American Dryer Corp. ADG-530D II manual

ADC Part No. 113116 101399JEV/abe ADG-530D II/WDA-530D II Microprocessor Controls Gas (Direct Spark Ignition) Installation Manual W ARNING: For your safety the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. — Do not store or use gasoline or other flamm[...]

Retain This Manual In A Safe Place For Futur e Refer ence American Dryer Corporation products embody advanced concepts in engineering, design, and safety . If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSER VE ALL SAFETY P[...]

W ARNING UNDER NO CIRCUMST ANCES should the dryer door switches, lint drawer switch, or heat safety circuit ever be disabled. IMPOR T ANT YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPL Y AND THE GAS SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING , ADJUSTING , INST ALLA TION, OR TESTING OF ANY EQUIP[...]

W ARNING The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY OR FIRE COULD RESUL T . IMPOR T ANT PLEASE OBSER VE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation manual included with the dryer . W ARNING DR YER MUST NEVER BE OPERA TED WITHOUT THE [...]

Table of Contents SECTION I IMPOR T ANT INFORMA TION ............................................................................... 3 A. Receiving and Handling ............................................................................................................... 3 B . Safety Precautions ....................................................[...]

SECTION VII ROUTINE MAINTENANCE .................................................................................. 3 9 A. Cleaning ................................................................................................................................... 39 B. Adjustments .....................................................................[...]

3 SECTION I IMPOR T ANT INFORMA TION A. RECEIVING AND HANDLING The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or optional box) as a means of preventing damage in transit. Upon delivery , the dryer and/or packaging, and wooden skid should be visually inspected for shipping damage. If any dama[...]

4 B. SAFETY PRECAUTIONS W ARNING: For your safety , the information in this manual must be followed to minimize the risk of fire or explosion or to prevent property damage, personal injury , or loss of life. W ARNING: The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJUR Y OR FIRE COULD [...]

5 7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dryer . The frequency of inspection and cleaning can best be determined from experience at each location. W ARNING: The collection of lint in the burner area and exhaust ductwork can create a potential f[...]

6 SECTION II SPECIFICA TIONS A. SPECIFICA TIONS NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. Gas * T otal capacity for both baskets (tumblers). * * Exhaust must be increased to a minimum of 8-inches (20.32 cm) in diameter immediately after leaving the dryer cabinet. MAX IMU M CAP A C IT Y [...]

7 NOTE: ADC reserves the right to make changes in specifications at any time without notice or obligation. Specifications ADG-530D/WDA-530 (Gas)[...]

8 SECTION III INST ALLA TION PROCEDURES Installation should be performed by competent technicians in accordance with local and state codes. In the absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1- LA TEST EDITION (National Fuel Gas Code) or ANSI/NFP A NO. 70-LA TEST EDITION (National Elect[...]

9 B. LOCA TION REQUIREMENTS Before installing the dryer , be sure the location conforms to local codes and ordinances. In the absence of such codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LA TEST EDITION, or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1- M91 (Na[...]

10 9. The dryer must be installed with a proper exhaust duct connection to the outside. 10 . The dryer must be installed with provisions for adequate combustion and make-up air supply . CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6 months, inspect the exhaust ducting and remove any lint build up. IMPOR[...]

11 IMPOR T ANT : Make-up air must be provided from a source free of dry cleaning solvent fumes. Make-up air that is contaminated by dry cleaning solvent fumes will result in irreparable damage to the motors and other dryer components. IMPOR T ANT : Make-up air openings should not be located near ductwork exhaust outlets. If the make-up air opening([...]

12 E. EXHAUST REQUIREMENTS 1. General Exhaust Ductwork Information Exhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork will create excessive back pressure which results in slow drying, increased use of energy , overheating of the dryer , and shutdown of the burner by the airflow (sail) switches, [...]

13 IMPOR T ANT : Exhaust back pressure measured by a manometer at the dryer exhaust duct area must be no less than 0 and must not exceed 0.3 inches (0.74 mb) of water column (W .C.). NOTE: Careful consideration should be given to where the exhaust duct is located in relation to the make-up air openings. If make-up air opening is too close to exhaus[...]

14 The exhaust connection at the top basket (tumbler) must be made at the blower duct inside the cabinet. No internal ductwork is included for the top basket (tumbler) (not available from ADC and must be purchased elsewhere). Depending on the external ductwork layout, the installer has the option of the ductwork coming out of the top or the back of[...]

15 a . Connecting Both T op Baskets (T umblers) and Bottom Baskets (T umblers) T ogether Both the top basket (tumbler) and the bottom basket (tumbler) can “Y” together to form one (1) connection point. The bottom basket (tumbler) already includes a 6-inch (15.24 cm) diameter ducting extending to the lower back guard area. The minimum connection[...]

16 3. Single Dryer V enting When possible, it is suggested that a separate exhaust duct be provided for each dryer . The exhaust ductwork should be laid out in such a way that the ductwork travels as directly as possible to the outdoors with as few turns as possible. It is suggested that the use of 90º turns be avoided; use 30º or 45º angles ins[...]

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18 b. Single Dryer V enting - with common (top basket [tumbler] and bottom basket [tumbler] connected together) exhaust connections. If the top and bottom baskets (tumblers) connect or “Y” together as noted is Section E , the minimum diameter size at the “Y” or point of connections is 10-inches (25.4 cm) in diameter (80 square inches [516.1[...]

19 The main common duct may be any shape so long as the minimum cross-sectional area is provided. The main duct should be tapered with the diameter increasing before each individual duct is added as per the illustrations on page 20 and page 21 . The maximum length of venting from the last dryer to where it exhausts is the following: VER TICAL - ven[...]

20 NOTE: The distance between the dryer single ducts being connected to the main common duct must be a minimum of 31-1/2” (80.01 cm) dryer ’ s width. NOTE: The ductwork should be laid out in such a manner where allowances are made at the rear area of the dryer for removal of rear service panels/guards. IMPOR T ANT : Individual ducts being added[...]

21 These figures must be increased in proportion if the main duct run from the last dryer has numerous elbows or is unusually long. For extended runs or where more elbows are added, the cross-sectional area of the duct can only be increased to an extent and a professional heating, venting, and air conditioning (HV AC) firm should be consulted for p[...]

22 IMPOR T ANT : No more than four (4) dryers (eight [8] baskets [tumblers]) can be connected to one (1) common duct vent. NOTE: The distance between the dryer single ducts being connected to the main common duct must be a minimum of 31-1/2” (80.01 cm) dryer ’ s width. The ductwork should be laid out in such a manner where allowances are made a[...]

23 IMPOR T ANT VENTING REMINDERS 1. Ductwork sizing and installation should be done by a qualified professional. 2. The dryer must be vented to the outdoors. 3. The ductwork should be routed as short as possible to the outdoors with as few turns as possible. 4. A void 90º turns, use 30º or 45º turns instead. 5. The size (cross-sectional area) of[...]

24 F . ELECTRICAL INFORMA TION 1. Electrical Requirements It is your responsibility to have ALL electrical connections made by a properly licensed and competent electrician to assure that the electrical installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL electrical connections, materials,[...]

25 3. Grounding A ground (earth) connection must be provided and installed in accordance with state and local codes. In the absence of these codes, grounding must conform to applicable requirements of the National Electrical Code ANSI/NFP A NO. 70-LA TEST EDITION, or in Canada, the installation must conform to applicable Canada S tandards: Canadian[...]

26 G . GAS INFORMA TION It is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gas plumbing installation is adequate and conforms to local and state regulations or codes. In the absence of such codes, ALL plumbing connections, materials, and workmanship must conform to the applicable requireme[...]

27 2. T echnical Gas Data a . Gas Specifications b. Gas Connections: Inlet connection ------------3/4” N.P .T . Inlet supply size ------------3/4” N.P .T . (minimum) Btu/hr input (per dryer) ---204,000 (51,408 kcal/hr) Btu/hr input (per pocket) --102,000 (25,704 kcal/hr) 1) Natural Gas Regulation is controlled by the dryer ’ s gas valve’ s [...]

28 3. Piping Connections ALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LA TEST EDITION, or in Canada, CAN/CGA-B149.1-M91 (Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P .] Gas) or LA TEST EDITION (for General Installation and Gas Plumbing), as well as local codes and ordinances and must be done [...]

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30 H. PREP ARA TION FOR OPERA TION The following items should be checked before attempting to operate the dryer: 1. Read and follow ALL “ CAUTION ,” “ W ARNING ,” and “ DIRECTION ” labels attached to the dryer . 2. Check incoming supply voltage to be sure that it is the same as indicated on the dryer data label located behind the left c[...]

31 NOTE: The dryer can be stopped at any time by opening the main door . T o restart the dryer , shut the main door and press the desired setting. 4) Open main door to stop the dryer , and change selection to “PERM PRESS” (medium) setting. Repeat this procedure, but change the selection (setting) to “HIGH TEMP .” This will confirm that the [...]

32 NOTE: W ater column (W .C.) pressure requirements (measured at the gas valve pressure tap from the manifold side of the gas valve): Natural Gas ................................. 3.5 Inches (8.7 mb) water column. Liquid Propane (L.P .) Gas ............ 10.5 Inches (26.1 mb) water column. IMPOR T ANT : There is no regulator provided in an L.P . dr[...]

33 SECTION IV OPERA TING INSTRUCTIONS A. ST AR TING THE DR YER 1. Coin Dryers The dryer is available for use when the light emitting diode (L.E.D.) display reads “FILL” and/or the amount needed to start the dryer (i.e., “25”). Once the load has been put into the dryer and the main door is closed, start the dryer as follows: a . Insert the p[...]

34 2) Selection (setting) changes can be made at any time during the drying cycle by opening and closing the main door and then making a new selection. 3) Additional time can be purchased at any time. If the dryer is in operation (drying mode) and additional coins are inserted, the light emitting diode (L.E.D.) display will read the additional time[...]

35 B. SHUTDOWN INSTRUCTIONS If the dryer is to be shutdown (taken out of service) for a period of time, the following must be performed; 1. Discontinue power to the dryer either at the external disconnect switch or the circuit breaker . 2. Discontinue the heat supply: a. SHUT OFF external gas supply shutoff valve (for both the top basket [tumbler] [...]

36 SECTION V SER VICE/P AR TS INFORMA TION A. SER VICE 1. Service must be performed by a qualified trained technician, service agency , or gas supplier . If service is required, contact the reseller from whom the ADC equipment was purchased. If the reseller cannot be contacted or is unknown, contact the ADC Service Department for a reseller in your[...]

37 SECTION VI WARRANTY INFORMA TION A. RETURNING W ARRANTY CARDS 1. Before any dryer leaves the ADC factory test area, a warranty card is placed on the back side of the main door glass. These warranty cards are intended to serve the customer where we record the individual installation date and warranty information to better serve you should you fil[...]

38 2. Each part must be tagged with the following information: a. Model number and serial number of the dryer from which part was removed. b. Nature of failure (be specific). c . Date of dryer installation. d. Date of part failure. e . Specify whether the part(s) being returned is for a replacement, a credit, or a refund. NOTE: If a part is marked [...]

39 SECTION VII ROUTINE MAINTENANCE A. CLEANING A program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from various areas of the dryer , as well as throughout the ductwork system. The frequency of cleaning can best be determined from experience at each location. Maximum operating efficiency is dependen[...]

40 Remove lint accumulation from around the openings in the dryer ’ s back panels. Remove lint from gas valve burner train area with a vacuum cleaner with brush attachment. Remove any lint accumulation from the coin acceptor area, including the optical switch. Inspect and remove lint accumulation in customer furnished exhaust ductwork system and [...]

41 C. LUBRICA TION The motor bearings, idler bearings, and under normal/most conditions the basket (tumbler) bearings are permanently lubricated. It is physically possible to relubricate the basket (tumbler) bearings if you choose to do so, even though this practice is not necessary . Use Shell Alvania #2 grease or its equivalent. The basket (tumbl[...]

42 SECTION VIII TROUBLESHOOTING IMPOR T ANT : YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPL Y AND THE GAS SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING , ADJUSTING , INST ALLA TION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) ST ANDARDS. The information pr[...]

43 2. Microprocessor controller (computer) indicator is off (and light emitting diode [L.E.D.] display does not read “door”)... a . Failed microprocessor controller (computer). C. Basket (tumbler) does not turn, but motor microprocessor controller (computer) L.E.D. dot and motor output L.E.D. indicators are on... 1. Loose basket (tumbler) belt [...]

44 G . The dryer does not start (for COIN MODELS ONL Y)...coin(s) inserted and the light emitting diode (L.E.D.) display continues to read “FILL” and/or “Amount T o S tart” ( does not r ead “PUSH”)... 1. Coin acceptor is not adjusted properly or is dirty with lint. 2. Failed coin acceptor switch. 3. Parameter in Program Location 01 ( PL[...]

45 Possible reasons for overheating... 1. Restriction in location exhaust ductwork... a . Dryer exhaust damper stuck in closed position. b. Undersized exhaust ductwork. 2. Insuf ficient make-up air . J. Micropr ocessor contr oller (computer) will not accept any , or only accept certain keyboard (touch pad) entries... The “SEFL” display conditio[...]

46 3. Improper grounding of the dryer or the microprocessor controller (computer) ground connection to the panel or the dryer are not proper . 4. Failed microprocessor controller (computer). M . Dryer stops during a cycle and the microprocessor controller (computer) light emitting diode (L.E.D.) display returns to “FILL”... If dryer is equipped[...]

47 P . No heat (for GAS MODELS ONL Y)...Dir ect Spark Ignitor lights, but there is no flame at burner ... 1. Direct Spark Ignition (DSI) probe is out of adjustment... a . Reposition ignitor assembly closer to the burner ribbon area. Also, check to make sure ribbon in burner is flush ALL around the top of the burner tube (ribbon should not stick up [...]

48 8. Failed microprocessor controller (computer) temperature sensor ...temperature calibration is inaccurate. 9. Failed microprocessor controller (computer)...temperature calibration is inaccurate. 10 . Lint accumulation in location exhaust system. S. Condensation on main door glass... 1. T oo long, undersized, or improperly installed ductwork. 2.[...]

49 SECTION IX DA T A LABEL LOCA TION/INFORMA TION A. DA T A LABEL Contact American Dryer Corporation When contacting American Dryer Corporation , certain information is required to insure proper service/parts information from ADC . This information is on the data label that is located behind the left coin control panel on the right wall. When conta[...]

50 THE DA T A LABEL 1. MODEL NUMBER The model number is an ADC number , which describes the size of the dryer and the type of heat (gas, electric, or steam). 2. SERIAL NUMBER The serial number allows ADC to gather information on your particular dryer . 3. MANUF ACTURING CODE NUMBER The manufacturing code number is a number issued by ADC, which desc[...]

51 SECTION X PROCEDURE FOR FUNCTIONAL CHECK OF REPLACEMENT COMPONENTS 1. Microprocessor Controller (Computer) Board a . Upon completing installation of the replacement microprocessor controller (computer) board, reestablish power to the dryer . b. Start the drying cycle. c . V erify that the motor(s) and the heat indicator dots, in the microprocess[...]

52 e . Open main door . The dryer must stop and ALL output indicator lights on the back side of the microprocessor controller (computer) board must go out. (Refer to the illustration on the previous page.) f . T ry to restart the dryer with the main door open. g. The microprocessor controller (computer) board’ s light emitting diode (L.E.D.) disp[...]

ADC 113116 1 - 10/20/99-50 2 - 10/21/99-250 3 - 01/18/00-250 4* 02/25/00-200 5 - 03/29/00-300 6 - 04/25/01-100 7 - 09/30/02-100 8 * 05/08/03-100[...]