Alamo FC-0001 manual

©2009 Alamo Group Inc. $0.00 Published 03/09 Part No. 02981992C OPERA T OR’S MANUAL ALAMO INDUSTRIAL ® 1502 E. W alnut Seguin, T exas 78155 830-372-3551 Email: parts@alamo-industrial.com BOOM ARM MOWER This Opera tor's Manual is an integr al part of the safe operation of this machine and must be maintained with the unit at all times. READ,[...]

T o the Owner/Operator/Dealer All implements with moving p arts are potentially hazardou s. There is no substitute for a cautious, safe-minded operator who re co gnizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all it s safety equi pment properly attached to minimize [...]

In order to reduce accidents and enha nce the safe operation of mowers, Alamo Industrial, in cooperation with other industry manufacturers has developed the AEM/FEMA I ndustrial and Agri cultural Mower Safety Practices video and guide book. The video will familiari ze and instruct mower -tractor operators in safe practic es when using industrial an[...]

Alamo Industrial Division is willing to provide one (1) AEM Mower Safety Practices V ideo Please Send Me: VHS Format – AEM/FEMA Mower Operator Safety V ideo DVD Format – AEM/FEMA Mower Operator Safety V ideo Mower Operator ’ s Manual AEM Mower Operator ’ s Safety Manual Requester Name Phone: Requester Address: City S tate Zip Code Mower Mod[...]

Alamo Industrial is a Registered T rademark of Alamo Group Inc. T ABLE OF CONTENTS SAFETY SECTION ........ ................................................. .......................................... ........... 1- 1 General Safety Instructions and Practi ces ............... ................................. ................ ........... 1-2 Operato[...]

Alamo Industrial is a Registered T rademark of Alamo Group Inc. OPERATING THE BOOM UNIT AND A TTACHED HEAD ...... ................................. ......... 3-41 Foreign Debris Hazards/Ov erhead Obstructions ............ ................. ............. ................ ............. ........... ........ ... 3-42 Operating Speed and Ground Speed ..[...]

Safety Section 1-1 © 2009 Alamo Group Inc. SAFETY SECTION[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-2 © 2009 Alamo Group In c. SAFETY General Safety Instruct ions and Practices A careful operator is the best opera tor . Safety is of primary import ance to the manufa cturer and should be to the owner/operator . Most accidents ca n be avo ided by bein g aware of your equipm ent, your surroun dings, and observ[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-3 © 2009 Alamo Group In c. SAFETY Operator Safety Instr uctions and Practices Engine Exhaust, some of its constitue nts, a nd certa in vehicle component s contain or emit chemicals known to the st ate of California to cause cancer and birth defects or other reproductive harm. (S G- 30 ) Battery posts, ter min[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-4 © 2009 Alamo Group In c. SAFETY KEEP A W A Y FROM ROT A TING ELEMEN TS to prevent entanglement and possible serious injury or death. (SG-24) Never allow children to play on or around T ractor or Implement. Children can slip or fa ll of f the Equipment and be inju red or killed. Children can c ause the Imple[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-5 © 2009 Alamo Group In c. SAFETY Connecting & Disconnecting Implem ent Safety Instructi ons & Practices The rotat ing parts of t his machine continue to r otate even afte r the Tracto r has been turned of f. The operator should remain i n his seat for 60 seconds after th e brake has been set, the PTO[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-6 © 2009 Alamo Group In c. SAFETY Equipment Operation Safety In structions and Practices Never leave the T ractor and Implement unattended while th e Implement is in the lifted position. Accidental operation of lif ting leve r or a hydraulic failure may cause sudd en drop of unit with injury or death by crush[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-7 © 2009 Alamo Group In c. SAFETY Do not back up this impleme nt when the boom or mower head is e xtended. Backing could damage the machine or its components. (SBM-1 9) Follow these guidelines to red uce the risk of equipment and grass fires w hile operating, serv icing, and repairing the Mower and T ractor: [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-8 © 2009 Alamo Group In c. SAFETY Fl a il M owers are capa bl e un d er a d verse con diti ons o f th row i ngo bj ec t s for great dist ances (100 yards or more) an d causing seriousinjury o r death. Follow safety messages carefully . STOP MOWING IF P ASSERSBY AR E WITHIN 100 Y ARDS UNLESS: -Front and Rear D[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-9 © 2009 Alamo Group In c. SAFETY Do not mount or di smount the T ractor while the tractor is moving. Mo unt the T ractor only when the T ractor and all moving part s are completely stopped. (SG-12) S tart tractor only when properly seate d in the Tractor seat. S tarting a tractor in gear can resu lt in injur[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-10 © 2009 Alamo Group In c. SAFETY Do Not operate this eq uipmen t in areas wher e in se ct s such as bees may attack you and/or cause you to lose contro l of the equipm ent. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to pr event insect s from entering. If a trac[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-11 © 2009 Alamo Group In c. SAFETY M ow at t h e spee d t h at you can sa f e l y operate an d contro l t h e tractor an d mower . Th e correct mowing spee d depends on terrain cond itio n and grass type, density , and height of cut. Normal ground sp eed range is from 2 to 5 mph( 3-8 kph). Use slow mowing spe[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-12 © 2009 Alamo Group In c. SAFETY Maintenance and Service Saf ety Instructions and Practices Do not let the Blad es turn when the Mower Deck is raised for any reason, including clearan ce or for turning. Raising the Mower deck exposes the Cutting Blades which cr eates a poten tially serious ha zard and could[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-13 © 2009 Alamo Group In c. SAFETY DO NOT allow any person under a raised boom or mower head unless it is securely locked up or supported. DO NOT approach the Implement unless the T ractor is turned off and all motion has ceased. Neve r work under the frame work, o r any lifted component unless th e implement[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-14 © 2009 Alamo Group In c. SAFETY T ransporting Safety Inst ructions and Practices Perform service, rep airs and lubrication accord ing to the maintenance section. Ensure the unit is properly lubr icated as specified in the lubrication schedule and all bolts and nut s are properly torq ued. Failure to pr ope[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-15 © 2009 Alamo Group In c. SAFETY Secure the boo m and mower head in the tr anspo rt position before traveling o n public roads. Never transport on public roads with t he boom and mower hea d extended. Always disengage and lock out the hydraulic controls for the boom mowe r before transportin g. Inadvertent [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-16 © 2009 Alamo Group In c. SAFETY Concluding Safety In structions and Practices T ransport only at speeds where you can maint ain control of the equipment. Seriou s accidents and injuries can result from operating this equipment at high speeds. Understand the Tra ctor and Implement and how it hand les before[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-17 © 2009 Alamo Group In c. SAFETY Decal Location NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Alamo Indust rial cares a bout the safety of its customers, operators, and b ystanders, and will [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-18 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - T racto r Deca ls 1. D377 1 MUL TI Multi- Hazard Boom Safety Book 2. 0320034 7 1 REFLCTR SMV ITEM P ART NO. QTY . TYPE DESCRIPTION -- - T ank Decals 1. 02971943 1 LOGO Alamo Industr ial 2- 7/ 8x 20 2. 02981986 1 INSTRUCT Hose and E[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-19 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . LEVEL DESCRIPTION 02981782 1 - 60” Rot ary 1. 00757139 2 LOGO Logo, Alamo By T errain King 2. 00757140 1 LOGO Alamo Industrial Logo 3. 00769736 1 W ARNING Use /Repair Guards 4. 00769737 2 DANGER Blades Thrown Object s 5. 02925100 1 IMPORT ANT Replaceme[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-20 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION 02980202 - 50” X Frame Square Head Assy 1. 00769736 1 WARNING Use/Rep air Shield & Guards 2. 00769737 2 DANGER Cutting Blades/Thrown Object s 3. 02725100 1 LOGO NAME BOOM AXE 4. 02925100 1 IMPORT ANT Genuine Parts, Rot ary 5. 02967[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-21 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - Flail Head (Flail-Axe) 1. 002369 1 DANGER Multi- Haza rd, Flail 2. 02965141 1 DANGER Boom Flails 3. 02967668 2 DANGER Cutting Blades/Thrown Object s 4. 02967867 1 DANGER Safety Shield Operation 5. 00725739 1 WARNING Use/Re pair Shi[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-22 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - Fla il Head (FML-100H) 1. 002369 1 DANGER Flail Multi Hazard 2. 02967668 1 DANGER Cutting Blades/Thrown Obje cts 3. 02967867 1 DANGER Operation of Safety Shield 4. 00725739 1 WARNING Use/Rep air Shields & Guards 5. 00756059 1 W[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-23 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION - - - Fla il Head 1. 002369 1 DANGER Multi-Hazard 2. 02967668 1 DANGER Cutting Blades/Thrown Object s 3. 02965141 1 DANGER Boom Flails 4. 00725739 1 WARNING Use/Re pair Shields & Guards 5. 00758194 1 W ARNING Pinch Points 6. 02925100[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-24 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . DESCRIPTION 02972149 1 TIMBER CA T 5’ 02972150 1 TIMBER CA T 7’ 1. 00757139 1 Decal - Alamo TK Logo 2. 02971931 1 Decal - T imber Cat 3. 00757140 1 Decal - Alamo L ogo 4. 02973496 2 Keep A way - Amputation 5. 000678 1 Decal - Grease Fitting Inside[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-25 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . DESCRIPTION 1. 02967827 1 Danger - Multi Hazard 2. 00756059 1 W arning - Oil Leak 3. 00769736 1 W arning - Use/Repair Guards 4. 02925100 1 Import ant - Replacement Parts 5. 00757139 1 Logo - Alamo TK Product 6. 02970888 1 Logo - Boom Ditcher 7. 999204 1 [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-26 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . TYPE DESCRIPTION 1. 00758194 1 W ARNING V -Belt Pinch 2. 00769736 1 WARNING Use/Rep air Shields 3. 00769737 1 DANGER Cutting Blades 4. 02925100 1 CAUTION Genuine Parts 5. 02958241 1 DANGER Operator Safety 6. 02962764 1 DANGER Pinch Point 7. 00756004 1 DA[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-27 © 2009 Alamo Group In c. SAFETY ITEM P ART NO. QTY . DESCRIPTION 02981778 1 30’ Boom Assy 02981777 1 24’ Boom Assy 1. 02981987 1 Hose Conne ction, Maverick 2. 02981815 1 Name Logo, Maverick 3. 02981816 1 Logo, Maverick 4. 0298181 7 1 24 Logo, Mave rick 5. 02981818 1 30 Logo, Mave rick 6. 0296276 4 6 Pi[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-28 © 2009 Alamo Group In c. SAFETY Decal Description DANGER! - Multi Hazard - Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area. P/N 02967827 Danger! Mult-Hazard W arning. Failing to follow these Safety Messages an d Opera[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-29 © 2009 Alamo Group In c. SAFETY INFORMA TIO N - T o pr event prem ature hydra ulic component failure, do not over speed the engine. When using the mower attachment, oper ate tractor at the engine speed wh ich will deliver 540 PTO RPM on T achometer . Over speeding the engine and pump when operating the mow[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-30 © 2009 Alamo Group In c. SAFETY INSTRUCT - Hos e an d co nn ec to r attachmen ts. P/N 02981986 INSTRUCT - Service hydr aulic system with proper oil. P/N 02982828 W ARNING! Failure to INSPECT and REP AIR or REPLACE Hoses may allow worn Hoses t o rupture SUDDENL Y and VIOLENTL Y with resulting serious BODIL [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-31 © 2009 Alamo Group In c. SAFETY Information that Grease Fitting is present and must apply grease. P/N 000678 Name LOG O - Alamo Industrial P/N 00757139 Name LOG O - Alamo Industrial P/N 00757140 W ARNING! Maintain shields and deflectors in good condition. Failure to do so may lead to injury or even death. [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-32 © 2009 Alamo Group In c. SAFETY DANGER! Keep Away Thrown Object s. Inspect the area before m owing for pote ntial mower hazards. Remove or avoid all foreign objects such as wire, cable, met al objects, and all other foreign material. Foreign material can be thrown from the mower and cause serious b odily i[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-33 © 2009 Alamo Group In c. SAFETY P/N 2738332 Red Reflectors P/N 2738333 Y ellow Reflectors NAME DECA L P/N 02970889 NAME LOGO - Boom-Axe P/N 02725100[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-34 © 2009 Alamo Group In c. SAFETY NAME DECA L P/N 02970883 Name LOG O - Alamo Industrial P/N 02979551 W ARNING! - Cutting while Fl ail Head is raised off ground will allow high-speed Flail Blades to throw cuttings at high speed for a considerable dist ance. Thrown objects can caus e serious bodily injury . S[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-35 © 2009 Alamo Group In c. SAFETY W ARNING! Failure to use and maintain shields and deflectors in good condition may lead to injury or death from ent anglement with rotating pa rts. being hit by object s thrown with great force by blades, or by blade contact. P/N 00725739 W ARNING! Do not operate with Belt S[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-36 © 2009 Alamo Group In c. SAFETY W ARNIN G! Never use yo ur hand to ch eck for oil leaks. Always use paper or cardb oa rd . P/N 00756059 Operator's Manu al (with repair part s) and warranty was attached to this implement during final inspection. P/N 00763977 IMPORT ANT - Use ALAMO Genuine Flail Parts. [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-37 © 2009 Alamo Group In c. SAFETY FML LOGO NA M E. P/N 02967592 100H LOGO NAME. P/N 02967595 NAME DECA L P/N 02970885 NAME DECA L P/N 02970896[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-38 © 2009 Alamo Group In c. SAFETY NAME DECA L P/N 02970886 NAME LOGO P/N 02971931 DANGER! KEEP A WA Y! Sickle Blades are guarded only by remote location. Keep all persons away from cutting Blades to prevent amputa tion of contacted bo dy parts. P/N 02973496 NAME DECA L P/N 02970888[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-39 © 2009 Alamo Group In c. SAFETY W ARNING- Debris from rotor can cause prope rty damage and serious injury to byst anders. P/N 999204 W ARNING! Pinch Points P/N 02962764 DANGER! Guard Missing, Do Not Oper ate. If you see this decal, Do No t Operate the mower until the shield has been repl ac e d. P/N 007560[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-40 © 2009 Alamo Group In c. SAFETY Blade Rotation Clockwise. P/N D138 W ARNIN G- Hearing Prot ection is require d when working within 100 yards of this machine. P/N 02975158 DANGER- Keep away rotating blades. P/N 02975170 W ARNING- Disconnect the hydraulic solenoid before pr eforming se rvice work on tractor [...]

SAFETY MAVERICK 3/09 Sa fety Section 1-41 © 2009 Alamo Group In c. SAFETY INSTRUCT - Do not locate hitch post in this area P/N 02975516 INSTRUCT - Pitch Adjust P/N 02975514 Red Reflector . Keep reflectors clean and visible. P/N 1458392 Amber Reflector . Keep reflectors clean and visibl e. P/N 1458393[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-42 © 2009 Alamo Group In c. SAFETY INSTRUCT - Hydraulic connection P/N 02981987 LOGO NAME MA VERICK P/N 02981815 LOGO NAME MA VERICK ALAMO INDUSTRIAL P/N 02981816 LOGO NAME 24 MA VERICK P/N 02981817[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-43 © 2009 Alamo Group In c. SAFETY LOGO NAME 30 MA VERICK P/N 02981818[...]

SAFETY MAVERICK 3/09 Sa fety Section 1-44 © 2009 Alamo Group In c. SAFETY Federal Laws and Regulations This section is intend ed to explain in broa d terms the conc ept and effect of federal laws an d regulations concerning emplo yer and employee equipment o perat ors. This section is not intended as a legal interpretation of the law and should no[...]

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Introduction Section 2-1 © 2009 Alamo Group Inc. INTRODUCTION SECTION[...]

INTRODUCTION MAVERICK 3/09 Introduction Section 2-2 © 2009 Alamo Group Inc. INTRODUCTION This Boom Mower is design ed with care and built with quality material s by skilled workers. Proper assembly , maintenance, and ope rating practices, as described in this manual, will help t he owner/operator get years of satisfactory service from the machine.[...]

INTRODUCTION MAVERICK 3/09 Introduction Section 2-3 © 2009 Alamo Group Inc. INTRODUCTION Y our Maverick Boom Mowe r is designed for heavy-duty cutti ng in limited access areas such as highwa y , park, and rural roadsides, overhea d growth, ditch es, levees, and other such gr ass and limb control u ses in gener ally hard-to-reach ar eas. Y our Mach[...]

INTRODUCTION MAVERICK 3/09 Introduction Section 2-4 © 2009 Alamo Group Inc. INTRODUCTION Attention Owner/Operator BEFORE OPERA TING THIS MACHINE: 1. Carefully read the Operator ’s Ma nual, completely underst and the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card i[...]

Operation Section 3-1 © 2009 Alamo Group Inc. OPERA TION SECTION[...]

OPERATION MAVERICK 3/09 Operation Section 3-2 © 2009 Alamo Group In c. OPERA TION ALAMO INDUSTRIAL MA VERICK BOOM MOWER OPERA TING INSTRUCTIONS Alamo Industrial MA VERICK Booms ar e manufactured with quality mat erial by skilled workers. The MA VERICK Boom is designed to att ach to a tractor and operate various heads for a wide rang e of vegetativ[...]

OPERATION MAVERICK 3/09 Operation Section 3-3 © 2009 Alamo Group Inc. OPERA TION TRACTOR REQUIREMENTS In addition to tractor horsepower an d size required to operate th e boom unit, the tractor must also be prope rly equipped to provide ope rator protection, to alert approac hing vehicle drivers of the tracto r ’s presence, and to ensure tractor[...]

OPERATION MAVERICK 3/09 Operation Section 3-4 © 2009 Alamo Group In c. OPERA TION T ractor Requirements and Cap abilities • ASAE approved Roll-Ov er Protective S tructure (ROP S) or ROPS cab and seat belt. • Operator Protection ... ................ ....... T ractor must be equipped wit h protective stru cture such as operator cage or lexan win[...]

OPERATION MAVERICK 3/09 Operation Section 3-5 © 2009 Alamo Group Inc. OPERA TION 1.3 T ractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equip ped with proper warning lighting and a Slow Moving V ehicle (SMV) emblem which are clearly visible from the rear of the unit. Most tractor ’s h[...]

OPERATION MAVERICK 3/09 Operation Section 3-6 © 2009 Alamo Group In c. OPERA TION 2.GETTING ON AND OFF THE TRACT OR Before getting onto the tractor , the operator must read and completely understand the imp lement and tractor operator manuals. If any p art of either manual is no t com pletely understood, consult an authorized dealer for a complete[...]

OPERATION MAVERICK 3/09 Operation Section 3-7 © 2009 Alamo Group Inc. OPERA TION BEFORE leaving the tractor se at, always engage the brake and/or set the tractor transmission in parking gear , disengag e the PTO, stop the engine, remove the key , a nd wait for all movin g parts to stop. Place the tractor shift lever into a low range or parking gea[...]

OPERATION MAVERICK 3/09 Operation Section 3-8 © 2009 Alamo Group In c. OPERA TION 4.CONNECTING A TT ACHIN G HEADS TO THE BOOM 1 S tart by using a hoist to lower the bo om(1) down to the Machete head(2). Align the Boom with the Machete Head Hitch Post(3), insert the upper hitch pin(4) through the Dipper end of the boom and the Machete Head Upper Hi[...]

OPERATION MAVERICK 3/09 Operation Section 3-9 © 2009 Alamo Group Inc. OPERA TION Do not operate this Equipment with hyd raulic oil or fuel leaking. Oil and fuel are explosive and thei r pr esence could present a ha zard. Do not check for leaks with your hand! High-pressure oil streams from breaks in the line could pe netrate the skin and cause tis[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-10 © 2009 Alamo Group In c. OPERA TION 5.2 Boom Unit Pre-Operati on Inspection and Service Inspect and service the boom arm and head prior to oper ation. Damaged and/or broken p arts should be repaired and/or replaced immediately . T o ensure the unit is ready for operation, conduct the following: OPS-B[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-11 © 2009 Alamo Group Inc. OPERA TION The operator ’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important sa fety features on the implement in good condition to ensure the information is available to the opera[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-12 © 2009 Alamo Group In c. OPERA TION B OO M ARM A SS EMBL Y • Inspect condition of each arm se ction weldment • Ensure all pins ar e in pla ce . • Ensure all bolt s and screws are properly installed. • Check condition of teflo n bu shings at boom pivot points. • Ensure each hydraulic cylinde[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-13 © 2009 Alamo Group Inc. OPERA TION HYDRAULIC PUMP/OIL RESERVOIR • Check oil reservoir level and oil condition. (Add specific type oil if low) • Change hydraulic oil filter and hydrauli c oil according to mainte nance schedule. • Ensure there are no oil leaks a nd fitting are properly connected [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-14 © 2009 Alamo Group In c. OPERA TION ROT ARY HEAD INSPECTION • Inspect blades and bl ade bo lts for looseness and excessive wear . R otate to 90° to make for checking easier . Re place damaged, worn, and missing blades as complete set s to maintain rot ary balanc e. • Ensure carr ier hub nuts are[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-15 © 2009 Alamo Group Inc. OPERA TION FLAIL HEAD INSPECTION • Inspect blades and bl ade bo lts for looseness and excessive wear . Rotate to 90° to make for checking easier . Replace damaged, worn, and missing blades as complete sets to maint ain cuttershaft balance . • Ensure rubber deflectors are [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-16 © 2009 Alamo Group In c. OPERA TION TIMBER CA T HEAD INSPECTION • Inspect blade and bolt s for looseness and excessive wear . Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintena nce. Replace damaged and worn blade to keep unit operating properly[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-17 © 2009 Alamo Group Inc. OPERA TION DITCHER HEAD INSPECTION • Inspect blades and bolt s on ditcher head assembly for loos en e ss and ex cessive wear . Make sure the u nit is securely blocked up before doing main tenan ce . Re place damage d and worn blades as complete set s to maintain unit balance[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-18 © 2009 Alamo Group In c. OPERA TION 5.3 C utting C omponent Inspection Inspect blade p an and blade assembly for the following: OPS-U-0031 Inspect the Blades daily for abnormal w ear . REPLACE BOTH BLADES on that carrier IMMEDIA TEL Y if either blade has: •Become bent or deformed fr om it’s origi[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-19 © 2009 Alamo Group Inc. OPERA TION 5.4 Blade Bolt Inspection Inspect Blade Bolt Head da ily for wear as followed: Inspect the Blade Bolt Heads d aily for abn ormal wear . REPLACE BOTH BLADE BOL TS on the Blades IMMEDIA TEL Y if either blade bolts has: • Visible cracks or • If the reces sed area o[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-20 © 2009 Alamo Group In c. OPERA TION Boom Mower PRE-OP ERA TION Inspection Mower ID#________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor is in park w[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-21 © 2009 Alamo Group Inc. OPERA TION T ractor PRE-OPERA TION Inspection Mower ID# ________________ Make ____________________ Date: ________________ Shift ____________________ Before conducting the inspection, make sur e the tractor engine is off, all rotation has stopped and the tractor is in park with[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-22 © 2009 Alamo Group In c. OPERA TION In the event that electrical power fails and the “Joystick” will not repo sition the boom or cutting head, an emergency control has be en p rovided. There are gold covere d buttons (two on each valve section ) located on each valve unde r the pump cover on the [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-23 © 2009 Alamo Group Inc. OPERA TION The electric al power can be “ ON” or “O FF” for th e emerge ncy contr ols to wor k. Using a punch or nail press the gold button to get the movement desired. The electric al wires may be left connected or may b e disconnected; the button will operate the fun[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-24 © 2009 Alamo Group In c. OPERA TION 6.2 The Mower Head Circuit The Motor circuit used for the cutting operati on is operated through the Oper ator display ( fig 1 ). By selecting the activation parameter the co il will shift the servo-pist on at the hydrostatic pump ( fig 2 ), stroking the pump into [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-25 © 2009 Alamo Group Inc. OPERA TION The XP2 , is a controller module that is mounted at the front of the tractor next to the Maverick control valve. The function of this component is to provide a gateway for incomin g and outgoing information. Information is sent via the network to this module in orde[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-26 © 2009 Alamo Group In c. OPERA TION 6.4 The Instrument ation Y our Maverick Boom utilizes instrume ntation for certain decision-making activities. Listed below a re the sensors included on this unit • T ank T emperature sensor • Charge pressu re filter switch • V alve pressure filter switch •[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-27 © 2009 Alamo Group Inc. OPERA TION The valve pressure filter switch is located at the pressure filter in the valve pr essure circuit, between the closed center load sense pump and the control valve. The sensor monitors the b ack-pressure created by the filter elem ent when in use. When the back-press[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-28 © 2009 Alamo Group In c. OPERA TION • Key Escape or Back at any time to rev ert to the pr evious screen or rest art the Set-up menu at any time • Key F-1 to access th e Set-u p Menu • Key the corresponding F-key to esta blish the de sired boom speed. This parame ter is provided for customizing [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-29 © 2009 Alamo Group Inc. OPERA TION • Select F-1 to power the motor . This is best done when the en gine RPM is at idle. Do ing this at a high RPM will cause the system pressure to surge sending fluid over relief and caus ing excess heat to be introduced into the system. • At any time the cutter-h[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-30 © 2009 Alamo Group In c. OPERA TION 6.6 Swing The twisting motion of the Joysti ck, actuates the SWING cylinder . T wisting the Joystick Counterclockwis e admit s hydraulic fluid to the Butt End of the SWING cylinder , causing the boom to swing out to the right side of the tractor . (See Diagrams abo[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-31 © 2009 Alamo Group Inc. OPERA TION 6.7 Lif t The forward and back movement of the Joystick actuates the LIFT cylinder . Pulling the Joystick back, toward t he operator , causes the boom LIFT cylinder to lift the boom arm up. Pushing the Joystick forward, causes th e LIFT Cylinder to lower the Boom. I[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-32 © 2009 Alamo Group In c. OPERA TION 6.8 Dipper The Left and Right movement of the Joystick actuates the DIPPER cylinder . Pushing the Joystick lever to the RIGH T causes the boom DIPPER cylinder to LIFT the small boom UP . If the Joystick is released, the valve will automa tically return to center , [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-33 © 2009 Alamo Group Inc. OPERA TION 6.9 T elescoping Boom Using the trigger button in con j uction with the left an d right dipper mov ement ac tuates the T elescop ing Boom. Pressing the trigger button and pushing the Joystick le ver to the right causes the boom to telescope out. Pressing the trigger[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-34 © 2009 Alamo Group In c. OPERA TION 6.10 Tilt The two lower th umb bu ttons (Red Bu ttons) on the pa nel at the top of the joystick ac tivates the TIL T cylinder . Pressing the left button will cause the outer rim (farthest from the tractor) to move UP . Pressing the right button will lower the Outer[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-35 © 2009 Alamo Group Inc. OPERA TION 6.1 1 Head Swivel The two upper buttons (Red Buttons) on the panel at the top of the jo ystick act uates the head swivel on the atta ched head. Pressing the left button swivels the head to the left. Pressing the right butto n swivels th e head to the right. OPS-B- 0[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-36 © 2009 Alamo Group In c. OPERA TION 6.12 Door Using the trigger button in co njuction with the swivel buttons(Red Butt ons)on the joystick ac tuates the Aux iliary Cylinder on the attache d hea d.. Pressing the trigger button and pushing the left swivel button opens the door . Pressing the trigger bu[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-37 © 2009 Alamo Group Inc. OPERA TION 7 . DRIVING THE TRACT OR AND IMPLEMENT Safe tractor transport requires the operator to po ssess a thorough kn owledge of the model being operated and precautions to take while driving with an att ac hed implement. Ensure the tractor has the capacity to handle the we[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-38 © 2009 Alamo Group In c. OPERA TION T ransport only at sp eeds where yo u can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understan d the T ractor and Implement and how it handles before transporting on str eet s and high [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-39 © 2009 Alamo Group Inc. OPERA TION 7.2 Brake and Differential Lock Setting Make sure th e tractor br akes are in goo d operating condition. T ractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous r ear wheel braking. FOR[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-40 © 2009 Alamo Group In c. OPERA TION 7.3 Driving the T ractor and Boom S tart off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor . Never operate the tractor at speeds that cann ot be safely handled or which will prevent the operator from sto[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-41 © 2009 Alamo Group Inc. OPERA TION 8.OPERA TING THE BOOM UNIT AND A TT ACHED HEAD THE OPERA TOR MUST COMPLETEL Y UNDERS T AND HOW TO OPERA TE THE TRACT OR AND MOWER AND ALL CONTROLS BEFORE A TTEMPTING TO MOW . The operator must read and underst and the Safety and Operation Sections of this manual and[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-42 © 2009 Alamo Group In c. OPERA TION 8.1 Foreign Debris Hazards/Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine. W a lk through the area looking for fence s, boulder , rocks, c ul ve rts , st um ps or me ta l o b jects. [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-43 © 2009 Alamo Group Inc. OPERA TION With engine at idle, engage cu tting head then slowly increase engine speed to operating (540 PTO) RPM. Approach veget ation at desired speed to cut material. When finished, slowly decrease engine speed to idle and shut down cutt ing head. Be sure to shut down cutti[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-44 © 2009 Alamo Group In c. OPERA TION Rot ary Cutter • The Rotary Cutting He ad is rated to cut vegetatio n up to 5” in diameter . • Objects te nd to be thrown out from under the head in the direction of blad e rotation and toward the raised edge of the shroud. Avoid cutting with the head tilted [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-45 © 2009 Alamo Group Inc. OPERA TION Flail • The Flail Brush Cutter is rated to cut material up to 4” in diameter . • Setting cuttin g he igh t ra ng e s from 3/ 4” to 6”. Cutting height is set by adjusting the height of the roller assembly . • Remove roller assembly when cutting limbs and [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-46 © 2009 Alamo Group In c. OPERA TION Ti m b er C a t • The T imber Cat Sickle Bar Limb Cutter is ra ted for material up to 4” in diameter . • The Timber Cat is operat ed attached t o the boom arm and is ideal for trimming popula ted areas where a sm oo th cut is req uir e d. • When operating t[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-47 © 2009 Alamo Group Inc. OPERA TION M any var i e d o bj ec t s, suc h as w i re, ca bl e, rope, or c h a i ns, can b ecome en t ang l e d i n th e operating par ts of the mower head. These it ems could then swing outside the housing at greater velocities than the blades. Such a situation is extremely[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-48 © 2009 Alamo Group In c. OPERA TION 9. TRACTOR, BOOM, AND A TT ACHED HEAD STORAGE Properly preparing and storing the unit at the end of the se ason is critical to maintiang its appearance and to help ensure years of dep endable service. The following are suggested storage pr ocedures: • Thoroughly [...]

OPERATION MAVERICK 3/09 Oper ation Section 3-49 © 2009 Alamo Group Inc. OPERA TION Never allow children or other persons to ride on the T ractor or Implement. Falling off can result in serious injury or death. (SG-1 0) Before transporting tractor between locations, idle the tractor engine , disengage the atta ched head, and wait for all head motio[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-50 © 2009 Alamo Group In c. OPERA TION Before transporting the tractor on a public roadway or boarding a trailer for transport, the tractor brake pedals should be locked together . Locking the pedals ensure s that both whe els brake simultaneously while stopping, especially when making an emergency stop[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-51 © 2009 Alamo Group Inc. OPERA TION Make sure that all tractor flashing warning lights, headlights, and brake/ta illight s are functioni ng properly before proceed ing onto public roads. While newer mo del tractors have plenty of lightin g to provide warning sign als and operating lighting, most older[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-52 © 2009 Alamo Group In c. OPERA TION Reduce speed before tur ning or ap plying th e brake s. Ensure that both brake p edals are locked together when operating on public roads. O PS-U- 0023 10.2 Hauling the T ractor and Implement Before transporting a loaded tractor and implement, measure the height an[...]

OPERATION MAVERICK 3/09 Oper ation Section 3-53 © 2009 Alamo Group Inc. OPERA TION Arrange the chains so that when tightened, the chains are pulling do wnward and ag ainst themselves. Ca refully tighten the securing chains or other fasteners using boom ers or binders to apply maximum tension. Use extreme care when attaching and removing the securi[...]

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Maintenanc e Sec tio n 4- 1 © 2009 Alamo Group Inc. MAINTENANCE SECTION[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-2 © 2009 Alamo Group Inc. MAINTENANCE Lubrication Information Before operating your Maverick, take the time to inspe ct and repair any damage to th e machine or tractor . Only a minimum of time and ef fort is required to regularl y maint ain this machine to provide long life and trouble free operat[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-3 © 2009 Alamo Group Inc. MAINTENANCE MOWER HEAD: The S pindle Housing on the Maverick Mowe r head should be serviced daily (e very eight hours of opera tion) to achieve the best operati on and the longest life. Fill with NLGI EP#2 Grease. If possible, it is best to check the spindle oil level afte[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-4 © 2009 Alamo Group Inc. MAINTENANCE ROT ARY HEAD: Position the head horizon tal and lower to the g round. Locate the g rease relief plug at the top of the spindle housing. Lube we ekly . Hydraulic Oil, Filters, and Component s Filters and Oil - Change th e Hydrostat Pressure Filter af ter the fir[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-5 © 2009 Alamo Group Inc. MAINTENANCE T ANK FILL Check the sight gauge and add more hydraulic fluid (Mobil DTE 16M or an ISO A W 68 equivalent) to bring the level up between 1/2 to 3/4 on the gauge. See Figure MntP-B -0004 . Refill with the hydraulic fluid that has proper viscosity for your operati[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-6 © 2009 Alamo Group Inc. MAINTENANCE Hardware Most nuts and bolt s will stay tight an d therefore need on ly periodic checking. However , the following nuts and bolts are extrem ely important and s hould receive special atten tion: S pindle Housing Bolts: T ighten to 400 Ft./Lbs. T orque Blade Bol[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-7 © 2009 Alamo Group Inc. MAINTENANCE Proper T orque for Fasteners The chart lists the correct tightening torque for fasten er s. When bolts ar e to be tightened or replaced, refer to this chart to determine the grade o f bolts and the prop er torque except when specific tor que values are assigned[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-8 © 2009 Alamo Group Inc. MAINTENANCE Service of Spindle Ho using (FIGURE Mnt-0006) Remove blade bar or p an. Remove hydraulic motor . Remove spindle housing from unit. Drain remaining oil from housing. Using a chisel, bend the tang on the lockwasher (6) until it is free from the slot in the nut (5[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-9 © 2009 Alamo Group Inc. MAINTENANCE ASSEMBL Y Make sure all p arts are cle an and free of any cont amination Install Bearing Cu ps (3 & 4) into S pindle Housing (2) using a suit able bearing driver to seat the cup s. Caution must be taken not to damage the cup or spindle housing, cu ps must b[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-10 © 2009 Alamo Group Inc. MAINTENANCE T urn the S pindle Housing Up side Down and insert the spi ndle (with the bear ing pressed onto it) into the sp indle housing until the bearing cone cont acts the cup in the Hous ing. During this step t ake care not to damage the seal. While supporting the S p[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-11 © 2009 Alamo Group Inc. MAINTENANCE S ta rt up Pr ocedure 1. Read all safety instructions. Deca ls on the Machete Boom warn you of pa rticular and mult iple hazards. Many decals are attache d close to part of the Machete Boom wh ere there is a possible hazard. Rea d and make sure you u nd erst a[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-12 © 2009 Alamo Group Inc. MAINTENANCE T imber Cat Head Lubrication/Daily Checks (Figure Mnt-0 007) Lubricate the grease fittings on top of the blade ba r every 4 ho urs. See Fi gure Mnt-0007 . Every 8 hours, lubricate the cylinder grease fittin g through the top slot in the cover . See Figure Mnt-[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-13 © 2009 Alamo Group Inc. MAINTENANCE Buzzbar Head BLADES For best performance, have b lade s set and shar pe ned wh en the y begin to dull. Blades can be touched up with a grinder or file between sharpe nings. T o extend the life of the blade, remo ve resin accumulations. When the re sin builds u[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-14 © 2009 Alamo Group Inc. MAINTENANCE Belt T ension Adjustment (Fig ure Mnt-B-0010) Loosen nut s on the 4 studs and the jam nut. Use a hand wrench or socket to tension the belt s. Never use power or air e quipment to tighten belt! This could cause damage to belt, sheave, shaft and bearings Once th[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-15 © 2009 Alamo Group Inc. MAINTENANCE Lubrication: Grease each spindle with one pump of high quality lithium grease weekly . More than one pump is unnecessary and will cause a mess when extra grease squirts out of the relief. Grease fittings are on front of machine, just ab ove the blades. Belt s:[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-16 © 2009 Alamo Group Inc. MAINTENANCE Grass Flail Head T ensioning Drive Belt s The rotor shaf t is driven from the gear motor via “V” b e lts which are adjust able for tension. After stopping the tractor eng ine, remove the drive gua rds to tigh ten the belts. Check the tension by applying a [...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-17 © 2009 Alamo Group Inc. MAINTENANCE MOTOR & COUPLING INST ALLA TION Bolt motor to mount plate. Fully tighten bolt s . (Item 1) Install flex coupler to the quick disconnect pulley hub using the cou ntersunk socket head bolts (Item 2). Apply thre ad locking compound to the bolt s. T ighten bol[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-18 © 2009 Alamo Group Inc. MAINTENANCE T APER BUSHING & SHEA VE INST ALLA TION Do not use lubricant s during installation as this may cause shea ve breakage. Make sure the bushing and bore of th e sheave are free of dirt, paint, met al chips, etc. Insert cap screws and lockwashers engaging only[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-19 © 2009 Alamo Group Inc. MAINTENANCE General Information on Flail Mower V ibration FLAIL MOWERS INFORMA TION BULLETIN NO. 5 EXCESSIVE VIBRA TION Vibration is a MONSTER and if allowed to continu e unchecked, ca n cause the complete break-u p of a machine in a very short time. A properly operate d [...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-20 © 2009 Alamo Group Inc. MAINTENANCE The cutter shaf t will run out of balance if: 1. Wire, rope, string, ra gs, etc., arou nd the cutter shaft, are holding th e knives in a folded back position. Remove such foreign object s and be sure all kniv es are free to swing to the extended position. 2. K[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-21 © 2009 Alamo Group Inc. MAINTENANCE S pindle Service Procedur e 02960553B and 02960553C 1. Remove bla d e ba r or pan. 2. Remove hy dr au lic mo to r . 3. Remove spindle assembly from mower deck. 4. Drain re maining lubr icant from h ousing. 5. Using a 3/16" cape chise l, bend ou t the st a[...]

MAINTENANCE MAVERICK 03/09 Maint enance Section 4-22 © 2009 Alamo Group Inc. MAINTENANCE Cleaning 1. Clean housin g and all related part s thoroughly and dry . 2. Protect parts from contamina tion. Inspection Bearings and cup s : Inspect rollers, races, and cages for nicks , pitting, discoloration, and signs of excessive or unusual wear . Replace [...]

1 1. Remove the cloth, being careful not to allow any cont amination into the spindle. T ighten the nut until a rolling torque of 16-21 inch-pounds is reached. (If the seal was no t lubricated, add 10 inch-pounds). 12. S take the nut with a blunt, round nosed punch. Do not tear the nut. 13. Install the grease fitting into the hole in the center of [...]

ALAMO-INDUSTRIAL LIMITED W ARRANTY 1. LIMITED W ARRANTIES 1.01. Alamo Industrial warrants for one year from the purchase dat e to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser 1.02. Manufacturer will replace for the Pu rchas er any p[...]

T o keep your implement running ef ficiently and safely , read your manual thoroughly and follow these dire ction s and the Safety Messages in this Ma nual. The T able of Cont ents clear ly identifies each section where you can easily find the information you need. The OCCUP A TIONAL SAFETY AND HEAL TH ACT (1928.51 Subp art C) makes these minimum s[...]

MA VERICK - SOM 3/09 Printed in USA P/N 02981992C[...]