA TE ’ section). z The BROILER ELEMENT CONTROL KNOB can be rotated in either direction. Clockwise Full on, with both elements on Counter-clockwise[...]

z The hotplate has six gas burners: front left - ultra rapid (wok) burner - rated at 4.5 kW rear left and front centre - semi-rapid burners - each rated at 1.91 kW rear right and front right - rapid burner - each rated at 3.22 kW centre rear - ultra rapid burner - rated at 5.1 kW z The semi rapid burners are especially suited for use with small pan[...]

IMPORT ANT SAFETY CONSIDERA TIONS z Simmering aids such as asbestos or mesh mats are not recommended. They can impede burner performance, damage the pan support s and waste fuel. z Commercially available foil spillage aids are unnecessary on this cooker and could effect the combustion. z Some ‘Wok’ cooking pans are unst able. Check with the ‘[...]

TO FIT P AN SUPPORTS Fit the pan support s in the following order . The pan supports are marked on the underside to correspond to the markings below . The pan support s must locate in the recesses in the hotplate casting. Import ant It is very important for the performance and reliability of the hob that the p an supports are fitted in accordance w[...]

SETTING UP THE COOKER FOR USE Before you can use the lower left hand oven of the appliance it will be necessary to set the ‘time of day’ clock. This is a 24 hour clock, and when the power supply is initially switched on, or after an interruption in supply , the clock will show AUTO and 0.00 alternately . SETTING THE TIME OF DA Y 1. Press and ho[...]

THE SIMMERING OVEN This is used for long, slow cooking over 6-8 hours, keeping food warm and warming plates for short periods. EXTRA CARE MUST BE T AKEN WHEN WARMING BONE CHINA - USE THE LOWEST SETTING . The slow cooking setting is the area marked between 225ºF - 250ºF on the oven control knob. USING THE SIMMERING OVEN SETTING Points to bear in m[...]

IDEAS FOR THE SIMMERING OVEN Many favorite recipes can be adapted for this type of cooking. Check that chosen ovenware will fit into the oven. Meal 1 6 - 8 hours cooking Ragout of Beef in Ale Baked Potatoes Recipes Ragout of Beef in Ale 30ml (2tbs) oil 1. Sauté the meat in hot oil in a flame proof casserole dish until 675g (1 1/2 lbs) chuck steak,[...]

Meal 2 6 - 8 hours cooking Roast Fillet of Lamb Dauphinoise Potatoes Bread and Butter Pudding Recipes Roast fillet of Lamb 900g - 1.25 kg (2-2 1/2 lbs) lamb 1. Season and wrap the lamb in foil. 2. S tand meat on a rack (if possible) over a small shallow tin. Dauphinoise Pot atoes 450g (1lb) potatoes, thinly sliced 1. Grease a shallow oval or rectan[...]

Meal 3 6 - 8 hours cooking Ham and Apricot Pie Braised Red Cabbage St. Clements Pudding Recipes Gammon and Apricot Pie 2 ham slices approx 15mm ( 1/2 ”) thick 1. Remove the rind from the ham. Nick the edges and lay them 100g (4oz) no-soak dried apricots in a shallow dish. 25g (1oz) raisins 2. S prinkle with apricots, raisins and pepper . 3 large [...]

Meal 4 Chilli Con Carne Frangipane and Apple Pudding Recipes Chilli Con Carne 450g (1lb) minced beef 1. Brown the minced beef in a flame proof casserole dish. 1 x 400g (14oz) can tomatoes 2. S tir in the spice mix. 1 x 400g (14oz) can kidney beans 3. Add beans drained, tomatoes and water . 1 packet Chilli con carne spice mix 4. Mix well together . [...]

BROILING OVEN z THE BROILING COMP ARTMENT DOOR MUST BE KEPT OPEN WHEN THE BROILER IS ON. z CAUTION: Accessible part s may be hot when the broiler is in use. Y oung children should be kept away . z The very high speed instant broiler is divided into two areas to save energy and to suit individual broiling requirements. z T urn the broiler control cl[...]

General z The ovens and broiler compartment are fitted with side and back self-cleaning p anels. The roof of the oven is also self-cleaning enamel. z The shelves are designed to be non-tilt. z T o remove a shelf, lift clear of the side notches and slide forward. T o replace a shelf, insert into the oven with the short prongs at the rear , facing up[...]

Cooking Hint s z Shelf positions are counted from the bottom. z Put dishes in the centre of the shelf. z When using the fan oven, reduce conventional oven settings by 50ºF - 75ºF and in some cases, cooking time by up to 10 minutes for every hour . z It is important to check that food is piping hot before serving. z Y ou can change the setting and[...]

z The right hand upper oven is a conventional oven which means that the heating elements are in the top and under the base of the oven compartment. z The cooking charts are a general guide but times and temperatures may vary according to individual recipes. z The meat sections should be used as a general guide but may vary according to the size, sh[...]

37 APPROXIMA TE COOKING TIME FOOD SETTING °F SHELF POSITION 45 mins 275 - 300 1 or 2 2 1 2 or 3 1 or 2 3 3 2 or 3 3 3 1 or 2 1 1 1 or 2 2 or 3 2 or 3 2 or 3 2 or 3 2 or 3 2 or 3 2 or 3 2 or 3 2 or 3 2 210 - 225 3 - 4 hours - T urn meringues over as soon as they are set Meringues Y east Mixture 30 - 45 mins Bread - loaves 425 - 450 15 - 20 mins Bre[...]

Whole Fish e.g. trout, mackerel Steaks Oven-fried fish Salmon (2.7kg) Meat & Poultry Beef Lamb Pork Chicken T urkey Duck & Goose Casserole Puddings Milk Puddings Baked Custard Baked Sponge Pudding Fruit Crumble Baking Oven • Baking Oven • Baking Oven • Baking Oven • Baking Oven • Baking Oven • z The left hand lower oven is a fan[...]

• Baking Oven • Baking Oven • Baking Oven • Baking Oven • Baking Oven • Baking Oven • Baking Oven FOOD SETTING °F APPROXIMA TE COOKING TIME Meringue T oppings 250 45 mins 3 - 4 hours - T urn meringues over as soon as they are set 30 - 45 mins 15 - 20 mins 25 - 35 mins 20 - 25 mins 25 - 30 mins 7 - 10 mins 20 mins 10 - 15 mins 1 hour [...]

The minute timer works separately from the time of day clock and can be set to time periods from 1 minute to 23.59 hours. Only a one handed operation is required. SETTING THE MINUTE TIMER 1. Press the MINUTE TIMER button the bell symbol and 0.00 will be displayed. Set the required time by using the plus + and minus - buttons. 2. After 5 seconds the[...]

This can be used to set an automatic cooking program in the Baking Oven only . It switches the electricity on and off at the pre-set times. The maximum length of cooking program which can be set is 23 hours and 59 minutes e.g. delay time + cooking time = maximum 23 hours and 59 minutes. Before setting a program check that the clock is telling the c[...]

KEY LOCK If this mode is activated, a program can be set, but it will not be function, ie. ON and OFF times will be set, but the timer will not switch the ovens on. T O ACTIV A TE KEYLOCK FUNCTION 1. Ensure the timer is in manual mode (no active programs). 2. Hold the MINUTE TIMER button and COOK TIME button simultaneously for approximately 8 secon[...]

COOKER P ART AND FINISH V itreous Enamel Broiling - base only Hotplate Control panel Pan supports Roasting tin Broiling pan Roasting, simmering & fan oven - base only Door liners Front of cooker Doors High T emperature Protective Coating Hand rail bracket Burner caps Burner heads Plinth Glass Broiler element cover S plashback S t ainless Steel [...]

COOKER P ART AND FINISH Self-Clean Enamel Roasting and baking oven, sides, roof & back panels Simmering oven - sides & back panel Broiling compartment - side & back p anels Aluminum Right & left rear outer burner cap s Right front outer burner cap Centre front outer burner cap CLEANING METHOD This special enamel has a continuous cle[...]

Oven Shelves - These shelves are designed to slide out Broiler Shelf - operates as oven shelves STOP ON SHELF MUST PROJECT UPW ARDS SHELF STOP AND ANTI -TIL T BRACKET Refit as follows: Locate in guide as above. Please Note: Shelf slides out to stop position. Fig. 17A Fig. 17B DESN 51 1867 DESN 51241 1 DESN 51 1866 45[...]

46 ASSEMBL Y OF RAPID AND SEMI-RAPID BURNER FITTING BURNER CAP - RAPID AND SEMI-RAPID BURNER BURNER CAP BURNER HEAD ELECTRODE BURNER CAP RET AINING LUGS DESN 51 1618 DESN 51 1617 Fig. 18 Fig. 19[...]

47 DESN 513512 Fig. 20 WOK BURNER DESN 513714 Fig. 20 A UL TRA RAPID BURNER[...]

Servicing Section Remember , when replacing a p art on this appliance, use only spare part s that you can be assured conform to the safety and performance specification that we require. Do not use reconditioned or copy part s that have not been clearly authorized by AGA. 48[...]

z COMPLETEL Y ISOLA TE FROM ELECTRIC SUPPL Y BEFORE SERVICING . z In the event of your appliance requiring maintenance, please call Aga-Ranges Service or contact your authorized distributor . z Y our cooker must only be serviced by a qualified engineer from an authorized distributor . z Do not alter or modify the cooker . z Only the spares specifie[...]

50 Fig. 23 DESN 512393 C Fig. 22 DESN 512935 A W ARNINING: WHEN SER VICING OR REPLACING GAS CARR YING COMPONENTS, DISCONNECT GAS SUPPL Y TO APPLIANCE AND AFTER COMPLETION CHECK APPLIANCE FOR GAS SOUNDNESS. W ARNING: WHEN SER VICING OR REPLACING COMPONENTS, ISOLA TE THE APPLIANCE FROM THE ELECTRIC SUPPL Y AND BEFORE RE-CONNECTING , CHECK FOR ELECTRI[...]

51 Fig. 25 DESN 512400 A Fig. 24 DESN 512407 B B. TO REMOVE SIDE P ANELS 1. Isolate from electric supply . 2. Proceed as ‘TO REMOVE HOTPLA TE CASTINGS’. 3. Lower the cooker onto the rollers by turning the adjusting feet fully counter-clockwise. NOTE: It may be necessary to disconnect the flexible gas connection to allow the cooker to be withdra[...]

D. TO REMOVE HANDRAIL (SEE FIG . 25) 1. Loosen 2 grub screws, one at each end of hand rail (see fig. 25) using 3/32” socket key . 2. Slide handrail forwards, off locating studs. E. TO REMOVE TIMER 1. Isolate from electric supply . 2. Proceed as ‘TO REMOVE HOTPLA TE CASTINGS’. 3. Remove fixing screws (4). T wo top rear and two lower front of t[...]

E. TO REMOVE GAS T APS/IGNITION SWITCHES 1. Isolate from electric and gas supply . 2. Proceed as ‘TO REMOVE HOTPLA TE. 3. Proceed as ‘TO REMOVE F ACIA ’. 4. Disconnect gas rail feed pipe (19mm nut). (See Fig. 28). 5. Disconnect all gas connections to tap s (5 nuts - 13mm, 14mm & 19mm). 6. Remove (4) screws fixing gas rail. 7. Disconnect i[...]

F . TO REMOVE GRILL REGULA T OR 1. Isolate from electric supply . 2. Proceed as ‘TO REMOVE F ACIA CASTINGS’. 3. Remove two screws securing control to control mounting panel. 4. Withdraw control and cables taking care not to strain the cables. 5. Disconnect cables from the control. NOTE : T ake care to identify terminations. 6. Re-assemble in re[...]

I. TO REMOVE ELECTRODES (LHR, CF , CR, RHR, RHF BURNERS) 1. Isolate from electric supply . 2. Proceed as ‘TO REMOVE THE HOTPLA TE’. 3. Proceed as ‘TO REMOVE SP ARK GENERA TOR’ disconnect the appropriate electrode lead. 4. Withdraw clip securing electrode to burner and withdraw lead and electrode (See Fig. 30). 5. Re-assemble in reverse orde[...]

K. TO REMOVE THERMOCOUPLE (LHF BURNER) 1. Isolate from electric supply . 2. Proceed as ‘TO REMOVE THE HOTPLA TE’. 3. Undo the nut fixing the thermcouple in place. 4. Push the thermocouple down and pull out from under the burner . 5. Disconnect the other end of the thermcouple cable from the gas valve. This is a push on jack connector . 6. Re-as[...]

L. TO REMOVE THERMOCOUPLE (LHR, RHR, RHF BURNERS) 1. Isolate from electric supply . 2. Proceed as ‘TO REMOVE THE HOTPLA TE’. 3. Undo the nut fixing the thermocouple in place. 4. Push the thermocouple down and slide to the side to remove from the burner . 5. Disconnect the other end of the thermcouple cable from the gas valve, this is a push on [...]

N. TO REMOVE ELEMENTS (RH OVENS) 1. Isolate from electrical supply . 2. Proceed as T O REMOVE OVEN AND BROILER LINERS’. 3. Remove oven base panel (1) screws at the rear of the oven. 4. Lift out base p anel. 5. Remove oven element fixing screws (2) at the rear of the oven and flex elements to remove from location bracket, pull forwards to expose t[...]

59[...]

60 For further advice or information contact your local Aga distributor With Aga’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliance described at any time. 1 10 Woodcrest Road Cherry Hill NJ 08003 800.633.9200 www .aga-ranges.com[...]