Ariens 891003 manual

Owner/Operator & Parts Manual Mode l 891003 – HD Se ries Three-Bag Bagger HD Series Bagger 0377600 0B 5/10 Prin ted in USA[...]

2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Maintenance . . . . [...]

3 3. Review control funct ion s and ope ratio n of the unit. Do not o perate the unit unle ss all control s functio n as desc ribed in th is ma nual. 4. Review r ecommend ed lubrica tion, m aintenanc e and adjus tments. 5. R evi ew Lim ited W arranty Policy . 6. Fill out a product registrati on ca rd and retur n the card to the Arie ns Company or g[...]

4 2. DANGER ROT A TING P ARTS Always ke ep feet and han ds away from rota ting p arts. Never dir ect discha rge towar ds persons or propert y that may be in jured or damaged by throw n o bject s. Keep peop le away from un it while o perating. Shut off engine , remo ve key , read m anual before y ou adjus t or repair un it. NO STEP! Always keep feet[...]

5 ALWAYS check overhea d and sid e clearanc es car efully before op eration. ALWAYS be aware of traffic wh en operatin g along s treets or c urbs. Keep chi ldren an d people a way. Keep chi ldren out of work ar ea and und er watchfu l care of a res ponsible adult. Keep are a of ope ration c lear of all toys, pe ts, and debris. Thrown objec ts ca n [...]

6 Stop and i nspect e quipment i f you str ike an object or i f there is an unusual vibration. R epair, if necess ary, bef ore restarting. Ne ver make a djustments or repairs with the engine running . Mower bl ades a re shar p and can cut you. Wrap the blade(s) or wear glo ves, and use extra c autio n when servici ng them. NEVER weld or stra ighten[...]

7 ALWAYS block wheels an d know all jac k stands ar e strong a nd secure and wil l hold weigh t of unit during maintenan ce. Release p ressure sl owly fro m compone nts with stor ed energy. NEVER atte mpt to m ake any adj ustments to u nit while engine is run ning (ex cept wher e speci fically recomm ended) . Stop eng ine, r emove key or spark plug[...]

8 NOTE: The co mplete bl ower assem bly ins talls with a comb inatio n of pa rts pr ovide d in a sep arate blowe r mount kit and in thi s bagger kit and with parts origina lly installed on the uni t. Make sure y ou have al l hardwa re availab le when insta lling the ba gger kit and blower assem bly . T ools Required • Wrenches: L ug wrench , 3/8&[...]

9 ODD0182 Figure 3 20 2 3 4 5 6 8 9 19 14 7 10 11 21 24 13 15 16 17 18 1 22 23 12[...]

10 INST ALL COUNTE RWEIGHTS 1. Insert two 1/2-13 x 7 rou nd head squ are neck bolts (item 2) in the c z-hd count erweight brac ket (item 20) and th en insta ll t he cz - hd count erweight b racket (item 20 ) on th e unit fra me with two 3/8 -16 x 3/4 t app ing screw s (item 21) and with two 3/8 -16 x 1-1/4 r ound head s quare ne ck bolts (item 22) [...]

11 7. Connect th e lower heat d eflector to the bagg er mount weldment (item 4) with the hardware removed in st ep 2. S ee Figure 7. 8. Install the h eat deflectio n shield (item 8) on the bagger m ount weldment (item 4) with two 3/8- 16 x 1/2 t ap ping scre ws (item 7). See Figure 7. 9. Install the b agger co ver assembl y (i tem 9) on the bagger [...]

12 INSTALL BAG ON FRAME (FIGURE 9) 1. Thread the zoom bag frame s (item 16) through the sleeve on the open end o f the m esh xl b agger ba gs (item 15). 2. Install the vinyl h oses (ite m 17 ) on t he ends of the zoom bag frame s (item 16) and pu sh the end s together . NOTE: The rope handle on t he botto m of the bag will point to th e outsi de wh[...]

13 INST ALL BAGS Inst all Bags on Cat cher Frame 1. Install the me sh xl bag ger ba gs (i tem 15) on bagger cove r asse mbly (item 9) with the heat resista nt si de (smooth side) of th e bags facing th e unit. INST ALL BLOWER ASSEMBL Y NOTE: The co mplete bl ower assem bly ins talls with a combina tion of parts provi ded in the bl ower moun t kit a[...]

14 5. Install the tw o coupli ng nuts to dec k with two 0.31-18 x .75 roun d head sq uare nec k bolts with Loctite patch as shown in Figur e 13. 6. Install the b elt gua rd suppl ied in th e blower m ount kit with t he clamp ing knob and fla t washer and two 0.31-18 x 0.62 SE MS bolts. INST ALL HOSE 1. Install 7 x 63 h ose (it em 1 8) on blo wer as[...]

15 Removing Bagger Kit 1. Lift thumb latch and remov e hos e from blower assembl y and bag ger asse mbly (se e figure 14 on pag e 14 ) . 2. Remove be lt guard. 3. Remove V -belt fr om double pulley ( see figure 12 on pag e 14 ) . 4. Remove bl ower assem bly (see figure 1 1 on pag e 13 ) . 5. Re- ins tall t he o rigi nal bel t cover . 6. Inst all di[...]

16 Before Each Use 1. Che ck bagge r parts for wear , de teriorat ion or damage. Rep lace ON L Y wi th original manuf acturer service parts before op erating. 2. Make su re co unterweig hts are ins talled. 3. Mak e sure al l hardware is tight. IMPORT ANT : Check tool-l ess har dware o ften. T ighten a s needed. 4. Rem ove an y grass b uildup from b[...]

17 Ariens an d Grav ely Deale rs will provide a ny se rvice or adjustme nts that may b e requ ired to kee p your u nit operatin g at pea k efficienc y . Maintenance Sc hedule The cha rt below sho ws the recomme nded ma intena nce schedul e that sho uld be perform ed on a re gular ba sis. Check Fasteners IMPORT ANT : Be cer tain that all har dware i[...]

18 IMPORT ANT : NEV ER spray unit with hi gh-pressur e water . DO NO T store unit outdoors. NOTE: If needed , the clo th bags c an be was hed with low pressu re water . Clean pla stic su rfaces with spon ge and mil d deterge nt. Dry with a soft cloth. Remove al l debri s from mes h bags bef ore stor ing. Remove al l dirt, grease, lea ves, etc. fr o[...]

19 SAFETY DE CALS Item Part No. Qty . Descript ion 1 05359700 1 Bagger C over Decal 2 07731400 1 Mower Pa n Dange r Decal 3 07742300 1 Warning De cal 4 08088200 1 Grass P ump Cau tion Decal 5 07754100 2 Decal, Hot Surf ace 6 077352 00 1 Decal, B elt Pinc h Poin t PART S LIST OEe002 1 2 3 4 6 5[...]

20 BLOWER ASSEMBLY TO MOWER DECK OAe005 2 3 4 5 6 7 8 9 10 11 12 14 15 16 12 17 2 1 13 3 19 18[...]

21 BLOWER ASSE MBLY TO MOWER DECK (CONT.) Item Part No. Qty . Descript ion 1 001660 00 1 Hou si ng, Bl ower 2 06439300 2 Wa sher, Fla t Steel .38 x 1.50 x .062 3 07534800 2 Knob, Clampi ng .312 -1 8 4 03395000 1 Belt Cov er (with 52" and 60 " Ada pter Kit s) 03398000 1 Belt Cov er (with 44" and 48 " Ada pter Kit s) 5 06200007 2 [...]

22 BLOWER ASSEMBLY OEe006 1 3 8 8 6 7 1 30 10 6 11 12 13 10 9 2 12 14 16 17 18 8 18 11 15 10 9 2 10 19 35 20 21 4 22 23 25 26 27 23 28 26 30 29 34 32 31 24 24 33 5[...]

23 BLOWER ASSEMBLY (C ONT.) Item Part No. Qty . Descript ion 1 001660 00 1 Hou si ng, Bl ower 2 05900008 2 Bo lt, Hex .25 -20 x .50 3 00169951 1 Plate, Sk id 4 06543500 4 Nut, Lock ing Top Flange .25- 20 5 03720951 3 Plate, Mo unting Bo lt Rein forcing 6 00168051 1 Plate, Be aring Mo unt 7 06114400 4 Screw, Machine . 25-20 x . 75 8 06500012 13 Nut,[...]

24 MOUNTING ASSEMBLY 6 4 12 1 8 2 6 2 5 11 7 3 10 9 11 2[...]

25 MOUNTING ASSEMBLY (CONT.) Item Part No. Qty . Descript ion 1 03735551 1 We ldment, B agger Head Mount 2 05948700 6 Bo lt, Hex .38 -16 x 1.00 Grade 5 3 06545500 4 Nut, .38- 16 Nylo c Flang e 4 03735651 1 Weldmen t, Left Bagg er Suppo rt 5 03735751 1 We ldment, Ri ght Bag ger Suppor t 6 06714800 2 Pin, Hair #25 7 03735851 1 Sh iel d, Heat Deflec t[...]

26 BAGGER COVER ASSEMBLY 11 12 13 18 5 2 3 1 3 16 30 23 9 5 20 21 25 12 3 5 6 7 8 1 19 10 17 14 15 3 24 4 26 22 27 28 28 12 29 3[...]

27 BAGGER COVER ASSEMBLY (CONT.) Item Part No. Qty . Descri ption 1 06802500 11 Rivet, Po p .187 x .4 02 2 00165800 1 C over, Bagg er with De cal 3 03803800 40 Rivet, Po p .187 x .5 27 4 005484 00 1 Retain er, .38 Pu sh-On 5 067148 00 7 Pin, Hair 6 06436200 1 Washer , Flat-Ste el .046 x .812 x .065 7 00292600 1 Prop Rod , Bagge r 8 075341 00 1 Cli [...]

28 COUNTERWEIGHT ASSEMBLY Item Part No. Qty . Descript ion 1 03400051 1 Counterwe ight Bra cket 2 07415400 2 Screw, .38-16 x .75 Self- Tapp ing 3 06224100 2 Bo lt, Round He ad Squ are Neck .38 -16 x 1. 25, Grade 5 4 06542000 2 Nut, Lock ing Top Flange .38- 16 5 06200113 2 Bo lt, Round He ad Squ are Neck .50 -13 x 7. 00 6 06500010 2 Nut, Lock ing To[...]

ARIENS COMP ANY GRAVELY ® | STENS ® | LOC KE ® | NATIONAL ® | BYNORM ® | EVERRIDE ® | GREAT DANE ® Com_La wn_2010 29 of 3 1 T wo-Y ear Limit ed Lawn and Garden Commercial W arranty Ariens Com pany (A riens) warr ants to the original purchaser that Ari ens and G ravely b rand pro ducts manufa ctured by Ariens an d desi gnated or labeled comme[...]

ARIENS COMPANY GRAVELY ® | STENS ® | LO CKE ® | NATIONAL ® | BYNOR M ® | EVERRIDE ® | GRE AT DANE ® Co m_Lawn_2010 30 of 3 1 T o obtain warranty servic e, the original purc haser must: • Perform th e main tenance an d minor a djustmen ts explaine d in the own er ’s manual . • Promptly notify Ariens or an author ized Ari ens or Gr avely[...]

ARIENS COMP ANY GRAVELY ® | STENS ® | LOC KE ® | NATIONAL ® | BYNORM ® | EVERRIDE ® | GREAT DANE ® Com_La wn_2010 31 of 3 1[...]

Ariens Comp any GRA VEL Y 655 Wes t Ry an S tre et Brillion, W I 541 10-1072 920-756-21 41 Fax 920-7 56-2407 www .ariens.com or www .gravely .com[...]